TCG Industries

One of the world’s natural resources that can be recycled and used for different applications is steel.  From the iron ore that is mined from the ground, steel is formed by smelting the ore in blast furnaces to remove the impurities present. Carbon is then added to the smelted iron ore to form steel.  

There are different types of steel that are used for different applications. Among these types are carbon steels, which are said to account for an estimate of 90% of total steel production.  Alloy steels, on the other hand, are used in applications such as auto parts, pipelines, transformers, electric motors, and power generators; while, stainless steels are used food processing equipment, cutting tools, kitchen utensils and piping.  Tool steels are another type of steel that are used for making cutting and drilling equipment.

Different sectors require the use of steel and thus need steel suppliers for different applications in construction, transport, energy, packaging, appliance and industry. Majority of steel however, are used in the construction industry.   The versatility of steel allows it to be used in different construction applications from low to high rise buildings, security fencing, residential homes, sports stadiums, office and commercial buildings among others.  It is also used to reinforce concrete especially in the construction of houses and buildings.

Galvanised cable drums refer to the round shaped object that serves s a spool for carrying different kinds of wires. They are primarily used for transporting electric cables and other wire products to several areas or locations. When transferring these cable drums, a support system is highly recommended. Several cable drum frames and stands act as support and are widely available depending on the size of the drum that it will carry. Some frame models can carry small drums to up to 100 kilograms while other models are large enough to support ton-sized drums.

The cable drum frames are usually made from durable materials that are galvanized finish to withstand the roughest environments. For some models, large pneumatic wheels are added to the design for easy manoeuvring on rough surfaces. The drum frames and stands may be customized depending on the requirement of the user. Optional parts and extras cal also be added for better functioning of the frames and stands. One of the add-ons include the sleeves which are responsible for increasing the size of the shaft to the inside diameter of the drum. 

When dealing with cables and wires, you could end up with one major tangled mess. Fortunately, there are cable drum frames that help you store and organize these cables – whether they be wires for telecommunication, power and other industries.

Traditionally, cable drums were made from wooden materials. But as the industry has expanded, manufacturers have decided to use plastic and the more durable steel which is sturdier and lasts longer. This makes the steel drums the perfect choice for all kinds of wire materials, whether light or heavy.

To hold these steel drums and to make sure that all the cables are organized and stored well, the industry has discovered the usefulness of cable drum frames. More often than not, these frames are custom-made to make sure that the specific drum you own would fit and function well with the frame.

It serves as a reel so you can pull and roll the cables easily and it also lifts them from the ground, so it is kept away from the puddles and dirt of your site. It is mostly made from galvanized steel and is designed and fabricated to withstand the weight that it is destined to carry, bearing in mind all the stress it is bound to be subjected to, with the lifting and moving that it is meant to undergo.

Why Use Galvanised Steel

One of the most highly-used materials in the world of construction is galvanised steel and it is not up there for no reason. If you are planning your next project, here are some reasons you should consider using it:

·         You won’t need to shell out too much upfront. Compared to other types of treated steel, galvanised steel costs lower.

·         There is not much need for maintenance. Since this material requires less maintaining and lasts longer, this means more savings for you.

·         Galvanised steel is reliable. It is built strong so that it can withstand and reinforce key structures. The coated steel results to a material that is thick enough to bear a great deal of stress and exposure.

·         Most builders utilize it for its durability. It lasts long. In harsh environments, it can be used for about 20 to 25 years. On the other hand, in areas where there is not a lot of exposure to extreme weather and unwanted chemicals, galvanised steel roofing can last double the prior length.

·         It is convenient. As a construction material, it does not need extra preparation such as extra coatings or preparation of surfaces. Once the material is bought, it can be delivered and used right away. In addition, when making an inspection, galvanised steel makes it simple. One look and you will be able to see if the material has been coated properly or not. There are also simple tests that can be done to check the thickness for thorough inspections.

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Folowing are guidelines in cleaning and maintaining steel products that are hot dip galvanized.

1) Prevent galvanized steel products from being exposed to place with below six and over twelve pH. Galvanized coating is more susceptible to corrosion when the surrounding’s pH is not within 6-12 range.

2) Keep your galvanized steel products away from not similar metals such as copper and brass, particularly in corrosive areas. If unalike metals have to be used together make sure to have insulator between galvanized product and unalike metal.

3) Avoid constant abrade cleaning of galvanized products. Additionally, be sure not to rinse galvanized steel products altogether. Galvanizing usually keeps steel from corrosion by the development of patina, a covering of insoluble zinc corrosion product on the surface of galvanized steel. Patina develops as it is exposed in the open air. If galvanized products are abrasively cleanse the galvanized article and the protective patina will have to develop protective covering again, consuming more zinc. Consumption of more zinc due to abrasive cleaning will decrease the life of galvanized steel.

4) clean with portable water the galvanized products that are positioned in highly corrosive setting. The cleaning should be on a regular basis and should be done under sheltered location.

5) Wash the galvanizing with water-based emulsifier, cleaners that are alkaline-based with 12pH or under. Then with pure water wash the area properly and wipe it with soft cloth.

