#iron ore processing plants

Iron Ore processing

11 November, 2023

CFlo recently participated in the 10th International Mining, Equipment & Minerals Exhibition (IME) held at Eco Park in Rajarhat, Kolkata from 6th to 9th November 2023. IME is an ideal platform to display and launch machinery, products, new initiatives, and technologies, as well as to establish strong business alliances and develop and renew regional and international business contacts. This event was a remarkable milestone for CFlo, providing a platform to highlight their patented modular mineral beneficiation technology that can add significant value to mining operations.

The company's advanced mineral beneficiation technology has been designed with the aim of optimizing efficiency, reducing project timelines, and minimizing environmental impact. These solutions cater to a wide range of applications and are particularly valuable for extracting value from low-grade ores. CFlo's participation in IME underscored the company's dedication to pushing the boundaries of what is possible in the mining industry. Their innovative solutions not only increase resource efficiency but also contribute to sustainable mining practices, aligning with global efforts to reduce the environmental footprint of mining operations.

The advanced mineral beneficiation technology reduces contaminants from ore/mineral surface which in turn reduces coal consumption, increases the campaign life of the kiln, reduces raw material costs, and delivers significant efficiencies to overall plant operations. Moreover, it can adapt to the varying nature of the feed material and improve output quality by considerably increasing the Fe value.

Prasun Kr. Dutta, Sales Head, Mineral Processing, CFlo, said, “IME 2023 was a great opportunity to interact and exchange knowledge with some of the biggest mining as well as iron and steel manufacturers. Our patented wet screening technology attracted many visitors who showed interest in exploring our solutions. The production of steel and the country's steel exports are projected to increase significantly and we are excited to offer our technology solutions to augment this leap."

We are grateful to the organizers for offering us a wonderful platform to interact with key business prospects and partners and the opportunity to showcase our latest mineral processing solutions. We hope our participation has added value to the collective vision of building a smarter, sustainable future for our country. IME 2023 was a pivotal event for industry players, and CFlo's presence was a highlight, showcasing the future of mineral beneficiation.

For  more information please visit us : https://cfloworld.com/cflo-showcases-mineral-beneficiation-solutions-ime-2023.html .

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Company Name : CFlo World

Address : Ecospace Business Park Block 4A/Floor 6, Action Area II New Town, Rajarhat Kolkata 700 160, India

Official Email Address: [email protected]

Phone: +91 33 3029 3800                                                                                                   

Fax: +91 33 3029 3802

CDE Asia partners with Jai Balaji Jyoti Steels, a leading private-sector steel manufacturer in Eastern India, to revolutionize iron ore beneficiation in the region.

Jai Balaji Jyoti Steels Limited, a unit of Jai Balaji Group, a trusted name in the steel industry recently installed CDE Asia’s Oremax Multi featuring the Prograde Double-deck rinsing screen with three discharge outlets at Raurkela, Odisha. The plant commissioned in 2021 has a feed capacity of 100 TPH and is designed to increase the grade of iron ore by removing unwanted impurities from raw materials, such as silica, thereby improving the quality of the final product. The inclusion of the Xtrill® lined modular Hydrocyclone for Turbo Dual Wash, along with the Attrition Wash Box (AWB), can significantly enhance the washing quality of the product. The plant operates fully automatically and produces three grades of high-quality products (Fe grade 60+) that are suitable for direct use in the steel industry.

The plant is equipped with a PLC-based automatic system that ensures seamless operations, high productivity, and uninterrupted performance. Its eco-friendly design includes Zero Liquid Discharge technology, which enables the recycling of up to 95% of water.

Prior to implementing CDE Asia’s Iron Ore beneficiation plant, the client had acquired raw materials (58 to 60-grade iron ore) at a high expense from a variety of mines in the Barbil region to replenish raw material stock. The absence of an in-house iron ore beneficiation plant posed a significant challenge in procuring raw materials from the market, leading to inconsistency in the quality of materials and frequent price fluctuations based on their availability. To address this issue, the client decided to invest in their own ore washing plant and awarded the contract for the entire iron ore washing plant to CDE Asia after conducting a comprehensive testing process.

The cutting-edge washing technology by CDE Asia is effectively eliminating all ultra-fines and generating a clean output, which is leading to a longer campaign life in the furnace for the customer. Furthermore, this is decreasing coal consumption during steel production, which positively impacts the economic feasibility of steel-making.

The 100 TPH Oremax Multi in Odisha produces high-quality calibrated lump ore by removing impurities from low-grade ores. The collaboration between Jai Balaji Jyoti Steels and CDE Asia enabled the former to achieve their sustainable mining goals while simultaneously increasing their productivity and profitability.

