CFLO

08 April 2025

CFlo World Limited and IHC Mining have signed a strategic partnership to jointly offer solutions to the mining market in the Oceania region. This collaboration will enable both parties to drive innovation in the strategic minerals sector, focusing on silica sands, rare earth minerals, mineral recovery from urban waste, and preconcentration of gold.

CFlo specialises in high-quality, custom-designed mineral processing equipment, specifically for ore beneficiation and critical mineral recovery. IHC Mining, with their Brisbane-based Metallurgy Laboratory and years of industry knowledge and expertise, delivers end-to-end metallurgical services and turnkey solutions tailored to the mineral sands and mining industry.

Following this partnership, IHC Mining will act as the exclusive distributor for CFlo’s modular wet processing product range within the mining sector across Australia, New Zealand, Papua New Guinea (PNG), and Fiji.

We are expanding into global markets with our patented plug-and-play systems. These systems are factory-assembled, shipped worldwide in containers, and deployed with minimal on-site work. We are excited to welcome IHC Mining to our team and look forward to collaborating with them to offer our modular products to our mining customers in Oceania.

Manish Bhartia

Promoter & Managing Director, CFlo World Limited

CFlo’s environmentally responsible approach to modular wet processing aligns perfectly with our commitment to driving efficiency and sustainability in the mining sector. Integrating their modular processing technology into our project portfolio allows us to offer high-impact solutions that will transform the mining industry.

Hans Greve

Managing Director, IHC Mining

By combining the strengths of both companies, the CFlo-IHC Mining partnership offers a fresh approach to providing sustainable mining and mineral processing solutions, ensuring efficient and responsible extraction methods throughout the supply chain.

Read the whole story please visit us : https://cfloworld.com/news-events/news/2025/apr/ihc-mining-and-cflo-sign-strategic-partnership-for-exclusive-distribution-of-mining-equipment-in-oceania-region/

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Company Name : CFlo World Limited

Address : Ecospace Business Park Block 4A/Floor 6, Action Area II New Town, Rajarhat Kolkata 700 160, India

Official Email Address: [email protected]

Phone: +91 33 3029 3800                                                                                                   

Fax: +91 33 3029 3802

28 January 2025

CFlo World Limited is pleased to announce its global launch at the 34th edition of Bauma Munich 2025, where it will unveil innovative solutions in sand processing, mineral processing, and sustainable technologies such as C&D waste recycling. The event will take place from April 7th-13th at Messe München, Germany.

As a prominent player in the wet processing industry, CFlo will showcase its latest advancements aimed at enhancing resource efficiency and sustainability across international markets. Visitors will have the opportunity to explore cutting-edge modular technologies designed to optimize operations and reduce environmental impact.

Manish Bhatia mentioned:

We are delighted to introduce CFlo to the global stage at Bauma Munich 2025. This launch marks a significant milestone in our mission to help 100 countries replace natural sand with sustainable, innovative solutions.

Attendees are invited to visit CFlo at Hall B2, Booth No. 502, where our team will present our innovative technologies and discuss exciting new partnership opportunities.

For more information about CFlo World Limited and to schedule a meeting at Bauma Munich 2025, please visit https://cfloworld.com/news-events/events/trade-fair-bauma-2025/

About CFlo:

CFlo World Limited is the leading innovator in modular wet processing technologies, specializing in bespoke sand processing, mineral beneficiation, and waste recycling solutions. With 18 years of experience and a presence in 17 countries, CFlo pioneers solutions like natural sand alternatives, repurposing C&D waste for the circular economy, and processing silica for transformative industries such as solar glass. With over 475 successful installations, CFlo is on a mission to help 100 countries replace natural sand with environmentally responsible alternatives. Through our B2B marketplace, Doctor Sand Limited, we promote ethical sourcing and combat illegal river sand mining. The ventures are driven by multi-national entrepreneurs Manish Bhartia, Enda Ivanoff, and Brendan McGurgan.

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Company Name : CFlo World

Address : Ecospace Business Park Block 4A/Floor 6, Action Area II New Town, Rajarhat Kolkata 700 160, India

Phone: +91 33 3029 3800                                                                     

Fax: +91 33 3029 3802

Official Email Address: [email protected]

02 December 2024

We are proud to have participated as Gold Sponsors of The Mining Show 2024, held at the Festival Arena, Dubai, on November 26-27. This premier event, focused on mining in the Middle East, Africa, and South Asia, brought together industry leaders and innovators to explore advancements in mineral exploration, beneficiation, and operational excellence.

