This is one of those interesting dilemmas that pop up in the everyday life of a blacksmith.
The customer specified that the screw hole needed to be 3/8ā³ from the wall. Ā That one little detail completely throws off the whole design. Ā How? Ā Well, as the old saying goes, God is in the Details.
As you can see in the photo the 1/4ā³ vertical leg is, um, a 1/4ā³ thick, taking up two-thirds of that 3/8ā³ spacing we needed. Ā Since the head of the screw is 3/8ā³ in diameter, itās got to go somewhere, right? Ā That somewhere just happens to be either partially under the vertical element or deeper into the horizontal part -- which is contrary to the plans provided.
And if that wasnāt enough, because of the need for a fastener there, it means you canāt simply heat up a bar and then bend it into a prettyĀ āLā. Ā
To forge it into a 90Āŗ bend, youād have to either drill and countersink before making the bend or after youāve made it. Ā In the first instance, youād very likely collapse the hole and have no way to get tools in there to clean it up. Ā In the second instance, you leave yourself with no room to get tools in there to drill the hole and make a countersink.
Isnāt it amazing how one little design element can dictate so much about what you do and how you do it? Ā This is the part of blacksmithing that nobody outside of the Trades ever gets to see. Ā Folks wonder why stuff is expensive or takes so long to make, but these tiny little details really add up in a hurry. Ā Just emailing back and forth with the customer has taken up better than an hour of shop time. Ā Making these little test pieces asĀ āproof of conceptā added more time to the bill. Ā Both of those expenditures have to be accounted for, but paying attention to the plans and having a bit of experience saved both parties a ton of aggravation. Ā Thereās no worse feeling than running into an issue like this after youāre well into the project! Ā :O
Did I mention the shirts and hoodies are still available? Ā You know you want one! Ā :D
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