Chem Process Systems Pvt. Ltd.

Building a Circular Economy Through Innovation, Responsibility & Resource Recovery

Chem Process Systems Pvt. Ltd. sustainability is at the heart of everything we do. We believe waste is not an end product but an opportunity to recover resources, generate value, and create a cleaner future.

Through our Chem Process Systems approach, we develop innovative solutions that convert waste streams into valuable resources while helping industries reduce environmental impact, improve efficiency, and move towards a circular economy.

Our mission is to bridge the gap between industrial growth and environmental responsibility by delivering sustainable technologies that benefit businesses, communities, and the planet.

Our Vision for Sustainability

Creating a Future Where Nothing Goes to Waste

Sustainability is about creating harmony between economic development, environmental protection, and social responsibility.

Chem Process Systems Pvt. Ltd. focus on:

• Converting waste into valuable resources through advanced technologies. • Reducing dependence on natural resources through recovery and reuse. • Minimizing waste generation and environmental pollution. • Helping industries achieve sustainable and responsible operations. • Supporting India’s transition towards a circular economy.

Why Sustainability Matters for India

Driving Growth While Protecting Our Natural Resources

India’s growing industrial landscape requires solutions that balance development with environmental conservation. Sustainable waste management and resource recovery play a critical role in protecting ecosystems while supporting economic progress.

Chem Process Systems Pvt. Ltd. contributes to India’s sustainability journey by enabling:

Resource Conservation Recovering valuable materials and reducing dependence on virgin resources. Cleaner Industrial Growth Helping industries adopt environmentally responsible processes. Reduced Environmental Impact Minimizing landfill waste, emissions, and pollution through innovative solutions. Sustainable Development Creating opportunities through green technologies and responsible resource management.

Our Sustainability Approach

From Waste Management to Resource Management We believe the future of sustainability lies in changing the way we view waste. Chem Process Systems Solutions Transforming industrial and organic waste into useful resources, energy, and sustainable products. Circular Economy Integration Promoting reuse, recovery, and recycling to keep resources in continuous circulation. Technology-Driven Sustainability Using advanced processes and innovation to deliver efficient environmental solutions. Carbon Reduction Initiatives Supporting industries in reducing their carbon footprint through sustainable practices. Community & Industrial Partnership Working together with businesses and communities to build a responsible ecosystem.

Our Key Sustainability Solutions

Innovative Technologies for a Greener Tomorrow

Industrial Waste Recovery Recovering valuable resources from industrial waste streams while reducing disposal requirements. Wastewater Treatment & Resource Recovery Creating solutions that enable water reuse, recovery, and sustainable industrial operations. Agro-Waste & Biomass Utilization Converting agricultural waste into renewable energy and value-added products. Bioenergy Solutions Supporting clean energy generation through sustainable waste conversion. Zero Waste Management Solutions Helping industries move towards efficient resource utilization and reduced environmental impact.

Our Sustainability Commitment

Creating Long-Term Environmental & Economic Value

Chem Process Systems Pvt. Ltd. commitments include:

Reducing environmental impact through innovative waste recovery solutions. Promoting circular economy practices across industries. Encouraging efficient use of energy, water, and resources. Supporting businesses in achieving sustainability targets.

Creating solutions that benefit future generations.

Partner with us to transform waste into wealth and create a cleaner, greener, and more sustainable tomorrow.

Content Us

Manufacturer of Milk Condensing Unit for Dairy Processing

Chem Process Systems Pvt. Ltd. designs and manufactures advanced Milk Condensing Units for Dairy Processing Plants with innovative evaporation technology.

Our Steam Heated Rising Film Evaporator integrated with Thermal Vapour Compression (TVC) helps dairy industries achieve:

⚡ Lower steam consumption ⚡ Higher energy efficiency ⚡ Better product quality ⚡ Reduced operating costs ⚡ Increased production capacity

🔬 Applications: 🥛 Sweetened Condensed Milk 🥛 Milk Powder Manufacturing 🥛 Dairy Whitener 🍦 Ice Cream Production 🥛 Khoa & Traditional Dairy Products 🏭 Dairy Ingredient Processing

📍 Based in Sanand, Gujarat, India, we provide customized dairy processing equipment solutions for:

✔ Dairy Plants ✔ Milk Powder Industries ✔ Cooperative Dairies ✔ Food Processing Industries

Looking for a reliable Milk Condensing Unit Manufacturer in India?

Chem Process Systems Pvt. Ltd. delivers efficient, sustainable, and high-performance dairy evaporation systems.

🌐 www.chemprosys.com 📧 [email protected] 📞 +91 99041 33337

In today's competitive manufacturing industry, reducing energy consumption while achieving high-quality water recovery and wastewater concentration is essential.