Managed by Mayank Arora, Associate Director of Sustainable Initiatives and Ilya Bochkarev, Business Development Manager (Russia), our booth was a vibrant showcase of CFlo’s latest breakthroughs in mineral beneficiation technology, featuring innovative solutions for upgrading low-grade ores of iron, bauxite, phosphate, quartz, limestone, manganese, and chromite. The strong interest from visitors and industry experts highlighted the region’s growing focus on sustainable resource management - an area where CFlo continues to lead.

We were honored to welcome Mr. Nirmal Bathwal, Chairman of Bathwal Corporation, and Mr. Nikunj Bathwal, Managing Director of Power International, to our booth. Engaging discussions around their Combo Mega E5 wash plant - a cutting-edge facility designed for processing silica limestone ore - emphasized the shared vision of maximizing resource recovery and setting new benchmarks in efficiency.

Additionally, we had the privilege of hosting our esteemed customers from Pakistan, Mr. Anwaar Ghani, Managing Director, and Mr. Obaid Ghani, during the event. Their visit underscored the strong partnership we share, and we encourage everyone to check out the Ghani Glass case study on our website to learn more about their success story with CFlo solutions.

A standout moment was the insightful presentation by our Co-Founder and Director of Global Sales, Enda Ivanoff, on “Optimizing Mineral Processing Efficiency through Modular Technology.” His session underscored our commitment to enhancing productivity, scalability, and sustainability, and it resonated strongly with the audience.

Reflecting on CFlo’s participation and growing presence in the Middle East, Manish Bhartia, Promoter and Managing Director, remarked:

"At CFlo, our mission has always been to drive sustainable innovation in resource management. The Mining Show provided a fantastic platform to demonstrate our capabilities, foster collaboration, and reinforce our commitment to helping industries achieve efficiency and sustainability. We’re thrilled by the positive response and look forward to building on these connections to expand our impact globally."

We extend our sincere gratitude to the organizers for creating an exceptional platform for collaboration and knowledge exchange.

Events like these are vital in fostering partnerships and driving progress in the mining sector.

As we look ahead, CFlo remains dedicated to pioneering transformative technologies that shape a sustainable future for the industry.

Thank you, Dubai! We look forward to continuing our journey of innovation and leadership in the region and beyond.

For more information please visit us : https://cfloworld.com/news-events/news/2024/dec/cflo-shines-at-the-mining-show-2024-in-dubai/  .

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Company Name : CFlo World

Address : Ecospace Business Park Block 4A/Floor 6, Action Area II New Town, Rajarhat Kolkata 700 160, India

Phone: +91 33 3029 3800                                                                                                   

Fax: +91 33 3029 3802

Official Email Address: [email protected]

03 December 2024

CFlo is proud to announce that ArcelorMittal Nippon Steel India Ltd. (AMNS) has selected its advanced Atropure heavy - duty attrition scrubbers to enhance the quality of iron ore fines in their beneficiation process. This decision underscores AMNS’s commitment to sustainable and efficient mineral processing and highlights CFlo’s reputation as a trusted provider of innovative solutions.

The Atropure scrubbers, now integrated into AMNS's production line, are designed to remove impurities such as sticky clays and silt, ensuring a higher-grade ore suitable for downstream processes. With a large throughput capacity and energy-efficient operation, these scrubbers provide a cost-effective solution while meeting the rigorous demands of one of the world’s leading steel producers.

Enhancing Ore Quality with Cutting-Edge Technology

AMNS, a global leader in steel production, sought an effective solution to address sticky clay contamination on iron ore fines.The Atropure 702 scrubbers, now integrated into their process flow, are designed to liberate impurities and improve ore grade, aligning with AMNS’s high-quality and production standards.

Key Deliverables:

Model: Atropure 702

Throughput Capacity required: 100 TPH (tons per hour)

Installed Power: 180 kW

Performance: Efficient and cost-effective ore scrubbing

Integration: Seamless incorporation into AMNS's existing plant setup

This installation ensures better efficiency and sustainability, reflecting AMNS’s commitment to innovation and environmental stewardship.

