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The next element of the sequence is:

Under section (a)(3)(i) of the Lockout Tagout standard 1910.147, the employers are required to establish a program and utilize procedures for affixing appropriate lockout devices or tagout devices to Energy Isolating Devices, and to otherwise disable machines or equipment to prevent unexpected energization, start up or release of stored energy in order to prevent injury to employees.

This section (d) of the Lockout Tagout standard, highlights the elements of the application of control of the established procedures.

The procedure shall cover the following elements and actions and it shall be done in the sequence mentioned below:

• 1910.147(d)(1): Preparation for shutdown.

• 1910.147(d)(2): Machine or equipment shutdown.

• 1910.147(d)(3): Machine or equipment isolation.

• 1910.147(d)(4): Lockout or tagout device application.

• 1910.147(d)(5): Stored energy.

• 1910.147(d)(6): Verification of isolation.

Check OSHA Guidelines - https://www.safetylock.net/learn-lockout-tagout/osha-documentation/

Lockout Devices typically Locks, hold energy Isolation Devices in a safe, off or neutral position. They provide protection by preventing machines or equipment from becoming energized because they are positive restraints, consequently. They should be substantial enough to prevent their removal by an authorized person without the use of excessive force or special techniques.

Tags and their means of attachment constructed must be substantial enough to minimize the potential for them to be disconnected, lost or accidentally removed. Tag attachment means are further required to be attachable by hand, and equivalent in strength to a one-piece non-releasable, self-locking cable tie. To meet these requirements, environment tolerant nylon cable tie that has an unlocking strength of about 50 pounds is used for attaching tags.

Check OSHA Guidelines - https://www.safetylock.net/learn-lockout-tagout/osha-29-cfr-1910-147-standard/

Hot Tap:

As discussed in our previous post, OSHA standard 29 CFR 1910.147(a)(2) does not apply to Hot Tap and Normal Production Operations.

Hot tapping, or pressure tapping, is the method of making a connection to the existing piping or pressure vessels without interrupting the servicing for air, gas, water, steam, and petrochemical distribution systems. This means that a pipe can continue to be in operation while maintenance or modifications are being done to it. Only if the employer demonstrates that

·   continuity of service is essential

·  shutdown of the system is impractical

·   documented procedures are followed, and special equipment is used which will provide proven effective protection for employees.

Normal Production Operation:

Certain tasks such as minor and repetitive adjustments are considered normal production operations when they are integral to the use of the equipment, and when they do not increase the risk of injury to employees.

So, OSHA Standard, 29 CFR 1910.147 (a)(2) does not apply to Hot tap and Normal Production Operations only when the employees working on it are considered to be SAFE.

Energy Isolating Devices are the primary tool for providing protection under the standard. They are mechanisms that prevent the transmission or release of energy and to which locks and tags are applied. Isolating a machine or piece of equipment from an energy source means using energy isolating device to interrupt the flow of energy from the means of transmission of the energy to the machine.

They include:

-          A manually operated electrical circuit breaker

-          A disconnect switch

-          A manually operated switch by which the conductors of a circuit can be disconnected from all ungrounded supply conductors

-          A line valve

-          A block or any similar device

But Push buttons, selector switches and other control circuit type devices are not considered as Energy Isolating Devices.

Lockout Tagout Video: How to Install Lockout Devices?

Lockout Tagout products are designed differently for different applications. This ‘Do It Yourself’ video guides you to handle them easily.

We have more than 1500 Lockout Tagout devices on our website. Wondering which LOTO product is perfect for your premises for LOTO procedure? Our engineers can visit your facility and can suggest you the right Lockout devices, which can be customized as per your requirement.