#palletshuttle

When it comes to Pallet Racks in Hyderabad, Sigma Racks stands tall as the No.1 industrial storage manufacturer in India, offering advanced, high-strength, and space-saving racking systems for modern warehouses. Whether you operate a logistics center, manufacturing unit, or distribution hub, Sigma Racks Hyderabad provides customized solutions to enhance warehouse space optimization and operational efficiency.

With years of expertise in industrial racking systems Hyderabad, Sigma Racks combines innovation, durability, and precision engineering to deliver world-class warehouse storage racks Hyderabad designed for every industry segment. Let’s explore the Top 10 Pallet Racking Solutions that are revolutionizing warehouse management across Hyderabad.

1. Selective Pallet Racking

The Selective Pallet Racking System is one of the most common and flexible storage options used in warehouses. It allows direct access to every pallet, making it ideal for warehouses that handle multiple SKUs. Sigma’s heavy duty pallet racks ensure easy inventory control, adjustable shelving, and efficient use of vertical space—making them perfect for growing businesses in Hyderabad.

2. Double Deep Pallet Racking

For companies seeking to double their storage density, Double Deep Pallet Racking is an ideal choice. This system allows two pallets to be stored back-to-back, reducing aisle space and maximizing floor area. It’s a preferred system for bulk storage facilities using industrial racking systems Hyderabad.

3. Narrow Aisle Pallet Racking

The Narrow Aisle Pallet Racking System is designed to increase storage capacity within limited floor space. By reducing aisle width and increasing rack height, Sigma Racks ensures maximum storage utilization while maintaining fast access to goods using specialized forklifts. It’s a popular choice for warehouses focusing on warehouse space optimization Hyderabad.

4. Drive-In/Drive-Through Pallet Rack

The Drive-In Pallet Rack Hyderabad system offers high-density storage for uniform products. It allows forklifts to enter the rack structure to load or unload pallets. The Drive-Through system enables access from both ends for improved flow. This solution is perfect for cold storage, FMCG, and automotive industries requiring compact and organized storage.

5. Pallet Flow Racking (FIFO)

The Pallet Flow Racking FIFO system is built for time-sensitive inventory management. Using gravity rollers, pallets automatically move from the loading end to the picking end, ensuring first-in, first-out flow. Ideal for perishable goods, food, and beverage sectors, this racking system optimizes rotation and efficiency in warehouse storage racks Hyderabad.

6. Push Back Pallet Rack (LIFO)

The Push Back Racking LIFO system follows the last-in, first-out principle, where pallets are loaded and unloaded from the same side. It’s a dynamic storage option designed for medium-turnover products. With Sigma Racks’ engineering excellence, the system ensures durability, safety, and efficiency—making it a perfect choice for heavy duty pallet racks in Hyderabad.

7. Pallet Shuttle Racking System

A technologically advanced solution, the Pallet Shuttle Racking System uses semi-automated shuttles to handle pallet movement within the rack structure. This system minimizes manual labor, increases throughput, and provides real-time inventory control. Sigma Racks leads as a trusted pallet racking manufacturer India providing innovative storage automation across Hyderabad and beyond.

8. Clad-Rack Warehouse System

The Clad-Rack Warehouse System combines building structure and racking framework in one, creating a self-supported warehouse. It’s an efficient and cost-effective solution for tall storage spaces, especially for large-scale industries in Hyderabad. Sigma Racks specializes in turnkey clad-rack warehouses, ensuring maximum durability, safety, and efficiency.

9. Mobile Racking System

For facilities seeking flexibility and dense storage, Mobile Racking Systems are an intelligent solution. Mounted on motorized bases, these racks move along rails to create an access aisle when needed, optimizing space utilization. This system enhances accessibility, reduces fixed aisle space, and promotes warehouse space optimization Hyderabad.

10. Heavy Duty Pallet Racks

Sigma Racks’ heavy duty pallet racks are designed to store bulky goods safely and efficiently. Built with superior-grade steel and precision welding, these racks handle high load capacities, ensuring long-term performance and reliability. They are the foundation of efficient industrial racking systems Hyderabad, meeting the diverse needs of warehouses and manufacturing units.

Why Choose Sigma Racks Hyderabad?

As a trusted pallet racking manufacturer India, Sigma Racks provides complete end-to-end solutions—from design, fabrication, and installation to maintenance support. Their advanced warehouse storage racks Hyderabad are engineered for safety, high load capacity, and adaptability.

With a dedicated technical team and a PAN India presence, Sigma Racks Hyderabad has become a top choice for industries aiming for smart, efficient, and sustainable storage systems.

Conclusion

Efficient warehousing begins with the right racking system—and Sigma Racks brings you the best. From Clad-Rack Warehouses and Drive-In Pallet Racks to Pallet Shuttle Racking Systems and Push Back Racking LIFO, Sigma ensures every warehouse in Hyderabad achieves peak efficiency, safety, and performance.