About CFlo’s Technology

The Atropure attrition scrubbers represent a significant advancement in CFlo’s product line, designed to meet the evolving demands of the mineral processing industry. With a focus on delivering cleaner and higher-grade mineral outputs, these scrubbers are engineered to handle even the most challenging ore types, ensuring optimal contaminant removal and superior product quality.

One of the standout features of the Atropure scrubbers is their ability to liberate fine particles from stubborn impurities, such as sticky clays, silt, and other unwanted materials, which are often tightly adhered to the surface of valuable minerals. This capability not only improves the grade and usability of the processed ore but also enhances downstream efficiency in industries like steelmaking, glass production, and construction. In addition to their robust performance, Atropure scrubbers are known for their durability and low maintenance requirements. They are constructed using wear-resistant materials and advanced engineering techniques, ensuring a long operational life and reduced downtime for maintenance.

Overall, the Atropure attrition scrubbers are setting new benchmarks in the industry, establishing CFlo as a leader in reliable and sustainable mineral processing solutions. By delivering value to clients and addressing critical processing challenges, CFlo’s mission to drive innovation while conserving resources.

CFlo’s Expertise in Action

Prasun Kumar Datta, Deputy General Manager & Head of India Sales at CFlo, expressed his satisfaction with the project:

“Our installation of the Atropure heavy-duty attrition scrubbers at AMNS marks a significant step forward in sustainable mineral processing. The technology not only aligns with the needs of our client but also underscores CFlo’s commitment to delivering solutions that improve efficiency and reduce environmental impact. We are proud of this collaboration and look forward to supporting AMNS in achieving their sustainability and quality goals.”

Commitment to Innovation and Sustainability

This partnership with AMNS reaffirms CFlo’s dedication to advancing mineral processing technologies. We remain committed to delivering tailored solutions that enhance efficiency and sustainability for our global clients.

We thank AMNS for entrusting CFlo with this project and look forward to furthering this successful collaboration.

For more information please visit us : https://cfloworld.com/news-events/news/2024/dec/cflo-advanced-atropure-attrition-scrubbers-chosen-by-arcelormittal-nippon-steel-india-ltd/  .

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Company Name : CFlo World

Address : Ecospace Business Park Block 4A/Floor 6, Action Area II New Town, Rajarhat Kolkata 700 160, India

Phone: +91 33 3029 3800                                                                                                   

Fax: +91 33 3029 3802

Official Email Address: [email protected]

20 November 2024

CFlo and BTL EPC Limited Forge Strategic Alliance for Mineral Beneficiation Projects

CFlo, a pioneering leader in modular sand processing, mineral beneficiation, and waste recycling solutions, has entered into a transformative alliance with BTL EPC Limited, a distinguished EPC project execution company. This strategic collaboration aims to revolutionize the landscape of wet mineral beneficiation through comprehensive, turnkey solutions.

The collaboration leverages CFlo's cutting-edge technology in mineral beneficiation and BTL EPC Limited’s expertise in providing end-to-end project management, design, engineering, and execution services, particularly in sectors such as Bulk Material Handling, Coal & Chemical, Agro, Export & Global Projects. Together, they are poised to deliver state-of-the-art wet mineral beneficiation plants to clients across India and abroad.

"We are thrilled to embark on this strategic journey with CFlo," remarked Mr. Ravi Todi, Promoter & Managing Director of BTL EPC Limited. "By integrating our proven capabilities in engineering and project execution with CFlo's innovative technologies, we aim to set new benchmarks in the mineral beneficiation sector. BTL EPC Ltd has a long-standing reputation for delivering high-value, high-impact solutions to industry giants such as Tata Steel, BHEL & NTPC, and this partnership amplifies our commitment to driving progress and efficiency in every project."

The agreement ensures seamless integration of CFlo’s innovative equipment and technologies into BTL EPC Limited’s project executions, promising timely delivery, superior quality, and exceptional performance. "Partnering with BTL EPC Limited allows us to leverage our technological expertise to create impactful solutions in mineral beneficiation," stated Mr. Manish Bhartia, Promoter & Managing Director of CFlo. "We look forward to achieving significant milestones together and setting new benchmarks in our industry."

This strategic alliance signifies a pivotal moment for both CFlo and BTL EPC Limited, incidentally both Kolkata-based companies, marking their commitment to excellence in mineral beneficiation and their dedication to shaping the future of the industry. For more information please visit us : https://cfloworld.com/news-events/news/2024/nov/cflo-and-btl-epc-limited-forge-strategic-alliance-for-mineral-beneficiation-projects/ .

