Producing tens and tons of rubber-based products requires massive amounts of raw materials. Manufacturers everywhere must be able to source their raw materials as efficiently as possible. With the public’s rising interest in eco-friendly products and practices, it is important that companies also start looking into alternative, more sustainable ways of sourcing their materials.

The textile industry, in particular, faces significant pressure to adopt more sustainable practices, especially those that produce rubber-based elastic products. Since the conception of vulcanization, rubber has become indispensable to fashion, health, sports, automotive, and industrial production.

Even so, many products still use a mix of natural and synthetic rubber to produce optimal resilience. Synthetic rubber is made from petroleum byproducts like styrene, butadiene, ethylene, and many more. Because it is man-made, synthetic rubber requires lots of oil, natural gas, and energy to produce. Scientists estimate that the production of synthetic rubber can generate more than 2.5 tons of CO2 emissions per year.

That being said, rubber remains a staple material for many industries and thus far, no other new materials have emerged to replace its functionality. So, are there any other alternatives to sustainably produce elastic threads?

Check out In-Depth Look at Vulcanization, Hardening Process for Natural Rubber

Going Natural with Sustainable Sourcing & Production

Sustainable sourcing practices involve obtaining raw materials in a way that considers the environmental, social, and economic impacts of production. Since it was first discovered, natural rubber has always been a renewable and biodegradable material. Obtaining natural sap does not require meticulous machinery that exhausts energy, and materials, and harms the ecosystem.

The WWF suggests re-growing rubber trees without clearing natural forests to increase the likelihood of sustainable sourcing. By doing so, fauna that are native to the forests will not face the risk of losing their homes. Letting rubber trees grow in natural forests also has the potential to increase biodiversity and reduce carbon emissions. That way, not only are we able to continue rubber production, but also save the natural habitat of elephants, tigers, and many other endangered species at the same time.

Next, Get to Know PT Cilatexindo Graha Alam and Its Rubber Thread Export

The production of elastic thread can be energy-intensive. Implementing energy-efficient practices helps reduce the carbon footprint of the manufacturing process. This includes using renewable energy sources, optimizing production processes to minimize energy consumption, and investing in energy-efficient machinery.

In line with the production needs, companies will also need to readjust how water is used. Reducing water usage by optimizing production processes or recycling wastewater will help reduce pollution and conserve resources. Companies everywhere can also implement water treatment systems that ensure wastewater is properly discharged and disposed of.

Read more about The Future of Rubber Thread in Textiles: Innovation and Potential

Rubber is a product that involves various chemicals mixed in to strengthen and stretch its properties. So it’s not that surprising that producing elastic threads requires a mix of chemicals that may potentially disturb the balance of nature. Using non-toxic and biodegradable materials can have a positive impact on the environment as well as push companies to implement a proper chemical management system at their disposal.

As the textile industry continues to grow and evolve, the demand for good-quality rubber threads rises. PT Cilatexindo Graha Alam has emerged as a prominent player, specializing in the production and export of rubber thread. Based in Indonesia, the company has proven itself by delivering superior-quality elastic threads that meet international standards. Over the years, PT Cilatexindo Graha Alam has invested heavily in state-of-the-art technology and a skilled workforce, enabling it to produce high-quality rubber threads that cater to diverse market needs.

So what kind of rubber threads does the company make? How are they applied in our day-to-day lives?

Here’s a more in-depth look at PT Cilatexindo Graha Alam and its rubber thread production line.

Read more about The Future of Rubber Thread in Textiles: Innovation and Potential

Company Overview

As a manufacturing company, Ominax by PT Cilatexindo Graha Alam is based in Bogor, Indonesia, and operates in the Broadwoven Fabric Mills sector. It was established in 1989 with its first factory finally operating in 1991. Omnimax was under the name PT Swasthi Parama Mulya and PT Cilatexindo Graha Alam, with the former eventually deactivated in 2020. The company supplies rubber thread to companies that manufacture textiles, bungee jumping equipment, furniture, and more.

PT Cilatexindo Graha Alam’s commitment to quality is evident in its operations. Their rubber threads are known to have distinct qualities, where their rubber threads can maintain a smooth finish despite having coarser thread counts. Omnimax rubber threads are available in a wide range of thread counts from 40 - 60 to 90 - 110. Aside from producing fine-count rubber threads, their products are also known for their ability to retain elastic properties and color for up to five years since purchase and production.

Next Beyond Basic Black: Exploring The Design Possibilities of Omnimax Rubber Threads

Products and Production

The company’s rubber threads offer a wide range of applications. Some of the more well-known uses can be found in textiles, mainly in socks and stockings. Rubber threads are applied as the elastic ends that help keep your socks and stockings in place. Due to its durable and elastic properties, rubber threads can adjust to different shapes and sizes without risking tear or breakage for a longer time than cotton threads. This is why you can even find rubber threads in bungee jumping ropes, furniture, and even in meat packaging string.

Since its establishment, the company now has four efficient production lines. With this many production lines, PT Cilatexindo Graha Alam can efficiently produce more rubber threads for their clients. In a 2022 report, EMIS reported a net sales revenue increase of 18.7% at PT Cilatexindo Graha Alam. The company’s strategic focus on international markets has also contributed to its strong presence overseas.

Check out Prioritizing Safety and Comfort: Why Rubber Threads Should Be OEKO-TEX Certified

The world of design thrives off pushing boundaries and defying expectations. Color, texture, and functionality play a huge role in bringing a designer’s vision to life. While known mostly for its elasticity, modern rubber threads are now diversified to meet various modern needs. Many rubber thread companies have renewed their formula and technique to create superior threads that are durable and able to retain colors for a longer time.