A Multi Effect Distillation (MED) Plant is one of the most efficient technologies for industrial evaporation and distillation processes. Chem Process Systems Pvt. Ltd. specializes in designing, manufacturing, supplying, installing, and commissioning Turnkey Multi Effect Distillation Plants that deliver maximum efficiency, operational reliability, and long-term cost savings for industries worldwide. Whether you require a customized solution for pharmaceuticals, chemical processing, food & beverage, textile, or wastewater treatment, our engineering team delivers complete turnkey systems tailored to your production requirements.

A Multi Effect Distillation Plant (MED Plant) is an advanced thermal evaporation system where the vapor generated from one effect is reused as the heating medium for the next effect. This significantly reduces steam consumption while maximizing water recovery and product concentration. The technology is widely used for: • Industrial wastewater treatment • Solvent recovery • Process water recovery • Pharmaceutical purified water generation • Chemical concentration • Zero Liquid Discharge (ZLD) systems • Effluent volume reduction

Advantages of Choosing Chem Process Systems Pvt. Ltd.

Complete Turnkey Execution Single-source responsibility from engineering to commissioning. Customized Engineering Every project is designed according to client process requirements. Energy-Efficient Solutions Optimized steam consumption and lower operational costs. Advanced Manufacturing Facility Modern fabrication and strict quality control ensure reliable performance. Experienced Engineering Team Expertise in process engineering, automation, and project execution. Reliable After-Sales Support Comprehensive maintenance services, spare parts, and technical assistance.

Why Invest in a Turnkey Multi Effect Distillation Plant?

Investing in a turnkey MED plant provides significant long-term benefits: • Reduced steam consumption • Lower operating costs • High return on investment (ROI) • Improved production efficiency • Environmental compliance • Sustainable water management • Reduced maintenance requirements • Fully automated operation • Faster project completion • Reliable plant performance

Applications of Multi Effect Distillation Plant

• Process Water Purification • Solvent Recovery • Industrial Wastewater Concentration • Pharmaceutical Water Systems • High TDS Effluent Treatment • Chemical Recovery • Product Concentration • Waste Volume Reduction • Water Reuse Systems • Zero Liquid Discharge Projects

FAQs:

- What is a Multi Effect Distillation (MED) Plant? A Multi Effect Distillation Plant is an energy-efficient system that reuses steam across multiple stages to reduce energy consumption while producing purified water or concentrating industrial liquids. - Which industries use Multi Effect Distillation Plants? MED Plants are widely used in pharmaceutical, chemical, food processing, textile, distillery, power, and wastewater treatment industries. - What does a turnkey MED Plant solution include? A turnkey solution covers engineering, design, manufacturing, installation, automation, commissioning, training, and after-sales support. - How does a MED Plant reduce operating costs? It minimizes steam and energy consumption through heat recovery, resulting in lower utility costs and higher process efficiency.

Get a Complete Multi Effect Distillation Plant Turnkey Solution with Expert Design, Installation, and Support – Contact Us Today!

Website: http://www.chemprosys.com Email: [email protected] Phone: +91 99041 33337

Industrial distillation columns and strippers are essential process equipment used for separating liquid and vapor mixtures with high efficiency and consistent product quality.

Chem Process Systems specialize in the design, engineering, manufacturing, and supply of high-performance Industrial Distillation Columns and Strippers for chemical, pharmaceutical, petrochemical, agrochemical, and allied process industries. Designed to meet demanding operating conditions, our systems are manufactured using premium-quality materials and advanced engineering practices to ensure maximum efficiency, reliability, and long service life.

Our registered office is located in Sanand, Gujarat, India.

Types of Distillation Columns

- Batch Distillation Columns Batch columns process a fixed quantity of feed at one time. After one cycle is completed, a new batch is introduced. They are ideal for specialty chemicals, pharmaceuticals, and small production volumes. - Continuous Distillation Columns Continuous columns operate without interruption and process a continuous feed stream. They are suitable for large-scale industrial production with high throughput and consistent product quality.

Types of Continuous Distillation Columns

Binary Distillation Columns Designed to separate mixtures containing two components with high separation efficiency. Multi-Component Distillation Columns Used for separating feed mixtures containing three or more components in complex industrial processes. Multi-Product Distillation Columns Engineered to produce multiple product streams from a single feed, improving operational flexibility. Extractive Distillation Columns Utilize an additional solvent to improve the separation of components that are difficult to separate by conventional distillation. Azeotropic Distillation Columns Designed to separate azeotropic mixtures using an entrainer to achieve higher purity levels.

Types of Column Internals

Tray Columns Tray columns use specially designed trays to maximize vapor-liquid contact, ensuring efficient mass transfer and improved separation performance. Packed Columns Packed columns utilize structured or random packing materials to provide a larger surface area for vapor-liquid interaction while minimizing pressure drop.

