#vci packaging

VCI (Volatile Corrosion Inhibitor) BagsVCI Bags by Modwrap are the perfect way to keep your electronics safe from moisture and other corrosive agents. A VCI works by building up an effective concentration of vapors in an enclosed space. The bags are made of a special material impregnated with a volatile corrosion inhibitor. This substance prevents corrosion by forming a barrier between the…

VCI (Volatile Corrosion Inhibitor) Bags VCI Bags by Modwrap are the perfect way to keep your electronics safe from moisture and other corrosive agents.

A VCI works by building up an effective concentration of vapors in an enclosed space. The bags are made of a special material impregnated with a volatile corrosion inhibitor.

This substance prevents corrosion by forming a barrier between the metal and the atmosphere. The bags are available in various sizes to fit your needs.

In the automotive industry, where precision and reliability are paramount, protecting metal parts from corrosion is crucial. Modwrap's VCI (Volatile Corrosion Inhibitor) Films offer a cutting-edge solution for safeguarding automotive components during storage and transportation.

Our VCI Films are designed to create a protective shield around metal parts, preventing moisture and corrosive agents from causing damage. This ensures that your automotive parts remain in pristine condition, ready for immediate use when needed.

One of the key features of our VCI Films is their ability to keep metal parts clean and corrosion-free. This is essential in the automotive industry, where even the slightest hint of corrosion can lead to performance issues and safety concerns.

Our VCI Films are not only for the automotive industry but also the electronic industry and metal parts' anti-rust packaging. They provide a reliable and cost-effective solution for protecting a wide range of metal components, ensuring that they reach their destination in perfect condition. Moreover, our VCI Films are environmentally friendly and safe to use, making them an ideal choice for automotive manufacturers looking to uphold the highest standards of quality and sustainability.

Protecting your valuable equipment from the damaging effects of rust and corrosion is crucial to maintain operational efficiency and extend the lifespan of your assets. At Safepack, we understand the importance of corrosion prevention, which is why we offer a comprehensive range of high-performance Anti Rust VCI Liquids designed to meet your specific needs. Let's take a closer look at each of our VCI Liquids and discover their exceptional qualities and benefits.

VCI Additives:

Our meticulously formulated VCI Additives provide an extra layer of protection to your existing fluids. By incorporating our VCI Additives into your coolants, hydraulic fluids, or cutting oils, you can enhance their corrosion resistance and prevent rust from developing. The powerful VCI technology in our additives actively inhibits the electrochemical reactions that cause corrosion, ensuring that your equipment remains in optimal condition for extended periods. With our VCI Additives, you can effectively safeguard critical components and prevent costly downtime caused by corrosion-related failures.

VCI Spray:

Our VCI Spray offers convenience and effectiveness as a popular choice for corrosion protection. The easy-to-use aerosol spray enables precise and uniform application of VCI protection onto metal surfaces. Simply spray the VCI solution onto your equipment, and it forms an invisible, long-lasting protective barrier that repels moisture and corrosive agents. Whether you need to protect machinery, tools, or metal parts during storage or transportation, our VCI Spray ensures reliable and efficient corrosion prevention, even in harsh environments.

VCI Rust Preventive Oil:

When it comes to long-term defense against rust and corrosion, our VCI Rust Preventive Oil is the perfect solution. Infused with advanced VCI technology, this specialized oil provides superior protection for your equipment during storage and transit. The VCI Rust Preventive Oil creates a thin, uniform film on metal surfaces, effectively sealing out moisture and contaminants. It penetrates deep into crevices, displacing existing moisture and preventing further corrosion. With its ability to withstand extreme temperature variations, our VCI Rust Preventive Oil is suitable for a wide range of applications, including machinery, automotive components, and metal structures.