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Company Name : CFlo World

Address : Ecospace Business Park Block 4A/Floor 6, Action Area II New Town, Rajarhat Kolkata 700 160, India

Phone: +91 33 3029 3800                                                                                                   

Fax: +91 33 3029 3802

Official Email Address: [email protected]

14 November 2024

CFlo recently celebrated its 18th anniversary in style at the New Town Community Center-I in Kolkata on November 5th. The "Annual Dhamaka" event brought together CFlo members, their families, and friends for a joyful day of fun, food, and festivities. The day began with a warm welcome from the leadership team, who expressed gratitude for the support and dedication of everyone over the years.

Local food stalls filled the air with tempting aromas, adding a flavourful touch to the day. It was packed with fun activities for everyone, from musical chairs for women to a creative drawing competition for kids, but the highlight was the eagerly awaited lucky draw, where lucky winners walked away with exciting prizes, adding to the thrill of the event.

As the evening progressed, the crowd basked in the vibrant atmosphere, cherishing the spirit of unity, community, and excellence that has defined CFlo’s journey. With smiles all around, the event proved to be an unforgettable celebration, wrapping up yet another successful year for CFlo.

For more information please visit us :  https://cfloworld.com/news-events/news/2024/nov/cflo-annual-dhamaka-2024-celebrating-18-years-of-excellence-and-togetherness/ .

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Company Name : CFlo World

Address : Ecospace Business Park Block 4A/Floor 6, Action Area II New Town, Rajarhat Kolkata 700 160, India

Phone: +91 33 3029 3800                                                                     

Fax: +91 33 3029 3802

Official Email Address: [email protected]

15 October 2024

CFlo marked a successful presence at the Global Glass Show (GGS) held at Dubai on 11th-12th September 2024. The event, which is a premier platform for industry leaders and innovators in the glass sector, saw us showcasing our state-of-the-art modular silica sand classification and beneficiation system.

We attracted a significant number of visitors to our booth, demonstrating the capabilities of the Micrograder plant. Designed to provide beneficiated silica sand and accrue significant value for glass manufacturers, it received enthusiastic support from attendees, particularly for its eco-friendly and high-efficiency features. By minimizing impurities and maximizing yield, CFlo’s technology offers substantial value to those in flat glass, container glass, specialty glass and photovoltaic (solar) glass production.

Reflecting on the success of CFlo’s participation, Enda Ivanoff, Cofounder and Global Sales Director, said: "We are thrilled with the response we received at the Global Glass Show. Our advanced silica sand processing technology ensures the production of low iron silica sand minus impurities and oversize, calibrated to industry-ready gradations. Displaying this high efficiency solution to an informed audience has been a clear win."

The event highlighted our commitment to offering sustainable, cost-effective and efficient solutions to revolutionize the glass manufacturing industry by targeting key markets that stand to benefit most from our advanced silica sand beneficiation technology.

We heartily thank the organizers and look forward to future opportunities to collaborate with industry leaders and further enhance glass manufacturing processes through our innovative solutions.

For more information please visit us : https://cfloworld.com/news-events/news/2024/oct/cflo-at-dubai-global-glass-show/ .

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Company Name : CFlo World

Address : Ecospace Business Park Block 4A/Floor 6, Action Area II New Town, Rajarhat Kolkata 700 160, India

Official Email Address: [email protected]

C&D waste

Silica Processing Plant

03 September 2024

We are thrilled to announce our participation in the 2nd Global Glass Show, to be held in Dubai on 11th-12th September, 2024. This provides us with the ideal opportunity for showcasing our state-of-the-art modular silica sand classification and beneficiation system.

This innovative solution is designed to provide beneficiated silica sand and accrue significant value for glass manufacturers.

Silica sand is a critical component in the glass manufacturing process and it is used in various forms to produce everything from flat glass and container glass to specialty glass products. However, not all silica sand deposits are suitable for glassmaking due to impurities like iron oxides, clay and heavy minerals, which can affect the clarity, colour and quality of the glass.

Beneficiation is the process of improving the physical and chemical properties of silica sand to meet the specific requirements of glass manufacturing. It involves various processes, such as washing, scrubbing, flotation and magnetic separation to remove unwanted materials and enhance the sand's quality.