Features of Our Industrial Distillation Columns & Strippers

• Custom-engineered designs for specific process requirements • High separation efficiency • Robust and corrosion-resistant construction • Available in various materials and diameters • Energy-efficient operation • Low maintenance requirements • Precision manufacturing with strict quality standards • Suitable for high-pressure and vacuum applications • Long operational life • Easy installation and operation

Materials of Construction

We manufacture columns using a wide range of industrial-grade materials, including: • Stainless Steel (SS304, SS316, SS316L) • Carbon Steel • Duplex Stainless Steel • Alloy Steel • Hastelloy • Titanium • Other special alloys as per process requirements

Applications

Our Industrial Distillation Columns and Strippers are widely used in: • Chemical Industries • Petrochemical Industries • Pharmaceutical Manufacturing • Agrochemical Plants • Solvent Recovery Systems • Oil & Gas Processing • Food & Beverage Processing • Specialty Chemical Plants • Fine Chemical Production • Industrial Wastewater Treatment

Contact us today for exotic material fabrication solutions.

Website: http://www.chemprosys.com Email: [email protected] Phone: +91 99041 33337

Engineering Precision Beyond Industrial Standards ⚙️

Chem Process Systems don’t just engineer equipment; we design the future of industrial production. With over three decades of experience, our commitment to precision, performance, and safety is at the core of everything we build.

Why partner with us?

✅ Built for Performance: Engineered for absolute perfection in every detail. ✅ Uncompromising Standards: Zero compromises, zero incidents—we prioritize quality and safety in every project. ✅ Future-Ready Solutions: Bringing tomorrow’s technology to your operations today.

From Vacuum Systems to Desalination and Crystallization, we provide scalable solutions tailored to meet the highest industry standards.

🚀 Ready to scale your production to perfection? Let’s build the future together.

Chem Process Systems Pvt. Ltd. provides high-quality exotic material fabrication services for industries requiring superior corrosion resistance, high-temperature performance, and precision-engineered process equipment.

We specialize in manufacturing customized equipment using advanced alloys and specialty materials to meet demanding industrial applications. Our expertise in exotic metal fabrication ensures durable, reliable, and cost-effective solutions for critical process environments where conventional materials fail.

Our registered office is located in Sanand, Gujarat, India.

Exotic Material Fabrication Capabilities High-Performance Exotic Metal Fabrication

We offer precision fabrication of advanced materials including:

• Titanium fabrication • Nickel alloy fabrication • Hastelloy fabrication • Inconel fabrication • Monel fabrication • Zirconium fabrication • Duplex stainless steel fabrication • Super duplex fabrication • Alloy steel fabrication • Special grade stainless steel fabrication

Customized Exotic Material Equipment Manufacturing

Chem Process Systems Pvt. Ltd. manufactures engineered process equipment using exotic materials for critical applications.

Our fabricated equipment includes: • Exotic material reactors • Chemical process vessels • Pressure vessels • Storage tanks • Heat exchangers • Columns and towers • Condensers • Evaporators • Agitated vessels • Customized industrial equipment

Why Choose Our Exotic Material Fabrication Services?

Superior Corrosion Resistance Exotic alloys provide excellent protection against: • Highly corrosive chemicals • Acids and alkalis • Chlorine-based environments • High-purity chemical processes • Aggressive solvents

Quality Standards & Manufacturing Excellence

Chem Process Systems Pvt. Ltd. follows strict quality practices including: • Raw material inspection • Welding procedure qualification • Fabrication inspection • Hydro testing • Dimensional verification • Final quality documentation

Industries We Serve

Our exotic metal fabrication solutions support various industries including:

• Chemical Industry • Pharmaceutical Industry • Petrochemical Industry • and more Specialty Industries Get Reliable Exotic Material Fabrication Services

Looking for a trusted partner for exotic metal fabrication, corrosion-resistant equipment manufacturing, and customized process solutions? Chem Process Systems Pvt. Ltd. delivers engineered fabrication services with quality, accuracy, and industrial expertise.

Contact us today for exotic material fabrication solutions.

Website: www.chemprosys.com Email: [email protected] Phone: +91 99041 33337

A surface condenser serves as critical heat exchange equipment in power plants and industrial systems. It converts exhaust steam into water without direct contact with cooling water.

Chem Process Systems Pvt. Ltd. design and manufacture high-performance surface condensers engineered for efficiency, durability, and site-specific operating conditions.

Overview of Surface Condenser

A surface condenser primarily operates in steam-based power generation and process industries. It condenses turbine exhaust steam into condensate for reuse.

Key highlights:

- Indirect heat transfer between steam and cooling water - High vacuum maintenance for turbine efficiency - Closed-loop water recovery system - Suitable for large-scale thermal and process plants - Designed for continuous heavy-duty operation

Available Types of Condensers

- Top steam Inlet - Axial steam Inlet - Dual steam inlet

Work of Surface Condenser

The main function of a surface condenser is to efficiently convert exhaust steam into liquid water while maintaining system vacuum.