VCI Jelly:

In situations where traditional protection methods may not suffice, our VCI Jelly offers a reliable solution. With its unique gel-like consistency, VCI Jelly adheres to metal surfaces, providing a long-lasting protective barrier against corrosion. It excels in safeguarding challenging and hard-to-reach areas such as electrical enclosures, pipelines, and exposed metal surfaces. The controlled release of corrosion inhibitors from the VCI Jelly forms a protective shield that neutralizes corrosive elements and inhibits rust formation. Its versatility and ease of application make it an excellent choice for diverse industrial applications.

All our VCI Liquids share several common advantages. They are non-toxic, environmentally friendly, and safe to use on a wide variety of metals, including steel, aluminum, copper, and more. The VCI protection provided by our liquids eliminates the need for removal or cleaning before equipment operation, saving you time and effort.

At Safepack, we take pride in delivering products of the highest quality. Our VCI Liquids undergo rigorous testing and quality control to ensure their effectiveness and reliability. We understand the critical nature of your assets and the importance of preserving them, which is why we are committed to providing corrosion prevention solutions you can trust.

Safepack rust inhibitors are a type of corrosion protection product that are used to protect metal surfaces from rust and corrosion. These inhibitors work by creating a barrier layer on the metal surface that prevents oxygen and moisture molecules from coming into contact with the metal.

Corrosion is a natural process that occurs when metal is exposed to the elements, such as air and water. Over time, the metal will begin to degrade and deteriorate, eventually leading to structural weakening and failure. To protect metal surfaces from corrosion, various types of rust inhibitors can be applied.

Safepack rust inhibitors are specially formulated to provide long-lasting protection for metal surfaces. They work by creating a protective layer that acts as a barrier between the metal and the environment, and helps resist the corrosion process.

Another advantage of Safepack rust inhibitors is that they are highly effective even in harsh environments such as marine or industrial settings. They can also withstand exposure to high temperatures and extreme weather conditions, making them ideal for use in a variety of industries.

In conclusion, Safepack rust inhibitors are a powerful tool for protecting metal surfaces from rust and corrosion. They provide a reliable barrier against oxygen and moisture and can be used on a wide variety of metal surfaces. They are easy to apply and work effectively in harsh environments. By using Safepack rust inhibitors, you can extend the life of your metal equipment and protect your investments.

Corrosion Corrosion is a constant, indiscriminate and costly enemy of metal parts, especially when packaged for storage and distribution. Traditional anti-corrosion methods are messy, costly and can be hazardous to personnel and the environment. Too often, they are ineffective as well.

Globally the losses every year due to corrosion is estimated to be unimaginable US$ 828 billion per annum. i.e. US$ 2.27 Billion per day. (NACE)

VCI (Volatile Corrosion Inhibitor)

A mixture of special chemicals that constantly vaporize and create gases which have anti – corrosion properties. These vapors form a very thin protective film layer around the metal surface and prevent the metal from the corrosion action.

SafePack VCI In Action VCI chemicals dissociate into anions and cations with moisture as an electrolyte. These anions and cations associate with anodic and cathodic reactive areas respectively on the metal surface forming a mono-ionic protective layer, making it inert for any further reaction such as oxidation/rusting. Any loss of ions is replenished through further condensation of vapor ensuring continuous protection.

SAFEPACK VCI’s are non-toxic, environment friendly and made to international standards.

GENERAL VCI FAQ 1) What is VCI? / What does VCI mean? VCI stands for Volatile Chemical Inhibitors (also known as VPI – Vapor Phase Inhibitor) These are high tech chemicals and are volatile in nature. They constantly vaporize & protect the metals from corrosion.

2) How many chemicals are used? Safepack VCI’s are a combination of up to 8 to 10 different high – tech chemicals depending on the application and atmospheric conditions under which metals are to be protected.

3) Are your VCI’s coated or impregnated? Safepack VCI’s are impregnated on its sophisticated state – of – the – art processing line.

4) What is impregnation? Impregnation is a process by which the VCI chemicals are deposited with high pressure on the paper. Unlike surface coated paper, impregnation ensures a uniform & homogenous absorption of the chemicals by the paper.