Renowned for their exceptional quality and performance, Omnimax rubber threads offer a vast palette of possibilities extending beyond basic black and white. Colors have the power to evoke emotions and set the mood. Using colored threads allows designers to leverage their extensive ideas to create designs that inspire, energize, or soothe, depending on their intended purpose.

So, how exactly does Omnimax rubber thread retain its colors? Find out more about their qualities in the article below.

Check out Prioritizing Safety and Comfort: Why Rubber Threads Should Be OEKO-TEX Certified

Coloring Rubber Threads

Dyeing.) is the process of diffusing and transferring dyes from an aqueous solution into the fibers. Traditional dyeing methods involve dipping fibers and/or fabrics into dyeing solutions multiple times to ensure colors can properly seep into the fibers. This is why most traditional dyeing methods have no way to explicitly determine the number of dyes used until the end of the dyeing process.

Meanwhile, modern dyeing methods tend to lean into using machines that allow monitoring technology that properly analyzes and controls the entire process. New technology has opened up a more sustainable and cost-effective way of dyeing fibers. This has helped reduce water consumption and the use of chemicals that can harm the surrounding environment. Pre-treatment of fibers, pressurized applications, and even pigment creation from microbes are great alternatives for a more sustainable dyeing process. Omnimax implements a thorough and consistent coloring procedure so that every rubber strand is saturated and can resist fading.

Sourcing good quality materials is also essential to producing superior rubber threads. Threads made from naturally sourced rubber are more likely to retain colors from their initial dye than synthetic ones. Natural rubber has less chemical resistance than synthetic rubber, allowing more dye absorption and creating a solid base that allows for additional dye layers later on. By using natural rubber, Omnimax can re-plant these rubber trees to ensure sustainable means of production.

Next The Science of Stretch: Exploring the Mechanics of Omnimax Rubber Threads

A Symphony of Color

The addition of colors can only open up bigger windows of opportunity for various designs, practical and decorative. Here are some examples of how you can incorporate them into your creations:

Fashion & Apparel: Reinforce the beauty of your garments with rubber threads by creating contrasting colors in stripes, panels, or geometric patterns. You can also add pops of color with details like piping, trim, or embroidered accents.

Home Decor: Create beautiful and textured wall hangings, table runners, coasters, or throw pillows for a touch of personality and comfort. You can also create intricate mandala art using colored rubber threads strung on a circular frame.

Others: Upcycle old clothes or bags, create colorful bookmarks, and create simple toys for children for a great alternative approach to rubber threads.

Read about Why Choose Omnimax for Your Textile Needs: Elasticity, Long-Lasting Color, and Fine Count

When it comes to choosing good quality materials, durability is a must. Durable materials contribute to not only the longevity of the product but also cost efficiency in the long run. When it comes to rubber threads, paying extra attention to their thread count is necessary. Thread count refers to the number of threads that make up per unit of measure. You might not be able to discern thread count with the naked eye, but you can certainly feel its effects.

There are many uses for rubber threads, whether for mass textile production needs or miscellaneous use for bungee jumping or furniture. More often than not, thread count influences the quality of rubber threads and whether or not they are elastic, strong, and/or suitable for certain applications.

But does a high thread count always translate to superior durability and performance? Let’s unravel how far thread count affects durability and performance.

Check out Future of Rubber Thread: Going Green and Upcycling Your Used Threads

Thread Count and Durability

The finer the count, the more likely it is to be of higher quality overall. High-quality rubber offers greater strength and resilience compared to lower-grade materials. It also indicates rigorous quality control from the manufacturer to ensure consistent and durable products. When it comes to durability, fine thread counts may be able to retain its shape for a longer time than other materials. Additionally, finer thread counts might also be able to hold up to friction, especially when used for medical purposes.

But when it comes to tensile strength, the quality of rubber used must be tried and tested. Rubber threads by Omnimax are made from high-quality rubber that is stretched and processed meticulously to create fine-count threads that are highly tensile. This will ensure long-lasting elasticity and comfort for your textile or project needs.

Next Texture & Dimension: Embracing Rubber Thread for Tactile Textiles

Choosing the Right Thread Count

There are three types of thread counts in rubber thread: coarse gauge, medium gauge, and fine gauge. The smaller the thread count (20 - 46 threads), the more likely they are used for heavy-duty applications such as machinery and to protect one from the harsh conditions of industrial plants. Medium gauge (48 - 80 threads) is the most common thread count for textiles, garments, and even elastic bands. They range from 48 - 80 threads per strip and can be found in activewear such as swimsuits and sports bras.

Meanwhile, fine gauge (>80 threads) threads are made for more delicate and intricate use such as medical products or undergarments. Delicate items such as abdomen pads, orthopedic nettings, and baby diapers are among the many that require finer count rubber threads during the production process.

There is no one-size-fits-all answer when it comes to determining the amount of thread count to use for your specific needs. There might be a time when you have to mix finer thread counts with coarser ones to strengthen the overall durability of your garments. So don’t be afraid to experiment with several different thread count combinations.

Also, read Rubber Thread for All: Creative Projects To Do With Your Kids

The bottom line is that thread count offers valuable information regarding the fabrics and elastics that you are using. As course threads are hard but flexible enough to protect you from industrial machinery, finer threads are made for delicate work like the medical field. Ultimately, a combination of high-quality materials, proper manufacturing, and testing tailored to your specific needs ensures the most durable rubber thread for your project.