How CFlo's System Revolutionizes Silica Sand Beneficiation

Here's how CFlo’s cutting-edge Micrograder plants help the glass industry unlock the full potential of silica sand:

Modular and Flexible Design: CFlo’s silica sand processing system is designed to be modular, allowing for easy customization based on the specific needs of the customer. Whether a glass manufacturer requires a simple washing operation or a more complex beneficiation process, CFlo can configure its equipment to deliver optimal results.

High Efficiency and Precision: Our advanced classification technology ensures that the low-grade silica sand is processed with maximum efficiency, reducing waste and improving yield. The precision of our beneficiation process means that even the finest impurities are removed, resulting in a higher purity of silica sand.

Eco-Friendly Processing: CFlo’s system is designed with sustainability in mind. It recycles 95% of the water used, saves energy, and leaves minimal carbon footprint. Our ESG-compliant approach helps glass manufacturers and processors achieve their sustainability goals without compromising on quality.

Cost-Effective Solution: Easy to install and maintain, these plants drastically reduce overhead costs, while improving yield which results in high ROI conversions for the customer

CFlo's Target Markets

CFlo aims to revolutionize the glass manufacturing industry by targeting key markets that stand to benefit most from our advanced silica sand beneficiation technology:

Flat Glass Manufacturers: Producers of flat glass, used in windows, doors, and architectural applications, require high-purity silica sand to ensure clarity and durability. CFlo’s silica sand processing system delivers the quality needed for these high-demand applications

Container Glass Producers: For manufacturers of bottles and jars, the quality of silica sand directly impacts the strength and appearance of the glass. CFlo’s beneficiation process ensures that container glass producers receive sand that meets the strictest size and gradation requirements

Specialty Glass Companies: CFlo’s customizable system can be tailored to meet the requirements of companies that produce specialty glass products, such as optical glass, laboratory glassware, and solar panels, need silica sand with unique properties

4. Emerging Markets in Renewable Energy: As the world moves towards more sustainable energy solutions, there is a growing demand for high-quality silica sand in the production of photovoltaic (solar) glass. CFlo is positioned to support this burgeoning market by providing the necessary materials to produce high-efficiency solar panels

CFlo's innovative modular silica sand classification and beneficiation system is setting new standards in the glass manufacturing industry. By enhancing the quality and purity of silica sand, CFlo is helping glass manufacturers and processors improve their products, reduce costs and achieve their sustainability goals. We are excited to showcase our technology at the 2nd Global Glass Show and look forward to helping more glass manufacturers unlock the full potential of their silica sand resources.

Visit us at the Global Glass Show to learn more about how CFlo can add value to your glass manufacturing process.

Dates: 11-12 September 2024

Booth No. A133

Venue: Movenpick Grand Al Bustan Dubai

For more information please visit us : https://cfloworld.com/news-events/news/2024/sep/discover-cflos-innovative-silica-sand-tech-at-dubais-global-glass-show/

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Company Name : CFlo World

Address : Ecospace Business Park Block 4A/Floor 6, Action Area II New Town, Rajarhat Kolkata 700 160, India

Official Email Address: [email protected]

Phone: +91 33 3029 3800                                                                                                   

Fax: +91 33 3029 3802

Iron Ore processing

02 August 2024

The blatant misuse and indiscriminate mining of river sand has led to some drastic environmental impacts which we have seen over the last few years with embankment erosion and flooding of cities like it happened in New Delhi in 2023.

To protect the interest of our next generation in the time to come we need to look at alternative viable sources for construction grade sand.

Indian cement industry is second largest in the world with installed cement capacity of 600 million tons and production of 391 million tons of cement in 2022-23. Looking at these numbers with the production capacity of 391 million tons (PIB Feb 10, 2024), with the sand requirement being three times of this number which is close to 1.17 billion tons of sand, and this is just the requirement of the construction and infrastructure sector. Where is this going to come from!

To extract 1 ton of Lignite 7 tons of OB needs to be removed so the magnitude of the stockpiles available is huge. As per Ministry of Coal published figures 2468.61 million m3 of OB removal was made in the year 2022-2023 alone. This overburden has a tremendous potential to be converted into construction grade sand meeting the BIS Standard IS 383:2016.