Working Principle:

- Exhaust steam enters the condenser shell - Cooling water flows through tubes inside the condenser - Heat transfers from steam to cooling water. - Steam condenses into water (condensate) - Condensate is collected and reused in the boiler system

Functions:

- Maintains turbine back pressure - Improves power plant efficiency - Recovers and recycles condensate - Reduces water consumption - Enhances overall thermal performance

Capacity & Engineering Capability

- Designed condensers up to 220 TPH capacity - Fabricated rectangular condensers up to 650 TPH - Larger systems available through modular on-site assembly - Size optimization based on transportation feasibility - Customized engineering for plant-specific requirements

Applications of Surface Condensers

Surface condensers supplied by Chem Process Systems are widely used in:

- Thermal power plants - Cogeneration (CHP) plants - Chemical and process industries - Fertilizer plants - Petrochemical industries - Sugar mills and distilleries - Steel and metal processing plants - Marine and offshore systems

Why Choose Chem Process Systems Pvt. Ltd.?

- 20+ years of engineering expertise - 500+ successful installations - Designed for extreme atmospheric conditions - Compliance with global standards (ASME U-Stamp, CE-PED, DOSH, CSA, TRCU/GOST) - Customized engineering solutions - Strong focus on innovation and efficiency - On-site installation support for large modules

FAQs on Surface Condensers

1. What is the main function of a surface condenser?

A surface condenser converts exhaust steam from turbines into water without mixing cooling water and steam, improving plant efficiency and water recovery.

2. Where are surface condensers used?

They are commonly used in power plants, petrochemical industries, sugar mills, and other steam-based industrial systems.

3. What types of surface condensers are available?

Common types include top steam inlet, axial steam inlet, and dual steam inlet condensers.

4. What materials are used in construction?

They may include carbon steel shells, stainless steel tubes, cladded tube sheets, and corrosion-resistant alloys depending on application.

5. Can large condensers be installed on-site?

Yes, large capacity condensers are designed in modular form and assembled at the site under expert supervision.

Boost your plant’s efficiency and cut downtime with a high-performance Surface Condenser—contact us today for a limited-time special offer and expert consultation!

Website: www.chemprosys.com Email: [email protected] Phone: +91 99041 33337

An Air Extraction System is a critical industrial ventilation solution manufacture to remove contaminated air, fumes, dust, vapors, and hazardous airborne particles from manufacturing and chemical processing environments.

Chem Process Systems Pvt. Ltd. is a leading manufacturer and supplier of advanced air extraction systems engineered for chemical industries, pharmaceuticals, laboratories, and process plants.

We design our systems to ensure workplace safety, regulatory compliance, and improved air quality in industrial operations. Chem Process Systems Pvt. Ltd. systems help maintain a controlled environment by continuously extracting polluted air and replacing it with clean, fresh air.

Our registered office is located in Sanand, Gujarat, India.

Features of Air Extraction System

The air extraction systems manufactured by Chem Process Systems Pvt. Ltd. are built with advanced engineering and high-quality materials. Key features include:

• High-efficiency air suction and filtration • Corrosion-resistant construction for chemical environments • Low noise and energy-efficient operation • Custom-designed ducting and airflow capacity • High-performance centrifugal or axial fans • Multi-stage filtration options (HEPA, activated carbon, scrubbers) • Easy installation and low maintenance design • Compliant with industrial safety and environmental standards

Components of Air Extraction System

A typical industrial air extraction system consists of the following key components:

• Extraction Hood / Capture Hood o Captures contaminated air directly from the source • Ducting System o Channels polluted air from source to filtration unit • Blower / Exhaust Fan o Creates suction force to move air through the system • Filtration Unit o Removes dust, fumes, gases, and chemical particles o May include HEPA filters, carbon filters, or wet scrubbers • Air Scrubber (optional) o Neutralizes harmful chemical gases and vapors • Stack / Exhaust Outlet o Safely releases cleaned air into the atmosphere • Control Panel o Manages system operation, airflow speed, and monitoring

How Air Extraction System Works

The working principle of an air extraction system is based on controlled air movement and filtration:

• Contaminated air is captured through extraction hoods placed near the emission source. • The blower/fan generates negative pressure to pull polluted air into the system. • Air travels through ducting to reach the filtration or scrubbing unit. • Filters or scrubbers remove harmful particles, fumes, and gases. • Cleaned air is either recirculated or released safely into the environment through an exhaust stack. • Continuous operation ensures a clean and safe working environment.