Steel is defined as a mixture of iron and carbon with a minimal proportion of other elements like tungsten, nickel, cobalt, chromium, and aluminum.  It is pliable solid and perhaps the most solid material next to plastic and iron. Steel is not very durable like iron but it definitely more resistant and does not corrode easily. The most common variety is high carbon steel made up of carbon and iron. Excess carbon makes it malleable compared to other varieties. It is used for tools like scissors, axes and swords. Mild steel is like the first variety but contains less carbon content. It is used in frames of motor vehicles, boxes, cartons, and roof sheets. Mild steel is also used to make bars for railroads. On the other hand, medium carbon steel has the right carbon content and ideal for springs and frameworks. Stainless steel is very common and highly-resistant. It consists of 11 percent chromium and small element of nickel. It has been proven to be the most resistant type of steel particularly against rust, scratches and other external damages. Stainless steel is a common component in kitchen utensils, watches, cutlery, and hospital surgical tools. High speed steel is made up of cobalt, tungsten and chromium. It is very resilient and possesses the capacity to cut other metals. It is generally used for power tools such as drills and saws. The solidity of this variety depends on metals employed in the production of the alloy. Nickel chromium steel is a special variety because it is resistant to shock and therefore used mainly for armor plates.

Steel is considered the most prevalent and recycled metal in the entire world. There are stainless steel products, high-temperature steel, flat carbon and alloys. The metal is a mix of durability and cost-efficient production. Steel is used for transportation, construction, packaging, energy, and appliances.  This material is very common in the construction sector. The advancement of effective steel production processes towards the latter part of the 20th century led to the development of high-rise towers and modern railways all over the world. Steel is present in residential units, buildings, corporate offices, sports coliseums, ports, security fences, viaducts, tunnels, and bridge decks. Engineering steel products are composed of bent steel designed for flexibility, ductility, power, and anti-corrosion. These are utilized in the transport, manufacturing and general engineering industries. In fact, steel makes up more than half of the total weight of a standard motor vehicle. Likewise, modern high-strength steel is also used in automobiles. These are lightweight materials which entail less energy and reduce emissions from carbon dioxide. The so-called cold-reduced steel sheet is used in fabricating vehicle bodies. Majority of cans containing food and beverages are fabricated from steel sheets and protected by very thin tin coating. Even bath tubs are manufactured from regular carbon steel sheets which have been pressed into its current form. Household furniture also contains tube-shaped steel scaffolds that contain spring coils made of steel wire. Engineering steel is present in engine and transmission components as well as cooling, ventilation, air conditioning and heating systems for buildings.

Steel is a formidable alloy that has numerous uses. Rectangular or circular steel rafters are used for primarily support because of stability. Foundations of viaducts are fabricated from steel coating or concrete strengthened by this type of alloy. Bridges can be suspended using ropes made of steel. These are very sturdy and thick cables made of thousands of steel wires twisted together for maximum strength. The walls and railings of flyovers and bridges are also made of steel pipes welded together. All contemporary structures have steel components. The durability of this material allows sizeable areas to be covered without having to construct interfering pillars. Concrete used in modern edifices must be reinforced with steel rods for permanence. However, the material is not only meant to provide strength. Stainless or pre-painted steel can also add a look of elegance for roofs and wall shields. Steel sheets are utilized for elevated floors and artificial ceilings especially forward-looking office buildings. These can also be used to provide multipurpose partitions. Steel is not only for construction of buildings. The bodies of oil tankers and passenger ferries are constructed with special steel plates. Ship such as hydraulic and electrical systems also have steel parts. Even the anchor chains are made of steel bars. Oil rigs are manufactured from steel plates and cylinders. The steels used have to be able to withstand the stresses and hostile conditions of the North Sea. Household appliances depend on steel for toughness. For instance, the drums of washing machines or interiors of automatic dishwashers are made of stainless steel.

Cable drums are used to carry electric and fiber optic cables. These containers are fabricated from different materials such as steel, hard plastic and plywood. Frames are necessary to secure these drums during transport and storage. Incorrect handling can cause damages to the cylinders and wires. Thus, make sure that you get the appropriate frames for these containers. There are guidelines from manufacturers about transport and storage requirements as well as proper temperature range. See to it that you understand all these conditions. Look for cable drum frames that can provide steady support for these heavy cylinders. Check the drums carefully prior to moving these spools in to storage areas. Watch out for nails or pointed objects that may have moved from the interiors of the flange. Take these away before rolling the cable drum. There are drums that can be stores outdoors and those that should be kept inside warehouses. You can also safeguard the cables with protections packages like durable cardboard or wooden frames that provide sufficient insulation against the heat. Cables must not be exposed to direct sunlight. Stuck the cable drums in shaded areas or cover the cylinder with dark and durable foil. Fasten the cable drums on both ends so there is no tendency for the drums to get loose during transport and storage. Seal the edges with caps to protect the drums from water or moisture. Drums must be erect so there is no danger that it will roll down during storage. Make use of resilient scaffolds so these will remain secure at all times.

Heavy cable drums should be stacked up well so the cylinders will not roll down from the scaffolds and lead to accidents. Customized frames are designed to ensure that the heavy drums stay in place. Expert fitters use galvanized structures for more stability. Aside from acquiring sturdy frameworks, it is important to store the drums and cables properly so that the materials will not be damaged. Label the drums properly so you will not find it hard to identify the cable. Likewise, there must be guidelines in handling and moving these cylinders. Drums should be loaded on solid frames and wrapped with protective covering while in storage. Cable drums should always be upright and rest on level ground. Avoid storing these spools on wet areas or place the frames near open fire. Remember to use sturdy braces for all types of drums to ensure safe handling. These containers must be hoisted and arranged using forklifts and not axles or cranes. Coils can be released using an access ramp if lifting equipment is not available. Use heavy-duty ropes to so that drums will be fastened properly. Stoppers can also be utilized to prevent the container from rolling down the support mechanism. There are many distributors of handling equipment for cable drums. These include drum frame stands, lifting sets, hydraulic jacks, ramps and drum trolley. Be sure that you get in touch only with reputable suppliers. This will guarantee that your workers and cable drums are protected from unnecessary mishaps all the time.