Table of Contents - Advantages of ACL Radio Shuttle - Higher technical capacity - Higher compatibility and stability - More Intelligence - Higher safety - Styles of ACL Radio Shuttle - Technical Parameters: Economic Type, Standard Type, High-configuration type, Heavy loading type. - Technical Parameters: Low-temperature type, Wifi type, Stacker type, M/S type. - Outline dimensions and weight: - Radio Shuttle Affiliated Equipment- 1) Rescue equipment - 2) Charging cabinet - 3) Auxiliary placement system - 4) Auxiliary rescue system - Radio Shuttle Project Gallery

Maintain maximum selectivity and increase the efficiency of your operation with the ACL Pallet Shuttle. A Radio Shuttle, also known as a pallet runner, is a semi-automatic storage and retrieval system that maximizes warehouse space. The shuttle car can move along the track inside the storage aisle and is easily managed by remote control. Warehouse operations run more smoothly because forklifts do not have to access racks, reducing the risk of accidents. The forklift only leaves the load on the track, and the pallet shuttle automatically picks it up and moves it. The trays are as compact as possible, each slotted in its place. Since forklifts do not need to drive into the driveway, loading and unloading times are shorter, and storage capacity is higher and deeper. In other words, the Pallet Shuttle System provides a compact storage solution that reduces operating costs and improves supply chain performance, enabling optimal smart warehousing.

Pallet Shuttle Structure

ACL Radio Shuttle consists of a base platform equipped with wheels to enable it to move, a pallet lifting system on the shuttle itself, and a long list of sensors and detection readers that collect information from its environment and enforce safety measures. The shuttle is equipped with different status indicators to inform the operator of any possible error, battery level, or whether it is on or off.

Advantages of ACL Radio Shuttle

Higher technical capacity - ACLII-A shuttle speed: V_empty 1.5m/s, V_full 1.0m/s. Global lead - ACLII-B shuttle carrying capacity: 1.5T. Global lead - ACLII-T shuttle carrying capacity: 2T. Global lead - Efficiency: about 1.5~2 times faster than other counterparts. - Rapidity and stability: realize both rapidity and stability. Higher compatibility and stability - Suitable for a different warehouse: Normal temperature, low temperature, cool, and corrosion warehouse; - Suitable for different pallets: Wooden pallets, plastic pallets, steel pallets, thin edge pallets, dark pallets, incomplete pallets, etc. Compatible with big and small pallets. - The Pallet Shuttle System is anti-interference designed. The detection signal adopts a special detecting mode, and the instantaneous interference signal is shielded; - The imported customized remote control is adopted, which is stable and reliable and has a far transmission distance, and a high IP class ; - German laser detection is adopted, which is not affected by the environment and has accurate and reliable detection.; - Lithium battery is safe and reliable and has a long lifetime.; - Japan bearing, joint bearing with military quality, high-grade screw, and special mounting technology to ensure not loose for a long time.; - The guide wheel has a locking mechanism, which does not need to be adjusted for three years; - Each process considers all possibilities to ensure that the order can be executed in any case. More Intelligence - Intelligent in-stock design: Cargo on the in-stock end can be recognized within one meter no matter where the cargo locates or what status shuttle is, And also can recognize the crushed cargo; - Intelligent out-stock design: Out-stock has two modes, first when no cargo is detected on the out-stock end the OUT can be executed, but in another mode, out-stock is one by one successively. During out-stock, location can be automatically regulated if an inaccurate pallet location is found. Cargo out-stock with designated quantity can be realized, and the quantity still can be kept in case of power failure; - Intelligent shifting-stock design: Two kinds of shifting-stock functions such as FIFO and FILO can be realized by remote control. When shifting-stock action is interrupted, one button is to continue shifting-stock; - COUNT function: ACLII-B has a COUNT function, which is real-time indicated by remote control. It is convenient to count up product quantity in each laneway and the continuous count is supported. - Parameter standardization design: Various parameters are set up by remote control to match various applications so that such applications become more flexible. - More convenient operation: customized remote control, Chinese or English operation panel, status prompt and alarm prompt in English make operation simplified.; - Swift Maintenance: The operator can acquire the status and alarm message of the shuttle in English through remote control, and get trouble-eliminating methods by looking up the maintenance manual or contacting the manufacturer for solutions. Higher safety - Self-inspection function of component: Once the component has a fault or damage, the equipment can make self-inspection and send an alarm prompt. - Collision protection: The equipment is equipped with an obstacle avoidance sensor to timely send an alarm for the emergent stop in case of an obstacle, which can play the role of collision protection and shield the false alarm for forklift detected on the end of the shuttle carrier; - Light cargo falling prevention: Use hardware and software as two kinds of protection to ensure the cargo not falling. - Forced running function: Once dust affects laser detection, the equipment can be moved to the end through the forced running function, which does not need a rescue vehicle; - All low-temperature design: By means of low-temperature resistance design with moisture-proof function and without the heating device, the system can normally work under a low temperature of -25℃and reliable like a normal temperature shuttle. - Feed protection function: When the low battery is, the radio shuttle executes the current action, then returns to the HOME position for alarm. No more accepting instructions; - The laser is equipped with a protective board: to avoid laser damage or angle deviation due to misoperation by the forklift operator.