Applications of Air Extraction System

Air extraction systems are widely used across multiple industries, including:

• Chemical processing plants • Pharmaceutical manufacturing units • Laboratory and R&D facilities • Paint and coating industries • Fertilizer and pesticide plants • Food processing industries • Metal and welding workshops • Textile and dyeing industries • Plastic and rubber manufacturing units

Frequently Asked Questions

- What is the purpose of an air extraction system? An air extraction system removes contaminated air, fumes, and dust from industrial environments to ensure clean and safe working conditions. - Where is an air extraction system commonly used? It is widely used in chemical plants, pharma industries, laboratories, and manufacturing facilities where air pollution is generated. - What types of pollutants can it remove? It can remove dust, chemical vapors, toxic gases, fumes, smoke, and airborne particles depending on the filtration system used. - Is the system customizable? Yes, Chem Process Systems Pvt. Ltd. provides fully customized air extraction systems based on industry requirements, airflow capacity, and type of pollutants. - How often does the system require maintenance? Maintenance frequency depends on usage and environment, but regular inspection and filter replacement ensure optimal performance.

We Supply Air Extraction System across India.

Looking for a reliable Air Extraction System Manufacturer? Contact Chem Process Systems Pvt. Ltd. today for custom-engineered, high-performance industrial ventilation solutions tailored to your needs.

Website: www.chemprosys.com Email: [email protected] Phone: +91 99041 33337

Chem Process Systems Pvt. Ltd. is a trusted provider of innovative technology for Potash (K₂SO₄) recovery from incineration boiler ash across India.

With a strong engineering legacy, we help industries convert waste streams from sugar and distillery operations into high-value, FCO-grade potash, enabling both environmental compliance and new revenue generation.

Our registered office is located in Sanand, Gujarat, India.

We transform incineration boiler fly ash into high-purity Potash (K₂SO₄) (>99%), supporting industries in achieving Zero Liquid Discharge (ZLD) goals efficiently.

Highlights

- Patented technology developed in collaboration with CSIR–CSMCRI - First commercial-scale plant successfully implemented at DCM Shriram, Uttar Pradesh - Proven solution for sugar and distillery ecosystem integration

The Challenge We Address

- Incineration boilers generate potassium-rich fly ash as a waste by-product - Conventional disposal methods underutilize valuable potassium content - High CAPEX and OPEX of ZLD systems require additional value recovery pathways - Improper ash handling leads to environmental risks and disposal challenges

Our Breakthrough Solution

We offer a fully integrated process to extract, purify, and crystallize Potash (K₂SO₄) from boiler ash, converting industrial waste into a commercially viable product.

Features of the Technology

- High Purity Output: FCO-grade Potash (>99% purity, white crystalline form) - Retrofit Friendly: Minimal modification required for existing plant integration - Economically Viable: Revenue generation offsets ZLD operational costs - Zero Waste Approach: Complete utilization of ash residues - Sustainable Engineering: Supports circular economy and reduced environmental impact

Process Overview

- 1. Conditioning: Fly ash is mixed with water and treated with controlled pH adjustment - 2. Separation: Potash-rich liquor is isolated using advanced filtration systems - 3. Concentration: Multi-Effect Evaporation (MEE) increases solution concentration - 4. Crystallization: Evaporative crystallization forms Potash crystals - 5. Purification: Centrifugation and refining ensure high product purity - 6. Residue Management: De-salted ash is utilized in construction-grade brick manufacturing

Benefits

- Converts industrial waste into high-value fertilizer-grade product - Improves profitability of sugar and distillery operations - Strengthens ZLD compliance and sustainability goals - Reduces landfill dependency and environmental burden - Enables reuse of residual ash in construction applications

Applications of Recovered Potash

- Agriculture: High-quality fertilizer for improved soil fertility and crop yield - Industrial Use: Suitable for chemical and specialty-grade potassium sulfate applications

FAQs

1. What is the output of this technology? FCO-grade Potash (K₂SO₄) with >99% purity.

2. Can it be integrated into existing plants? Yes, it is designed for easy retrofit with minimal modifications.

3. What happens to the leftover ash? It is converted into material suitable for brick and construction use.

4. Is the process economically viable? Yes, potash recovery helps offset ZLD operational costs.

5. Which industries can use this solution? Mainly sugar and distillery plants using incineration boilers.

6. Is the technology environmentally friendly? Yes, it supports zero-waste processing and reduces landfill disposal.

For more information or to request a proposal, please contact Chem Process Systems Pvt. Ltd.

Website: www.chemprosys.com Email: [email protected] Phone: +91 99041 33337

Chem Process Systems Pvt. Ltd. designs and manufactures a wide range of Tank Jet Mixers and complete Jet Mixing Systems for process industries.

A Tank Jet Mixer is a mass momentum exchange device that uses pressurized liquid energy to draw in, mix, and circulate secondary fluids.

It is suitable for applications where the process liquid can be handled by a centrifugal pump. Selection depends on tank size, viscosity, specific gravity, solids content, and tank geometry.