Mr. Joseph K Thomas, Project In-charge, Jai Balaji Jyoti Steels, says “the decision to choose the CDE Asia system was based on several factors. Firstly, it operates smoothly with minimal dust and noise pollution, ensuring a safe working environment. Secondly, its compact design requires minimal supervision, reducing risks and maximizing resource efficiency. Thirdly, it produces a superior quality product used in DRI. Lastly, after seeing the successful operation of the plant, we are confident with our decision and would definitely recommend this system to others. We are thoroughly impressed with CDE Asia for the successful commissioning of this project and would like to continue working with them in the future as well”.

CDE Asia and Jai Balaji Jyoti Steels champion sustainable steel production through their ground-breaking iron ore beneficiation technology.

For more information please visit us : https://cdeasia.com/news/2023/june/jai-balaji-jyoti-steels-implements-cde-asias-advanced-mineral-beneficiation-plant-for-elevating-iron-ore-processing .

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Company Name: CDE Asia Limited

Address: Ecospace Business Park Block 4A/Floor 6, Action Area II New Town Rajarhat Kolkata 700 160 India

Phone: +91 33 3029 3800

Fax: +91 33 3029 3802

Url: https://cdeasia.com/                              

24 June 2022

CDE Asia was recently invited to the Annual General Body Meeting of the Mining Engineers’ Association of India (MEAI), BH Chapter on 17th June 2022 at Hotel Malligi, Hosapete. Sri K. Madhusudana, President, MEAI was the Chief Guest at the event.

Mining Engineers’ Association of India (MEAI) proudly represents all professionals serving the minerals and mining industry in India. Having 6,000 members spread in 26 regional chapters across the country, the organization advances the mining community through information exchange, knowledge sharing, and professional development.

Dr. Arabinda Bandyopadhyay, Chief Technologist, CDE Asia presented a paper titled, “Wet Processing of Iron Ore for Sustainable Steel Industries" explaining the concept of “washing” iron ore for greater recovery and higher Fe value. Citing several case studies, Dr. Bandopadhyay demonstrated how the cutting-edge beneficiation process is improving ROI through the supply of washed iron ore, free from contaminants. The presentation was followed by some interesting questions during the Q&A session.

Commenting on the participation, Dr. Bandyopadhyay said, “Washing Iron Ore can bring enormous efficiencies to the Iron and Steel industry and its heartening to see such active participation from an erudite audience. I applaud MEAI for providing a platform for informed debates and deliberations for the holistic improvement of the sector.”

CDE Asia is a global leader in wet processing technology and is constantly innovating to develop new technology addressing the pain points of the mining and metals sector.

For more information about this content please visit us: https://cdeasia.com/news/2022/june/cde-asia-sponsors-the-annual-general-body-meeting-of-meai-hosapete-chapter

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Company Name: CDE Asia                                                           

Address: Ecospace Business Park Block 4A/Floor 6, Action Area II New Town Rajarhat Kolkata 700 160 India

Phone: +91 33 3029 3800

Fax: +91 33 3029 3802

Url: https://cdeasia.com/

Our advanced wet screening technology, empowered Jai Balaji Industries Ltd. to process their lower grade iron ores & achieve higher efficiencies to their ore processing operations. Oremax is the world’s leading mineral processing technology that minimizes the wastage of water and maximizes the quality & value of minerals to meet the desired expectations of the customer.

25 November 2021

Pacific Industries installed a CDE Asia processing plant with NanoWash at Jabalpur, Madhya Pradesh, to get better recovery from their iron ore which was failing to meet the modern gradation standards for steel and iron making industries.

Pacific Industries was facing the fundamental challenge for any iron ore supplier – low recovery from contaminated iron ore fines and consequently low ROI. Their fines showed high amounts of liberated silica which brought down the Fe gradation, and as a result, did not find buyers in the steelmaking industry.

Switching from their old processing equipment comprising Drum Scrubber, Screw Classifier, etc., to a CDE Asia iron ore processing plant with NanoWash technology proved a game-changer.

Today, the 285 TPH CDE plant is helping Pacific recover material up to 25 microns, giving rise to a whole new product category that was previously completely washed away. It is also helping separate and create 3 distinct products with significantly higher Fe grade by recovering up to 50% of ore material – a stark improvement as compared to the old washing system where the separation only happened at 150 microns, leading to loss of precious ore.

The plant in Jabalpur is now selling washed and processed ore of >5mm to the DRI end users, 0.045 - 5mm, and 0.025-0.045mm to pellet plant end-users in Chhattisgarh and Odisha.

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Company Name: CDE Asia

Address: Ecospace Business Park Block 4A/Floor 6, Action Area II New Town Rajarhat Kolkata 700 160 India

Phone: +91 33 3029 3800

Fax: +91 33 3029 3802

Url: https://cdeasia.com/                              

CDE ASIA iron ore processing plants are proven to successfully deal with silica and alumina contamination in the iron ore, resulting in an increase in the Fe value of the iron ore thereby increasing the efficiency of the steel production process.

Silica requires very high temperatures in the kiln therefore increasing energy costs when it is present in the feed to the kilns. Both alumina and silica build up in the kilns as a coating, reducing the efficiency of the kilns over time.