Styles of ACL Radio Shuttle

Our Radio Shuttle comes in 8 styles: Economic Type, Standard Type, High-configuration type, Heavy loading type, and Low temp. type, Wifi type, Stacker type, M/S type. The following two tables are their technical parameters. Technical Parameters: Economic Type, Standard Type, High-configuration type, Heavy loading type. ParametersEconomic typeStandard typeAdvanced typeHeavy load typeLoading capacity max.Max 1500kgMax 1500kgMax 1500kgMax 2000kgRunning speedVmax_empty: 1.0m/s Vmax_full: 0.8m/sVmax_empty: 1.2m/s Vmax_full: 0.8m/sVmax_empty: 1.5m/s Vmax_full: 1.0m/sVmax_empty: 0.8m/s Vmax_full: 0.6m/sDrive motorDomestic brush /brushless servo motor 48VDC 600WImported brush servo motor 48VDC 600WImported brushless servo motor 48VDC 600WDomestic brush motor 48VDC 800WServo driverDomestic customized servo driverDomestic customized servo driverImported brushless servo driverDomestic customized servo driverLift motorDomestic motor 48VDC 450WImported motor 48VDC 500WImported motor 48VDC 500WDomestic motor 48VDC 540WLift height≤45mm≤45mm≤45mm≤45mmMove positioning: Laser sensorGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKPallet positioning: Laser sensorGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKLift control:proximity switchGermany P+FGermany P+FGermany P+F/SICKObject detection: photosensorGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKControl systemSiemens S7-200 PLCSiemens S7-200 PLCSiemens S7-200 PLCSiemens S7-200 PLCRemoter: two-wayCustomized IMTCustomized IMTCustomized IMTCustomized IMTPower supplyLithium batteryLithium batteryLithium batteryLithium batteryBattery capacity48V, 30AH48V, 30AH48V, 30AH48V, 40AHRunning time≥8h≥8h≥8h≥8hCharging time3~4H3~4H3~4H3~4HBattery lifetimeCharge times≤1000Charge times≤1000Charge times≤1000Charge times≤1000Operation modeRemote controlRemote controlRemote controlRemote controlRunning noise≤60db≤60db≤60db≤60dbPainting colorFrame (black) Others (light gray)Frame (black) Others (light gray)Frame (red) Others (light gray)Frame (black) Others (light gray)Ambient temperatureTemp: 0℃~50℃ Humidity: 5%~95%Temp: 0℃~50℃ Humidity: 5%~95%Temp: 0℃~50℃ Humidity: 5%~95%Temp: 0℃~50℃ Humidity: 5%~95% Technical Parameters: Low-temperature type, Wifi type, Stacker type, M/S type. ParametersLow-temperature typeWifi typeStacker typeM/S typeMaximum payloadMax 1500kgMax 1500kgMax 1500kgMax 1500kgRunning speedVmax_empty: 1.0m/s Vmax_full: 0.8m/sVmax_empty: 1.5m/s Vmax_full: 1.0m/sVmax_empty: 1.5m/s Vmax_full: 1.0m/sVmax_empty: 1.5m/s Vmax_full: 1.0m/sDrive motorImported brush servo motor 48VDC 600WImported brushless servo motor 48VDC 600WImported brushless servo motor 48VDC 600WImported brushless servo motor 48VDC 600WServo driverDomestic customized servo driverImported brushless servo driverImported brushless servo driverImported brushless servo driverLift motorImported motor 48VDC 500WImported motor 48VDC 500WImported motor 48VDC 500WImported motor 48VDC 500WLift height≤45mm≤45mm≤45mm≤45mmMove positioning: Laser sensorGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKPallet positioning: Laser sensorGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKLift control: proximity switchGermany P+FGermany P+FGermany P+FGermany P+FObject detection: photosensorGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKControl systemSiemens S7-1200 PLCSiemens S7-1200 PLCSiemens S7-1200 PLCSiemens S7-1200 PLCremoter: two wayCustomized IMTCustomized IMTSpare domesticSpare domesticPower supplyLithium batteryLithium batteryLithium batteryLithium batteryBattery parameter48V, 40AH48V, 30AH48V, 30AH48V, 30AHRun time≥8h≥8h≥8H≥8HCharging time3~4H3~4H3~4H3~4HBattery lifetimeCharge times≤1000Charge times≤1000Charge times≤1000Charge times≤1000Operation modeRemote controlWCS dispatch/ Remote controlWCS dispatch/ Remote controlWCS dispatch/ Remote controlRunning noise≤60db≤60db≤60db≤60dbPaintingFrame (black) Others (light gray)Frame (red) Others (light gray)Frame (red) Others (light gray)Frame (black) Others (light gray)Ambient temperatureTemp: -25℃~50℃ Humidity: 5%~95%Temp: 0℃~50℃ Humidity: 5%~95%Temp: -25℃~50℃ Humidity: 5%~95%Temp: 0℃~50℃ Humidity: 5%~95%

