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Reduce EPS foam volume by up to 98% (50:1), cut storage and transportation costs, and improve your recycling efficiency with one reliable machine.

Whether you're a recycler, warehouse, supermarket, or packaging manufacturer, GREENMAX helps you save space, reduce waste, and support a more sustainable future.

More info: https://www.intcorecycling.com/plastic-foam-melter-machine-M-C300.html

Expanded polystyrene (EPS) foam is widely used in protective packaging, food service, electronics, and construction because it is lightweight, durable, and provides excellent insulation. While these qualities make EPS a valuable material, its bulky structure can make collection and transportation challenging after use.

To improve plastic waste management, governments in many regions are introducing policies that encourage recycling and support the transition to a circular economy. Measures such as recycling targets, financial incentives, and investment in recycling infrastructure are helping businesses improve the way EPS waste is collected and processed.

For foam recyclers and manufacturers, reducing the volume of EPS before transportation is an important step toward making recycling more efficient. Compacting foam waste helps save storage space, lower transportation costs, and improve the overall recycling process.

When public policy and recycling technology work together, the results benefit everyone. Businesses can recover more valuable materials, communities can reduce landfill waste, and recycled EPS can be transformed into new products instead of becoming environmental pollution.

As sustainability continues to shape the future of manufacturing and waste management, collaboration between governments, businesses, and recyclers will play an increasingly important role in creating a more resource-efficient world.

East Coast Appliance generated so much EPS packaging from refrigerators, TVs, and washing machines that it filled approximately two 40-cubic-yard containers every week.

Its old machine could no longer keep up:

❌ Low processing capacity ❌ Smoke and odors ❌ Manual cutting of large packaging pieces ❌ Foam piling up in the warehouse

GREENMAX acted quickly.

🚛 M-C100 available in California ⚙️ Delivered and installed within 15 days 🔪 Dual crushing system for large, rigid EPS 🌬️ Fume extraction system 📦 Volume reduction of up to 90:1 🔄 Recycled EPS buyback service

Today, East Coast Appliance turns bulky foam packaging into compact blocks, reducing storage space, transportation frequency, and disposal costs.

A real case. A fast solution. A warehouse back under control.

Expanded polystyrene (EPS) foam is everywhere—from protective packaging and food containers to electronics and building insulation. Its lightweight structure and excellent cushioning performance make it an ideal material for countless industries.

Because it is made up of mostly air, loose EPS foam takes up a huge amount of storage space and is expensive to transport. Without proper recycling, large volumes of foam can end up in landfills, where valuable plastic resources are lost.

EPS is 100% recyclable. By reducing its volume before transportation, businesses can make recycling more efficient, lower waste handling costs, and keep polystyrene in the circular economy. Recycled EPS can be processed into new raw materials and used to manufacture products such as packaging, decorative moldings, construction materials, and other plastic goods.

As more companies focus on sustainability, improving EPS recycling is becoming an important step toward reducing waste and conserving resources. Turning discarded foam into reusable materials not only benefits the environment but also creates long-term value for businesses.

The City of Tacoma is putting GREENMAX technology into action:

📦 Less foam volume 🏭 More usable space 🔄 Smarter recycling

We’re proud to support a real local recycling program that turns everyday foam waste into a valuable resource.

Real equipment. Real recycling. Real impact.

Appliance and furniture packaging can quickly fill loading docks, dumpsters and warehouse space—while creating extra cleanup and safety concerns.

The GREENMAX cold-compaction EPS compactor turns bulky foam into clean, stackable recycling blocks.

✅ Volume reduction up to 50:1 ✅ No melting or unpleasant odors ✅ Lower storage and hauling needs ✅ Minimal additional labor ✅ Easier pickup by recycling partners

The process is simple:

Separate EPS → remove tape and cardboard → compact → palletize → recycle

From individual retail stores to regional distribution centers, GREENMAX makes Styrofoam recycling easier to manage every day.

Less clutter. More usable space. A clearer recycling process.

Expanded polystyrene (EPS) foam is everywhere — from protective packaging and food containers to building insulation and industrial applications. Its lightweight structure, durability, and excellent insulation properties make it a popular material across many industries.

But when EPS foam becomes waste, its low density creates a major recycling challenge. Large volumes of loose foam take up valuable storage space and require inefficient transportation. Without proper recycling equipment, recyclable EPS materials may end up being discarded.

EPS foam can be recycled effectively with the right technology.

GREENMAX EPS foam densifier helps businesses transform bulky foam waste into compact, recyclable blocks. By reducing foam volume by up to 90:1, the densifier makes EPS storage, transportation, and recycling much more efficient.

After densification, EPS blocks can be sent to recycling facilities and processed into recycled polystyrene materials. These materials can be used to create new products, including packaging, construction materials, decorative items, furniture components, and other plastic products.

A manufacturer dealing with large amounts of EPS packaging waste improved its waste management process by adopting a GREENMAX EPS foam densifier. The company was able to reduce waste volume, save storage space, improve transportation efficiency, and turn discarded foam into a valuable recyclable resource.

Dashboards, safety modules, and other automotive components arrive protected by bulky PE foam. Once unpacked, that packaging quickly takes over valuable floor space.

GREENMAX automates PE foam recycling with:

🔹 Scheduled shredding 🔹 A large-capacity silo 🔹 Automatic feeding 🔹 MARS PE foam densifier 🔹 Automatic cutting and water cooling 🔹 Densified PE ready for bagging and shipment

The operator only handles scheduled shredding, system startup, and bag replacement. Feeding, melting, cutting, and cooling run automatically.

📉 Less floor space 🙌 Less manual labor 🚛 Fewer waste pickups 📋 Better ESG traceability

A practical expanded polyethylene recycling solution designed for fast-paced automotive plants.