Mining companies like NCL and NLC India have a substantial amount of overburden occupying a lot of land with growth of unwanted vegetation over a period. Over the long duration since the mines have been operational the overburden has been dumped at designated sites and now are running out of areas to stock the overburden. With the introduction of new technologies this so-called waste material can now be converted to a valuable product “Sand”. This conversion will help in supporting the growing demand of the infrastructure development and be an alternate to river sand mining which is extremely detrimental for the environment.

Northern Coal Fields and NLC India Limited have already given fruition to this by installing plants at their different sites with more such projects planned in the time to come. Similarly other CIL subsidiaries have also initiated the process and hopefully we would see a substantial shift into moving away from river sand to procuring sand from such sustainable sources.

CFlo as a part of their sustainable initiative have developed equipments that provide a solution to this. By processing the overburden through a crushing, screening, attrition and wet process MSand can be produced as per the BIS Standard IS 383:2016. The major highlights of this technology are maintaining coal and lignite and silt / clay as per the requirement of IS 383:2016

Zone Classification of Sand as per BIS IS 383:2016

BIS Standard as represented in Table 1 defines the quality of sand required for different applications in construction and this is done by maintaining the presence of correct sand grain size in each of the defined fractions as illustrated in the tables below. Normally Zone II sand is specified for concrete making in the construction industry. The level of <600 microns is a crucial factor and has to be maintained within the specified range as it effects the pumping of concrete. If due to inefficiency of the screening system in case of high moisture in feed, there is loss of -500+150-micron particle then the sand quality will not be acceptable to the users.600

BIS IS 383:2016 Sand Gradation

Table 1: Fine Aggregates

SL No

IS Sieve Designation

Percentage Passing

Grading Zone I

Grading Zone II

Grading Zone III

Grading Zone IV

1

10mm

100

100

100

100

2

4.75mm

90-100

90-100

90-100

95-100

3

2.36mm

60-95

75-100

85-100

95-100

4

1.18mm

30-70

55-90

75-100

90-100

5

600um

15-34

35-59

60-79

80-100

6

300um

5-20

8-30

12-40

15-50

7

150um

0-10

0-10

0-10

0-15

The below chart represents the before and after processing via the CFlo equipment which provides the correct mix of grain size in the final product.

Before

Sieve Size(micron)

Size(micron)

% Retained

%Passing

+4750 4750

0.00

100.00

-4750 +3350

3350

4.56

95.44

-3350 +2360

2360

9.92

85.51

-2360 +1180

1180

43.44

42.08

-1180 +600

600

11.36

30.72

-600 +300

300

10.41

20.31

-300 +150

150

7.15

13.16

-150 +75

75

3.17

10.00

Pan(-75)

0

10.00

0.00

Head

100.00

After

Sieve Size(micron)

Size(micron)

% Retained

% Passing

Zone II

+4750

4750

0.00

100.00

90-100

-4750 +3350

3350

0.00

100.00

-3350 +2360

2360

0.00

100.00

75-100

-2360 +1180

1180

39.02

60.98

55-90

-1180 + 600

600

20.40

40.58

35-59

-600 +300

300

18.70

21.88

8-30

-300 +150

150

12.84

9.03

0-10

-150 +75

75

5.69

3.35

Pan(-75)

0

3.35

0.00

Head

100.00

Picture of an OB to Sand plant

Financial Model (ROI)

One of the most important thoughts that come to mind is the financial viability of such a project. With the scarce supply of quality sand, converting mining overburden to sand provides an excellent opportunity for the investor for fast return on investment due to the skyrocketing prices (Rs 1000-Rs 1800 per ton in some parts of India) of washed and graded quality sand. Below is a brief glimpse of a typical financial model for a 140-150 TPH OB to sand processing plant considering a nominal price of Rs 500 per ton for sand ex works.

REVENUE:

Output Qty

INR/ton

INR

MSand as per IS 383:2016

504,000

500.00

25.20 cr

COST:

Feed Qty

INR/ton

INR

Raw Material (Mining Cost/Ton)

720,000

120.00

8.64 cr

Plant Operating cost (Material Handling, Utilities, R&M, Labour)

720,000

125.00

9.00 cr

TOTAL COST

17.64 cr

EBITDA Margin

7.56 cr

EBITDA over life of the Asset

113.40 cr

Mining overburden to sand can be a game changer in the infrastructure landscape and an extremely viable solution for coal companies to progress their sustainable initiatives and support in the movement of reduction of river sand mining. With legacy stocks of billions of tons of overburden this could be the answer we are all looking for.