Features of Jet Mixer

• Robust, simple design for industrial use • No moving parts for reliable operation • No maintenance requirement • No bottom bearings or support bridges needed • Uniform mixing and circulation throughout the tank • No need for baffles, eliminates vortex formation • Operates at different liquid levels • Adjustable and controllable performance • Can operate close to tank bottom • Available in multiple material options (SS, CS, PVCu, PP, PTFE, PVDF, rubber-lined steel, Hastelloy, Titanium) • Flexible connection types: flanged, screwed, or hygienic quick-release

Advantages

• Low maintenance and long service life • Energy-efficient mixing using pump pressure • Improved solids suspension and uniform blending • Suitable for aggressive and corrosive chemicals • Easy installation and operation • Reduced mechanical complexity and downtime • Works across a wide range of process conditions

Applications

• Neutralization processes • Sludge mixing and treatment • Flash mixing operations • Anoxic tank mixing • Chemical blending and preparation • Solids suspension in tanks • Heat transfer enhancement • Balance tank mixing • Lime and slurry mixing • General industrial liquid blending

FAQs

Q1. What is a Tank Jet Mixer? A Tank Jet Mixer is a device that uses pressurized liquid flow to mix, circulate, and homogenize fluids in a tank without any moving mechanical parts. Q2. Does it require regular maintenance? No, Tank Jet Mixers are designed without moving parts, making them virtually maintenance-free. Q3. Can it handle solids in liquid? Yes, it is highly effective in keeping solids suspended and preventing sedimentation. Q4. What materials are available for construction? They are available in materials like stainless steel, carbon steel, PVCu, PP, PTFE, PVDF, rubber-lined steel, Hastelloy, and Titanium depending on the application. Q5. In which industries can it be used? It is widely used in water treatment, chemical processing, food industries, effluent treatment, and other process industries requiring liquid mixing.

For inquiries or more details, kindly reach out to our team.

Website: www.chemprosys.com Email: [email protected] Phone: +91 99041 33337

Chem Process Systems Pvt. Ltd. is a trusted manufacturer and supplier of high-performance eductors designed for efficient fluid handling and mixing applications across various industries. We engineer our eductors to deliver reliable performance across chemical processing, water treatment, pharmaceuticals, petrochemicals, food processing, and other industrial sectors. We use eductors as highly effective devices to transfer, circulate, mix, aerate, and dissolve liquids or gases by utilizing pressure energy from a motive fluid. Chem Process Systems Pvt. Ltd. design them with a simple structure, low maintenance requirements, and energy-efficient operation, making them an ideal solution for modern process industries.

Our registered office is located in Sanand, Ahmedabad, Gujarat, India.

Working Principle of Eductors

High-pressure motive fluid passes through a specially designed nozzle, creating a low-pressure zone that draws in secondary fluid, gas, or slurry. The diffuser section discharges the mixed fluids at the required pressure and flow rate.

Process Flow:

- Motive fluid enters the nozzle at high velocity - Vacuum or suction is created inside the chamber - Secondary fluid or gas is entrained into the eductor - Both streams mix efficiently in the mixing chamber - The diffuser converts velocity into pressure for discharge

This simple yet highly effective mechanism enables eductors to perform mixing, pumping, circulation, and vacuum generation without moving parts.

Features of Chem Process Systems Pvt. Ltd. Eductors

High Operational Efficiency

Designed for maximum fluid entrainment and efficient mixing performance.

No Moving Parts

Ensures minimal wear and tear with low maintenance requirements.

Corrosion Resistant Construction

Available in various materials suitable for aggressive chemicals and industrial environments.

Energy Efficient

Operates using existing pressure systems, reducing power consumption.

Compact and Durable Design

Space-saving construction with long service life.

Easy Installation

Simple integration into existing piping systems.

Reliable Performance

Provides consistent operation even in demanding process conditions.

Different Configurations Based on Applications Eductors

- Gas-gas - Gas-liquid - Liquid-liquid - Steam-liquid - Solid-liquid Eductor with Closed Loop System

FAQs

1. What is an eductor used for? Eductors are used for mixing, pumping, circulation, aeration, vacuum generation, and chemical dosing in industrial processes.

2. How does an eductor work? An eductor uses high-pressure motive fluid to create suction that draws and mixes secondary fluids or gases.

3. What industries use eductors? Chemical processing, pharmaceuticals, water treatment, petrochemicals, and food processing industries commonly use eductors.

4. Are eductors energy efficient? We design eductors for high energy efficiency by eliminating moving parts and utilizing existing fluid pressure effectively.

For inquiries or more details, kindly reach out to our team.

Website: http://www.chemprosys.com Email: [email protected] Phone: +91 99041 33337

Chem Process Systems Pvt. Ltd. is a trusted and reliable Manufacturer and Supplier of Liquid Jet Ejector Vacuum System across India.

Our registered office is located in Sanand, Ahmedabad, Gujarat, India.

Overview

Chem Process Systems Pvt. Ltd. holds ISO 9001:2015 and OHSAS 18000:2007 accreditations.

We design Liquid Jet Ejectors as high-performance vacuum generation systems that operate using water, solvents, or other compatible clear liquids.