5) Are the VCI Chemicals toxic? No Safepack VCI’s are non toxic & environment friendly.

6) What happens if we inhale the chemicals? The chemicals used are non – toxic. However, as a precaution it is recommended to use them in a well ventilated area. (Refer MSDS)

7) What is the shelf life of VCI paper / VCI powder / VCI Tablet / VCI Oil / VCI PE Film? Under normal conditions of storage, shelf life of Safepack VCI product is up to 2 years.

8) What is the protection period from the date of packing? The protection period depends on internal & external atmospheric conditions under which the VCI product is to be used. The protection period is inversely proportional to the temperature & airflow.

9) Is airtight packing required? No, airtight packaging is not required. However, the package should not be left open to atmosphere & adequate secondary packing with polythene / HDPE sheet should be used wherever required.

10) What happens if the package is opened for inspection purpose? With Safepack VCI’s, the package can be opened for inspection purpose. Though there will be some loss, very small VCI Vapors, still there is enough load of VCI’s available for protection. Care should be taken to close the package immediately after inspection to ensure optimum protection.

11) How much is the loss of chemicals when package is opened? The loss of chemicals is inversely proportional to the Temp & Airflow (Please refer Point No: 12)

12) Will VCI’s increase our cost of packaging? No, when all direct & indirect costs with conventional packing are considered then on the contrary studies show that there is a 60% saving in costs by using Safepack VCI’s.

13) Which side of the paper to be used? The side on which VCI’s are coated should face the metal / component to be protected. For case of VCI coated side from non – coated side, Safepack VCI coated side has a greenish color shade.

14) Is VCI Powder similar to Silica gel? No, VCI Powder is a concentrated form of high tech VCI chemicals which vaporizes & forms a mono – molecular protective layer on the metal surface to be protected. Thereby it protects the metal from corrosion where as silica gel absorbs a certain amount of water vapor only & does not protect from corrosion.

15) What are the benefits of VCI? VCI’s offer a dry means of protection unlike conventional oils / greases / paints / varnishes etc which are messy. VCI’s save costs in material & labor. VCI packaging products or anti corrosion packaging are environmental friendly

16) When do we use VCI packaging material ? Whenever corrosion protection is needed for metals.

17) In what form is VCI paper / film available? VCI paper & film is available in the form of Rolls, Cutsheets, 2 Dimensional Pouches, 3 Dimensional bags & Tubing.

18) Is VCI paper HDW waterproof? Yes. The VCI Paper FEP x 90 HDW (SP- FE – 180 WF) has a layer of LDPE Film also which makes it waterproof.

19) How to test the corrosion performance of VCI products? Please refer the Safepack’s standard procedure for comparative corrosion performance test.

20) How to identify whether there are VCI chemicals in present in the product? (Any immediate test like litmus?) There is a Test available but it is very complex & expensive. Unfortunately, there is no quick test like litmus for detection of presence of VCI’s.

21) What is 1 cycle test? 1 cycle refers to the test of corrosion performance which involves 8 hrs of heating followed by 16 hrs of cooling. This time span of 24 hrs is called as 1 cycle.

22) Can VCI’s protect from water? If there occurs water flooding in a VCI package, then the VCI’s will get drowned / diluted in water and will be rendered in effective.

23) What is the maximum temperature at which VCI’s can still work? For optimum protection the temperature should not exceed 55 oC. Any further increase in temperature will result in faster loss of VCI’s and will reduce protection period.

24) How to determine what qty of VCI paper / film / powder / tablet / oil is required to design the package? As a thumb rule 1 sq. Mtr. of VCI Paper is required for protection of 2 sq. Mtr. of metal surface. 1 gm of VCI Powder / Tablet for protection of 1 cu. ft of void space.

Shrink Packaging is used to protect a variety of things, including food, beverages, books, bulk packaging, and other merchandise. shrink wrap can be used in a variety of other ways. Here are five uses for shrink wrap that you may not have considered.