Associate Director for Sustainable Initiative Mr. Mayank Arora states "Transforming coal mining overburden into sand is an innovative approach to waste management, turning a byproduct into a valuable resource for construction and other industries and providing the infrastructure sector with ethically sourced and manufactured product."

For more information please visit us : https://cfloworld.com/news-events/news/2024/aug/coal-mining-overburden-to-sand/ .

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Company Name : CFlo World

Address : Ecospace Business Park Block 4A/Floor 6, Action Area II New Town, Rajarhat Kolkata 700 160, India

Official Email Address: [email protected]

Phone: +91 33 3029 3800                                                                     

Fax: +91 33 3029 3802

Url : https://cfloworld.com/

05 July 2024

CFlo is proud to announce the launch of its latest innovation in mobile sand washing technology, the Combo Mega E5. Building upon the success of the flagship Combo platform, this new model represents a significant leap forward in capacity and efficiency, reinforcing CFlo’s position at the forefront of the material processing industry.

Biggest Capacity. 5 Products in One Compact Machine

The all-new Combo Mega E5 is designed to handle an impressive 200-350 tons per hour, making it the largest and most robust mobile sand washing system in the market. With the ability to produce three sizes of washed aggregates and two grades of sand in a single operation, it sets a new benchmark for efficiency and productivity. The Combo Mega E5’s one-load direct feed hopper system allows operators to feed the processing plant directly with ease, reducing operational steps and enhancing productivity.

Modular and Mobile Design

The Mega E5, built on the patented Combo platform, features a modular design that ensures rapid deployment and minimal plant footprint. Its mobile nature eliminates the need for bulky civil and structural work, enabling quick commissioning - often within a week of arrival at the project site. This mobility is particularly advantageous for companies with quarrying activities in multiple locations.

Advanced Water Recycling and Eco-Friendly Operation

The introduction of Combo Mega E5 reinforces CFlo’s commitment to sustainability and innovation. It recycles 95% of the water pumping it back into the process, which significantly reduces freshwater consumption compared to traditional systems. It is equipped with Zero Liquid Discharge that prevents discharge of slurry waste into the atmosphere and allows the collection of screened soil to produce cold-bonded bricks or use in other applications.This total eco-friendly approach, combined with a low power consumption of just 410 kW, makes it one of the most environmentally friendly sand washing systems available.

Intelligent Remote Monitoring

Equipped with the option of a Cloudlink intelligent remote monitoring platform, the Combo Mega E5 sand washing plant  allows real-time measurement of critical functions, saving equipment usage data for accurate diagnosis during service calls.This helps CFlo’s Sevaforce customer support team to broadcast user warnings for preventive maintenance, ensuring optimum plant performance with minimal downtime.

Versatile Application

The Combo Mega E5 is versatile, capable of washing a wide range of materials including mining overburdens, crushed aggregates, crushed rock fines, natural sand, sand and gravel, and scalpings, among other materials. This adaptability makes it ideal for various industries, including infrastructure development, road construction, and other civil engineering applications.

Expert Perspectives from our Global Leadership

Enda Ivanoff, Global Sales Director of CDE Asia Limited, highlights, “The Combo Mega E5 opens new opportunities for companies needing integrated mobile sand washing systems tailored to their project needs. This new generation of plants will allow operators to maximize quality without compromising the commercial value associated with washed sand and aggregate products. The unprecedented 7-in-1 function of our Combo range is transforming the concrete production business around the globe.”

Dr. Arabinda Bandyopadhyay, Chief Technologist of CDE Asia Ltd, adds, “CFlo’s Combo modular sand washing range are engineering marvels in the sand and aggregate processing industry. The technological brilliance of the Combo platform has proven its value in various applications, and our customers are integrating it with their new or existing crushing circuits for its exceptional ability to remove excessive fines from crushed rock material. The premium quality of washed aggregate and manufactured sand it provides significantly enhances their construction business.”

For more information please visit us : https://cfloworld.com/news-events/news/2024/jul/cflo-unveils-the-all-new-combo-mega-e5-the-largest-mobile-washing-system/  .