Our systems use the vapor pressure of the motive liquid to generate vacuum and efficiently recover expensive process fluids. Chemical and process industries widely use our systems for distillation, evaporation, condensation, and vacuum drying applications, especially in processes involving low non-condensable and high condensable vapor loads.

For higher vacuum requirements, we integrate Liquid Jet Ejectors with steam jet ejector systems to create hybrid vacuum solutions. We also supply the complete system as a pre-engineered, skid-mounted unit for easy installation and commissioning.

Working Principle

Liquid Jet Ejectors function as jet pumps driven by high-pressure motive liquid.

• A high-pressure liquid accelerates through a nozzle. • The kinetic energy creates a vacuum zone. • The liquid stream entrains gases, vapors, or slurries. • The mixture is discharged against counter pressure.

Features & Advantages

• Maintenance-free operation • No moving parts → minimal wear & tear • Simple and robust design • Easy installation and operation • Suitable for low-level installation • Inline mixing of liquid and gases • Virtually silent operation • Safe for hazardous environments • Highly reliable performance • Custom-engineered as per process requirement

Materials of Construction

Metallic Construction Options

• Carbon Steel • Stainless Steel • Duplex Stainless Steel • Hastelloy • Titanium

Available configurations:

• Metallic body with shell & tube cooler • Metallic body with integrated cooler

Non-Metallic Construction Options

• Rubber Lined • Polypropylene (PP) • PTFE • PVDF

Available configurations:

• Non-metallic body with block-type cooler • Non-metallic body with integrated cooler

Graphite Construction Options

• Impervious Graphite

Available configurations:

• Graphite body with block-type cooler • Graphite body with integrated cooler

FAQs

- What is the main function of a Liquid Jet Ejector? It is used to generate vacuum by using high-pressure liquid to entrain gases, vapors, or slurries without any moving parts. - Where are Liquid Jet Ejectors commonly used? They are widely used in distillation, evaporation, solvent recovery, and chemical processing industries. - Can Liquid Jet Ejectors handle hazardous chemicals? Yes, they are safe for hazardous environments due to their simple, leak-free, and non-mechanical design. - Do these systems require regular maintenance? No, they are essentially maintenance-free because they have no rotating or moving components. - Can higher vacuum levels be achieved? Yes, higher vacuum requirements can be achieved by combining Liquid Jet Ejectors with steam jet ejector systems.

For inquiries or more details, kindly reach out to our team.

Website: http://www.chemprosys.com Email: [email protected] Phone: +91 99041 33337

Today, we honor every hand that builds, every mind that innovates, and every heart that perseveres.

Happy Labour Day – Together, we create the future.

In modern chemical and process industries, achieving efficient vacuum generation while maintaining environmental safety is critical. Hybrid vacuum systems offer a practical, cost-effective solution by combining vacuum creation with gas scrubbing in a single integrated setup. As a trusted Hybrid Vacuum Systems Manufacturer, Chem Process Systems Pvt. Ltd. delivers reliable solutions tailored for demanding industrial applications. Our registered office is located in Sanand, Ahmedabad, Gujarat, India.

Performance Capabilities

Vacuum Level

Capable of generating vacuum levels up to 759 mm of Hg, making them suitable for a wide range of industrial requirements.

Application Suitability

Designed specifically for coarse vacuum applications where ultra-high vacuum conditions are not required.

Features of Hybrid Vacuum Systems

Dual Functionality

Combines vacuum generation and gas scrubbing in a single integrated system, reducing the need for separate equipment.

Effective Gas Scrubbing

Efficiently removes entrained gases and harmful contaminants before discharge, ensuring environmental compliance.

Low-Level Installation

Engineered for ground-level mounting, simplifying maintenance and reducing structural installation requirements.

Multi-Element Configuration

Available in multi-stage or multi-element designs, making them suitable as centralized vacuum systems for multiple process units.

Applications in Chemical Process Industries

Batch Processing Plants

Widely used in batch operations requiring controlled vacuum conditions.

Medium-Sized Process Vessels

Suitable for vacuum handling in medium-scale chemical reactors and vessels.

Chemical and Pharmaceutical Industries

Applied in processes requiring safe handling of reactive or sensitive materials.

Corrosive and Contaminated Gas Handling

Effectively manages corrosive, toxic, or contaminated gas streams with integrated scrubbing.

Multi-Purpose Processing Setups

Ideal for centralized vacuum systems serving multiple production lines or units.

Contact Details

Website

www.chemprosys.com

Email

[email protected]

Phone

+91 99041 33337

Registered Office

Chem Process Systems Pvt. Ltd. specializes in providing evaporation solutions designed to enhance productivity, efficiency, and environmental compliance for the agrochemical and pesticide sectors. Our systems are engineered to deliver optimal heat transfer, precise concentration, and reliable vacuum operation. Our registered office is located in Sanand, Ahmedabad, Gujarat, India.

