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Horizon Titanium Inc.: Revealing the Titanium Bar Manufacturing Process

Today, in our ongoing video series on Titanium bar manufacturing, we've highlighted the final stages of manufacturing. This part highlights how we carefully mark and pack the Titanium Round bars to make sure they're top quality and easy to track.

Distinguishing Marking and Packaging Process Parameters:

Marking: Our Titanium Round bars marked with “Company name, ASTM/ISO standards, Grade, Size, Length, Heat number, and Lot number”

Packaging: Based on Size 1-50 No’s bundle preparation Each bundle packed in the recycling plastic bag Each bundle packed in an export-worthy wooden box

Distinguishing Marking and Packaging Process Benefits:

Marking: Traceability Compliance Quality assurance Process efficiency Customer confidence

Packaging: Surface protection Systematic organization Environmental responsibility Safe transport

Horizon Titanium Inc.: Revealing the Titanium Bar Manufacturing Process

In our ongoing video series about the manufacturing process of Titanium bars, today we've shared the finishing steps of manufacturing. Here, we focus on chamfering and ensuring that Titanium Round Bars are of the highest quality.

Distinguishing Process Parameters:

Chamfering: Controlled feed rate Controlled cutting speed Controlled depth of cut Continuous coolant and lubrication

Quality Analysis: Material qualifications as per ASTM and ISO international specification Testing carried out as per International Testing Procedures

Distinguishing Chamfered and Tested Bars Quality:

Reduced stress concentration at both side edges Machining benefits Easy to handle Enhanced workpiece functionality Chemical analysis, Tensile testing, Ultrasonic testing, Metallurgical analysis, Dimensional analysis, and Analysis reports

Stay tuned as we take a closer look at how we make Titanium bars for medical purposes.

Horizon Titanium Inc.: Revealing the Titanium Bar Manufacturing Process

As we push forward in our commitment to perfect Titanium bar production, we've now arrived at a pivotal point—the ninth step. This phase revolves around the intricacies of Peeling and Centerless Grinding for Titanium Round Bars.

Distinguishing Process Parameters:

Peeling: Controlled peel depth Controlled feeding rate Controlled workpiece temperature Continuous coolant and lubrication Peeling forces monitoring

Centerless Grinding: Controlled workpiece speed Controlled grinding wheel speed Controlled residual stress  Controlled grinding wheel gap Continuous coolant and lubrication

Distinguishing Peeled and Centerless Grinded Bars Quality:

Free from Alpha Case layer Precise tolerance with a 10-micron diameter difference throughout the lot size Mirror-finished surface Free from surface imperfections

Stay tuned as we navigate this journey together, granting you a comprehensive view of our production methods. Our enthusiasm lies in unveiling each essential stage in the precise manufacturing of Titanium bars, exclusively intended for medical use.

Horizon Titanium Inc.: Revealing the Titanium Bar Manufacturing Process

Continuing our journey to enhance Titanium bar production, we've reached a critical juncture—the eighth step. This phase involves the removal of Hydrogen from Titanium Round Bars using a Vacuum Heat Treatment Furnace.

Distinguishing Process Parameters:

Heat treatment under vacuum atmosphere Controlled gas atmosphere Controlled pressure, heating and cooling rate Monitoring and control systems

Distinguishing Vacuum Heat-Treated Bars Quality:

High Purity Free of microstructure imperfections Low hydrogen content Higher fracture toughness and fatigue strength

Stay connected as we journey through this exploration, providing you with an in-depth view of our production techniques. We are enthusiastic about unveiling every critical stage in the precise creation of Titanium bars designed exclusively for medical purposes.

Horizon Titanium Inc.: Revealing the Titanium Bar Manufacturing Process

As we advance through our Titanium bar manufacturing process, we've now reached the pivotal sixth step, where we craft Titanium round bars from Titanium Billet using a hot rolling process

Distinguishing Process Parameters:

Controlled rolling temperature Controlled deformation speed Uniform and close tolerance Process monitoring and control systems

Distinguishing Hot Rolled Bars Quality:

Material consistency Uniform microstructure Dimensional accuracy Defect-free bar

Stay connected along with us as we continue on this journey, providing you with an in-depth exploration of our production process. We are excited to share every important stage in the creation of high-quality Titanium bars designed specifically for medical applications

Horizon Titanium Inc.: Revealing the Titanium Bar Manufacturing Process

In the progression of our Titanium bar manufacturing process, we now arrive at the fifth essential step, which entails forming the Titanium Billet through an automatic robotic forging process.

Distinguishing Process Parameters:

Controlled forging pressure  Controlled deformation speed  Real-Time Monitoring and Feedback  Automation and Robotics

Distinguishing Forged Billet Quality:

Material homogeneity Consistent microstructure Precise dimensions High strength Free of defects and inclusions

Stay tuned as we progress through this journey, offering you a comprehensive look at our production process. We're enthusiastic about sharing each significant step in the manufacture of top-quality Titanium bars tailored for medical applications.

Horizon Titanium Inc.: Revealing the Titanium Bar Manufacturing Process

Let's explore the fourth key step of our Titanium bar manufacturing process: the production of the Titanium Ingot through Vacuum Arc Re-melting.

Distinguishing Process Parameters:

Extra impurities removal Melting completely under vacuum

Distinguishing Three-Times Melted Ingot Quality:

Uniform chemical composition Uniform metallurgy High purity High strength

Stay connected as we move forward on this journey, giving you a detailed glimpse into our production process. We're enthusiastic about sharing each vital stage of crafting top-notch Titanium bars designed for medical applications.

Horizon Titanium Inc.: Revealing the Titanium Bar Manufacturing Process

At Horizon Titanium Inc., we are dedicated to empowering our valued customers with the information and transparency they deserve when it comes to purchasing superior Titanium materials. Today, we share the first step in our Titanium bar manufacturing process: creating the Titanium-Aluminium-Vanadium master alloy.

Quality Ingredients

Grade 0 Titanium Sponge: We start with the purest grade 0 Titanium sponge for superior implant strength and biocompatibility.

Premium Aluminium and Vanadium: We use the highest-quality Aluminium and Vanadium to ensure exceptional properties like strength, durability, and corrosion resistance.

Precision Matters

Our skilled experts oversee alloying with precision and adhere to rigorous quality control standards.

Stay tuned for more insights into our manufacturing process as we continue to unveil each step that culminates in the creation of best quality Titanium bars for medical applications.