Top Posts Tagged with #lockoutdevice

OSHA Lockout Tagout Standard 1910.147(e) - Release from Lockout or Tagout

After the maintenance task is complete, the machines are supposed to be reenergized and restored to normal production operation. But, before that reenergization takes place, OSHA’s Lockout Tagout standard requires that, standardized procedures should be followed, to ensure that employees are not subject to an increased potential for injury. Section (e)(1) requires that when the maintenance task is complete, the work area should be examined and thoroughly checked to ensure that all the nonessential items, including guards, left-behind tools, parts, and materials, have been removed, and that the equipment is operationally intact to avoid any mishap. Section (e)(2) requires a check of the work area to ensure that all employees are safely positioned, and the affected employees are notified that the Lockout Tagout devices have been removed, and the machine is safely reenergized. Check OSHA Guidelines - https://www.safetylock.net/learn-lockout-tagout/osha-documentation/

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OSHA Lockout Tagout Standard: Application of Control 1910.147(d)(4)

The next element of the sequence is:

Lockout Tagout application: The isolating device must be locked and tagged out by the authorized employee using individual Locks and Tags. These Locks & Tags must be affixed to each energy isolating device to hold it in a safe or off position and physically prevent its operation. Tagout devices must be affixed in a manner that it indicates the movement of the isolating device from the safe or off position is prohibited. Moreover, when the Tagout device is used along with the Lockout device, capable of being locked out, the tag so attached must be fastened at the same point at which the lock would have been attached. Although the Tag is supposed to be attached to the equipment along with the isolating device, in cases where the tag cannot be directly attached to the energy isolating device, it shall be located as close as safely possible to the device. Making sure that it is easily visible to the employee working on the machine, or around the machine, to avoid any inadvertent energization. Check OSHA Guidelines - https://www.safetylock.net/learn-lockout-tagout/osha-documentation/

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OSHA Lockout Tagout Standard: Application of Control 1910.147(d) (5) (6)

Stored Energy: After applying the Lockout Locks and tags, check for the stored or residual energies. Any residual energy ignored by any chance can be a potential danger, leading to accidents and fatalities. Therefore, it shall be relieved, disconnected, controlled, and otherwise rendered safe. Although the hazardous energy has been isolated in the previous step, stored, residual or potential energy may still be retained in the machine. To control potentially hazardous stored energy, the spring should be brought to a relaxed or neutral position. Verification of isolation shall be continued until the maintenance work is completed, or until the possibility of such accumulation no longer exists. The authorized employee is responsible to check, and verify that isolation and de-energization of the machine or equipment have been accomplished. Machines must be tried-tested-verified by visual inspection, to make sure that the energy isolation has been accomplished.

Some companies perform LOTOTO - Lockout Tagout Tryout, to confirm that the machine has been rendered safe.

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OSHA Lockout Tagout Standard: Application of Control 1910.147(d)

The established procedures for the application of energy control (the lockout or tagout procedures) covers the following elements and actions as mentioned above. Preparation of Shutdown: Before an authorized employee turns off the machine, he must have knowledge regarding the types, magnitude, hazards, and the means to control the energy. The first step is intended to notify all the affected employees regarding the Lockout and allow the employees to get ready for the shutdown, and plan ahead to perform safely.

In complex or group Lockout Tagout situations, all involved personnel should be made aware of their respective roles and assignments. Machine or Equipment shutdown: To place the machine in a state that it will let employees work on it safely, it must be turned off or shutdown using established procedures. An orderly shutdown must be used to avoid any increased or additional hazards to employees as result of shut down. Machine isolation: All the isolating devices such as isolators, valves, etc. that are needed to control the energy of the machines, must be physically located and operated so that the machine is isolated from its energy sources. Check OSHA Guidelines - https://www.safetylock.net/learn-lockout-tagout/osha-documentation/

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