We are a Manufacturer, Supplier, and Exporter of:

- Ejectors - Vacuum Systems - Dryers - Distillation - Gas Extraction and Generation - Evaporation Systems - Power Plant Equipment - Specialized Fabrication - MVR Type Evaporation Systems - Crystallizers - Filters - Ethylene Glycol Vacuum Systems

Features & Benefits

High-Efficiency Evaporation

Maximizes solvent recovery while minimizing energy consumption.

Corrosion-Resistant Construction

Materials compatible with aggressive agrochemical and pesticide formulations.

Vacuum & Heat Transfer Optimization

Ensures faster evaporation at lower temperatures, preserving product quality.

Compact & Modular Layouts

Easy installation, maintenance, and scalability for growing production needs.

Environmentally Compliant

Reduces effluent load and ensures adherence to pollution control regulations.

Applications in Agrochemical & Pesticide Industries

Concentration of Chemical Solutions and Intermediates

Efficiently concentrates chemicals without compromising quality.

Recovery of Solvents from Formulations

Minimizes solvent loss and reduces operational costs.

Evaporation of Wet Powders, Slurries, and Liquid Concentrates

Handles various physical states for optimized processing.

Process Enhancement for Liquid Formulations and Active Ingredients

Improves yield and consistency in end products.

Frequently Asked Questions (FAQs)

What types of evaporation systems do you offer?

We provide forced circulation, falling film, and short-path vacuum evaporators, customized for agrochemical and pesticide processes.

Can your systems handle corrosive chemicals?

Yes, we use corrosion-resistant alloys and coatings specifically designed for aggressive chemicals.

How do your systems help reduce energy consumption?

Our designs optimize heat transfer and vacuum operation, enabling faster evaporation at lower temperatures, which saves energy.

Are your evaporation systems scalable?

Absolutely. Systems are modular and can be scaled to match production requirements without compromising performance.

Do you provide after-sales support and maintenance?

Yes, we offer full installation support, preventive maintenance, and troubleshooting services to ensure smooth operation.

Contact Us

For more information about our Evaporation Systems for Agrochemicals and Pesticides Industries, contact Chem Process Systems today. Our team is ready to assist with your unique requirements and provide custom solutions to enhance your production processes.

Chem Process Systems Pvt. Ltd. is a renowned manufacturer of process equipment and systems for dyes, intermediates, and pigments across India. Our registered office is located in Sanand, Ahmedabad, Gujarat, India.

About Chem Process Systems Pvt. Ltd. - Renowned manufacturer of process equipment and systems for dyes intermediates and pigments across India. - ISO 9001:2015 certified company based in Gujarat, India. - Pioneers advanced technologies for various industrial segments ensuring quality, efficiency, and environmental sustainability. - Serves industries such as textiles, plastics, paints, and edible colors. - Focused on providing eco-friendly, innovative, and cost-effective solutions for industrial processes. Our Services & Solutions Effluent Water Treatment - Advanced treatment solutions for industrial wastewater. - Combines filtration, chemical treatment, and biological processes. - Ensures compliance with environmental regulations. Zero Liquid Discharge (ZLD) Systems - Recycles and reuses water with minimal wastage. - Reduces water consumption and optimizes wastewater management. Salt Recovery Solutions - Recovers and reuses salts from industrial wastewater. - Lowers operational costs and environmental footprint. Crystallization Systems - Custom-designed systems for improved purity and yield of chemicals. - Ideal for the dye and pigment industries. Drying Technologies - Advanced drying systems for delicate pigments and dyes. - Ensures optimal efficiency without compromising product integrity. Vacuum Processing Systems - Enhances processing and concentration of dyes, pigments, and chemicals. - Allows precise temperature and pressure control during production. Industries Served - Textile Industry - Plastic Industry - Paints and Coatings - Edible Colors Why Choose Chem Process Systems? - Trusted for delivering high-quality, reliable, and advanced solutions. - Strong focus on sustainability and eco-friendly technologies. - Experienced team with expertise across multiple industrial segments. FAQs What types of industries do you serve?

We serve textiles, plastics, paints & coatings, and edible colors industries across India and globally.

Are your systems eco-friendly?

Yes, our solutions focus on sustainability, minimizing water usage, and reducing environmental impact.

What certifications does Chem Process Systems have?

We are an ISO 9001:2015 certified company, ensuring top-quality products and processes.

How do your ZLD and effluent systems benefit industries?

They recycle water, reduce wastage, recover salts, and help industries comply with environmental standards efficiently.

Contact Us

For more information about our dyes intermediates, pigments, and industrial solutions, contact Chem Process Systems today.

Our team is ready to assist with your unique requirements and provide custom solutions to enhance your production processes.

Website

http://www.chemprosys.com

Email

[email protected]

Phone

+91 99041 33337