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Company Name : CFlo World

Address : Ecospace Business Park Block 4A/Floor 6, Action Area II New Town, Rajarhat Kolkata 700 160, India

Official Email Address: [email protected]

Phone: +91 33 3029 3800                                                                                                   

Fax: +91 33 3029 3802

Silica sand

06 May 2024

NLC India, with CFlo as their technology partner, has inaugurated OB (overburden) to Sand washing plant to produce M-sand (manufactured sand) for construction. This innovative project tackles environmental concerns and combats the growing scarcity of natural sand.

The plant, installed by CFlo and executed by SR Stone Crusher, aims to produce a significant 2.62 lakh cubic meters of M-sand annually. This processed sand, derived from leftover overburden (topsoil) during lignite mining, offers a sustainable alternative to natural river sand, minimizing environmental impact on river ecosystems.

The initiative aligns perfectly with the Ministry of Coal's push for sustainable practices and the "Waste to Wealth" concept. It promotes efficient utilization of natural resources while minimizing environmental impact. Notably, the plant commenced operations in January 2024, marking a significant step in the lignite mining industry.

Opencast mining generates overburden as waste during lignite extraction. This project leverages this "waste" material. Extensive research by NLC India and IIT Madras confirmed the suitability of overburden for conversion into M-sand meeting IS 383:2016 standards.

The project signifies the beginning of a larger green initiative. NLC India, under the Build Own Operate (BOO) model, plans to process M-sand from overburden at Lignite Mine-IA. The foundation stone for this plant was laid in December 2023 by NLCIL Chairman-cum-Managing Director Prasanna Kumar Motupalli.

Prasanna Kumar Motupalli, CMD, NLCIL, expressed optimism about the project's potential, emphasizing the awarded contract and future expansion plans. He stated, "This environment-friendly green initiative will be further expanded in the future."

Manish Bhartia, Promoter & Managing Director, CDE Asia Limited, highlighted their advanced overburden waste processing systems. He stated “These systems enable efficient sand recovery from waste while promoting sustainability. The Reurban 100 TPH plant boasts a 95% reduction in water usage through recycling and maintains a strict silt content limit for high-quality products. CFlo's systematic approach ensures efficient resource management, solidifying their leadership in this space.”

This forward-thinking collaboration between NLC India and CFlo demonstrates a commitment to sustainable development and responsible resource management, paving the way for a greener future in the construction sector.

For more Information please visit us : https://cfloworld.com/news-events/news/2024/may/cflo-partners-with-nlc-india-to-pioneer-green-initiative-producing-m-sand-from-overburden-for-sustainable-construction/ .

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Company Name : CFlo World

Address : Ecospace Business Park Block 4A/Floor 6, Action Area II New Town, Rajarhat Kolkata 700 160, India

Official Email Address: [email protected]

Phone: +91 33 3029 3800

Fax: +91 33 3029 3802

M Sand

27 April 2024

CFlo successfully participated in MiningWorld Russia 2024, the industry's leading trade show for mining and mineral extraction, which took place from April 23rd to 25th in Moscow. This renowned event provided a valuable platform to connect with key decision-makers in the Russian mining sector. As a turnkey service provider specializing in bespoke and modular sand processing, mineral beneficiation, and waste recycling projects, CFlo presented solutions that promote resource conservation and highlighted its commitment to sustainable mining practices.

The event was the largest in its history, attracting over 540 domestic and international companies showcasing cutting-edge mining equipment and technologies. CFlo representatives networked with Russian mining companies, mineral processors, and wholesalers seeking innovative solutions for their operations.

"MiningWorld Russia 2024 provided an excellent platform to connect with key decision-makers having some interesting opportunities for us in the Russian mining sector," said Mayank Arora, Associate Director at CDE Asia Limited. "We received significant interest in our sustainable mineral beneficiation solutions, and we were impressed by the level of innovation on display throughout the event. We look forward to building strong relationships within the Russian mining industry and contributing to its future success."

CFlo's participation in MiningWorld Russia 2024 demonstrates its commitment to providing sustainable and efficient mineral processing solutions for the benefit of the Russian mining industry. Read more information about our story please visit us : https://cfloworld.com/news-events/news/2024/apr/cflo-showcases-sustainable-mineral-beneficiation-solutions-at-miningworld-russia-2024/ .

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Company Name : CFlo World

Address: 119285, Moscow, Puyrieva Street, Building 94.

Phone No: +7 9104023313

Url : https://www.cfloworld.ru/