Expanded polystyrene (EPS), commonly known as Styrofoam, is one of the most widely used packaging materials in industries such as furniture, home appliances, electronics, seafood, and logistics. While it offers excellent protection during transportation, its bulky size makes disposal and recycling a challenge.

Fortunately, there is a proven solution.

A Styrofoam compactor compresses loose EPS packaging into dense, stackable blocks, reducing its volume by up to 50:1. This simple process helps businesses free up valuable warehouse space, lower transportation costs, and improve overall recycling efficiency.

Unlike landfill or incineration, mechanical Styrofoam recycling is an economical and commercially proven method. Once compacted, the EPS blocks can be transported to recycling facilities, where they are processed into recycled plastic pellets and transformed into new products such as picture frames, decorative moldings, and other plastic applications.

For companies that generate large volumes of EPS packaging waste, investing in a Styrofoam compactor is more than a waste management decision—it's a step toward a circular economy and long-term sustainability.

Choosing the right EPS recycling machine can make a huge difference in reducing waste disposal costs and improving recycling efficiency.

Before investing in an EPS densifier, here are four important questions to ask:

✅ Is it within your budget?

Look beyond the purchase price and consider long-term savings from reduced landfill fees, lower transportation costs, and potential revenue from recycled EPS.

✅ How much EPS waste do you generate?

Select a machine with the right processing capacity to match your daily or weekly recycling needs.

✅ Which recycling technology fits your business?

EPS compactors use cold compression, while EPS densifiers use hot-melt technology to achieve higher compression ratios. Choosing the right solution depends on your materials and recycling goals.

✅ Do you have enough installation space?

A properly planned recycling area improves workflow, increases efficiency, and keeps your warehouse organized.

Investing in the right recycling equipment is more than purchasing a machine—it's building a sustainable and cost-effective foam recycling system.

🚗♻️ Can the Z-C200 handle large automotive EPP packaging?

As electric vehicle production grows, more automakers and Tier 1 and Tier 2 suppliers are facing bulky EPP packaging waste that takes up valuable space and is costly to transport.

To demonstrate the performance of the GREENMAX Z-C200 EPP foam compactor, we tested custom pink EPP packaging used for transporting battery modules, bumpers, and other automotive parts.

📦 Packaging size: approx. 1,200 × 1,000 mm 📊 Material density: approx. 35–65 kg/m³

During the test, the large EPP packaging was evenly shredded, continuously compressed by the screw system, and surface heat-fused to form stable blocks with fewer loose fragments. The blocks were then automatically cut into uniform, stackable shapes.

✅ Smooth feeding of large packaging ✅ Uniform shredding and stable compaction ✅ Firm surface with minimal material loss ✅ Volume reduction of up to 50:1

PE foam is widely used to protect electronics and other high-value products during shipping, but once unpacked, it often becomes one of the most difficult packaging materials to manage. Because it is lightweight yet bulky, transporting loose PE foam for recycling can be costly and inefficient.

Many large manufacturers are addressing this challenge by bringing foam recycling on-site. Instead of sending bulky foam waste directly to disposal, they use GREENMAX foam densifiers to compress the material into dense, stackable blocks. With volume reductions of up to 90:1, businesses can dramatically reduce storage requirements, lower transportation costs, and make recycling more practical.

The benefits go beyond cost savings. On-site densification helps improve warehouse organization, reduces landfill waste, and creates a more consistent recycling process across facilities. As sustainability becomes a greater priority throughout the manufacturing sector, investing in efficient recycling equipment is becoming an increasingly practical solution for companies handling large volumes of packaging foam.

Seafood markets, wholesalers, and processing plants generate large volumes of lightweight but bulky EPS fish boxes every day.

A Styrofoam compactor can help:

✅ Reduce foam volume by up to 50:1 ✅ Lower storage and hauling costs ✅ Produce compact EPS blocks for resale ✅ Improve overall EPS recycling efficiency

Before investing in equipment, consider your monthly foam volume, pickup costs, required capacity, and expected payback period.

With the right recycling solution, used EPS fish boxes can become a source of savings—and even additional revenue.

A photo and a quick “How much?” won’t get you the right solution.

Before asking for a quote, have these ready:

✅ Foam type & density ✅ Daily or monthly volume ✅ Where the waste is generated ✅ Available space ✅ Clean or contaminated material ✅ Your goal: reduce volume, cut costs, or resell material

Why it matters?

Too small = overload. Too big = wasted budget. The right machine should fit your waste, space, and growth.

GREENMAX compactors can reduce EPS volume by:

🔹 Up to 50:1 (cold compaction) 🔹 Up to 90:1 (hot melting)

Result: dense blocks that are easy to store, transport, and sell.

🇦🇺♻️ Urban EPS waste? Blue Mountains found a solution!

Loose EPS waste takes up space, costs more to transport, and is hard to manage. That’s why Blue Mountains City Council chose GREENMAX M-C100.

✅ over 8 tons of EPS per year ✅ up to 90:1 volume reduction ✅ stable capacity of approx. 100 kg/h ✅ less storage space needed ✅ easier transport and recycling

GREENMAX is more than an EPS densifier — it offers a complete solution: densification, EPS block collection, and material reuse.

Used automotive EPP returnable containers can quickly take over warehouse space and increase hauling costs.

With the GREENMAX EPP foam densifier, bulky EPP waste can become valuable recycling material:

✅ Up to 50:1 volume reduction ✅ Compact EPP foam blocks ✅ Easier storage and transport ✅ Approx. €400/ton value in Europe ✅ ROI typically within 1–2 years

GREENMAX helps Tier 1 suppliers build a complete EPP recycling loop — from compaction to block buyback.