Outline dimensions and weight:

ModelPallet sizes （mm）Weight (kg)A (mm)B (mm)C (mm)D (mm)E (mm)ACLII-10121000X12002858311270193273ACLII-11131100X13002958731370193273ACLII-12101200X10002809571070193273ACLII-12111200X11002909571170193273ACLII-12121200X12003009571270193273ACLII-12131200X13003109571370193273ACLII-12141200X14003209571470193273ACLII-12151200X15003359571570193273ACLII-12161200X16003459571670193273ACLII-13111300X110030010571170193273ACLII-14101400X100031011571070193273ACLII-14111400X110032011571170193273ACLII-14121400X120033011571270193273ACLII-14141400X140035511571470193273ACLII-14151400X150036511571570193273 Note: Different dimensions of radio shuttle can be tailor-made as per various kinds of pallets and rails. Pallet sizes, i.e. 1200X1000 (front number 1200 means fork-in direction /width direction, rear number 1000 means width direction)

Radio Shuttle Affiliated Equipment

1) Rescue equipment The rescue vehicle of the radio shuttle is equipment to drag the radio shuttle to the cargo rack port, when the radio shuttle cannot move on the rack due to trouble. Manual mode is adopted to make forward or backward with the handle. The operating method is as follows: First of all, the rescue vehicle is forked to the radio shuttle rail by forklift, then the operator moves the rescue vehicle to the faulty radio shuttle. Firstly switch off the main power supply of the radio shuttle, then connect the radio shuttle to the rescue vehicle by the hook. Then move them to the cargo rack port by the manual handle. Remove the hook, then fork out the rescue vehicle and radio shuttle separately. 2) Charging cabinet The charging cabinet, equipment to charge the battery of the radio shuttle, has two charging positions. The charging position circuit is designed with an independent power supply, which can charge two batteries simultaneously or charge one battery together. Charging will automatically stop when the battery is fully charged. The charging cabinet has simple operation and convenient application. 3) Auxiliary placement system When working on higher racks, forklift operators often drop off radio shuttles due to insufficient sight or less experience. In order to solve this problem, our company has developed a set of auxiliary placement systems for the radio shuttle, which can provide the forklift with a visual interface to prevent the radio shuttle from dropping off by misoperation. 4) Auxiliary rescue system When a radio shuttle is rescued by a rescue vehicle, the radio shuttle with cargo is hardly dragged out if the radio shuttle is on heavy duty. By means of this auxiliary system, pallets can be firstly placed on the rail, then radio shuttle directly dragged out!

Radio Shuttle Project Gallery

Harbin low-temp Project

Harbin low-temp Project

Stacker radio shuttle Project

Stacker radio shuttle Project

Sinopec China Project

Sinopec China Project

Sinopec China Project

Sinopec China Project

M/S shuttle AGV Project

Japan Goo.N Diapers Project

India Project

Pallet shuttle technology is relatively new but is gaining popularity. It is used to store and retrieve full pallets in the drive-in style rack. It can significantly increase pallet storage density and almost eliminate pallet picking and replenishment labor. Automatic or Semi-Automatic compact system that uses an electric motorized shuttle to load and unload the pallets inside shelves quickly and accurately. An operator, using a controller (tablet) gives commands to perform the operation, both storage & retrieval of pallets. Shuttle receives the commands, identifies the pallet location with the help of the vision system & sensors & performs the carrying operation. It can sync with WMS and work in an automatic fashion too. It considerably reducing operating times and enabling items to be grouped by channels rather than complete lanes. It is an ideal solution for companies with a high volume of pallets per item and intensive loading and unloading activity. Shuttles can operate in FIFO and LIFO mode (controlled by the operator).

Pallet shuttle can drastically improve warehouse functioning either in a semi-automatic mode through forklift or in advanced applications like mother-child shuttle/complete AS/RS system. Addverb is one of the largest players of Pallet Shuttle in India. Addverb has developed and deployed more than 60 pallet shuttle sin last one year. If you have any requirements in automation to achieve your business targets, do write to us at our email id [email protected].