I do however have a 3D printer and sawing down a few dowels is definitely on the list of things I can get away with doing on my balcony without attracting the wrath of my strata.

Since I already had some dowels left from making my rigid heddle loom (here's the tutorial I followed), I based my design to use what I already had on hand.

The first version didn't have these small pegs to hold the brackets in place, but their addition in version 2 was simple and completely effective. The final brackets are very quick and easy to pop on and off the loom, but stay securely on when in use.

I knew I wanted a very full felt with a lot of dimensionality, so I started with 3 colours of Gist’s 3/10 Alpaca randomly alternated in the warp of a 8 shaft satin weave. I used a 3/60 black merino as my weft. I’d run several felting tests with both yarns and found this combo gave a felt so thick and full it is almost like working with a buttery soft hide. This stuff is almost 1/4″ thick uncompressed. The looser Alpaca fibres also give the felt a full, super fine pile.

I liked the resulting fabric enough that I will probably make it again for throw blankets. The weight, drape and softness would be perfect. The incredible unwashablility is a definite down side. This stuff LOVES to felt.

This is also our first peek at my camera having a really hard time capturing the colour. It’s an effect I did deliberately because I love using colour theory to make weirdly saturated neutrals, and what’s more magical than weird, shifty colours? I didn’t really think about the fact it would be nearly unphotographable. I did my best to correct it, but sometimes it’s a real blue/gold dress situation.

Not sure if this would count as boiling, fulling or felting but basically I just wet felted the hell out of it until there was no more shrinkage left. Once fully dry I used a boar bristle brush to brush the pile along the grain line and gave everything a full steam and press to set it

The most nerve wracking part was definitely cutting out the pieces. I was triple checking every measurement and line.

Just check out how ridiculously thick and plush this felt is. Worth the trouble if you have a loom and like to sew this sort of thing. Would make amazing teddy bears too!

So this is why I wanted such a insanely thick felt. I got weirdly obsessed with the idea of decorating just one side of the brim, while keeping the brim a single layer and not using paint... Also I really wanted to try needle felting decorative elements onto a sheet of felt, like a felted embroidery kinda deal.

I’ve also been loving the moths on everything trend and moths also seemed like the most obvious thing to put on an entirely woolen item. 

For reference, I printed out photos I got from the net, using a photo editor to cut out the moths and make sure they were all the same size. This way I could trace around and then use the image as a rough guide. 

I felt like a butterfly collector pinning the print outs to the felt.

It was so hard to only pick 5 moths, which I think means I need to do some more moth themed things in the near future...

Next I sewed the brim and crown together, felting over the seam on both sides. Notice how you can’t see any of the lower detail on this side of the brim.

Guess I’d better weave a hat band! I was experimenting to find something geometric but slightly off-seeming. As non-Euclidian as can be managed in 8 tablets or less. The centre also kind of reminds me of the logo from Reboot which is a definite bonus.

brb her budgeness needs attention

I have a thing where I like to sew the hat band and the crown ribbon at the same time. This is probably a terrible practise, but the symmetry of it makes me happy.

Also I absolutely had to use this ghost ribbon as soon as I saw it. I like to think that they’re the starter ghosts since a brand new hat wouldn’t be haunted naturally yet. In the actual, practical purpose, this ribbon will keep the wool around the crown from stretching with wear so this hat will keep fitting for years to come.

The felt is stiff enough that it could almost hold the full brim shape on its own, but I like having more control than that, so using a button hole stitch, I wrapped some heavy duty millinery wire and sewed it to the brim. My stitches weren’t as tidy as they could have been, and I wanted to add a bit more structure to that area, so I felted in more alpaca fibre as an accent stripe.