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Ultimate Guide to Composite Strapping: Secure Your Shipments

Traditional steel strapping has many benefits including high tensile strength, and the ability to meet challenges in many conditions and environments. If you're considering steel strapping, check out the advantages of steel as well as stainless steel strapping.

You’ve heard of “strapping”, but you’re not sure what’s involved. Basically, strapping means binding and bundling items together. Strapping is used in transport, manufacturing, construction, and farming—anywhere there’s the production and the need to ready items for storage and transport.

Materials used for strapping, as well as the tools and machines used to apply strapping, come in many different varieties.

Let’s look at strapping in more detail, starting with the materials used to create straps.

Safe and secure strapping: materials

In many industries, traditional materials like steel have been replaced by varieties of plastics and composite materials.

Steel strapping: traditional and widely used

Steel strapping is used in construction and other heavy industries; it’s sold by weight.

Although it’s been supplanted by newer materials over the past decades, steel strapping, with its high tensile strength, is still preferred for its reliability. It comes in many different widths and thicknesses in a variety of grades of steel, as well as in different finishes. Popular finishes for the steel include bluing, wax, and paint.

Plastic strapping materials, such as polypropylene and polyester, are often preferred to steel

When appropriate, companies prefer to use plastics such as polypropylene and polyester for strapping. Not only do plastics offer a lighter weight when compared to steel, but they also help to reduce costs. Sometimes the cost savings in plastics can be as high as 50% over using steel.

Plastics tend to offer safety benefits over steel too, both safety for products, as well as for operators. Plastics are softer and more malleable, so are less likely to damage goods. Steel, with its sharp edges, can be hazardous to operators when placed under tension. And unlike steel, plastics are corrosion-resistant; they’re less likely to rust and become damaged by chemicals.

Plastics also offer benefits in transportation. They offer better shock resistance than steel, and unlike steel strapping, they offer higher compression. This means that plastics can hold heavy loads—which are inclined to shift in transport—more safely and securely.

Currently, environmental sustainability is an ongoing concern.

So in many industries, there’s a preference for plastic strapping because plastics are virtually indestructible… Plastics don’t break down easily when added to landfills. In addition, if they’re incinerated, plastics give off toxic fumes. Recycling plastics is the only way to manage them safely, so there’s a huge and ongoing effort to recycle them.

Solutions have gradually been developed to reuse and recycle plastics, including plastic strapping. Today, many companies offer recycled plastic strapping.

In addition to the many varieties of materials used in manufacturing strapping, there’s a big variety of tools available to use straps safely and economically.

Strapping’s tools: manual, semi-automatic and automatic

Many companies use manual tools for low-volume strapping. Not only do these manual tools apply straps easily, they also tension the strap, making packages more secure. Manual tools are inexpensive and portable, but they are slower than strapping machines.

Battery-operated handheld strapping tools are both portable and are available as kits, with either steel or other form of strapping material. The benefit is that battery tools both tension and seal straps without requiring metal buckles.

Once product volumes increase in factories and warehouses, hand tools are insufficient. Companies require semi-automatic or fully automatic strapping machines.

These machines are more expensive and require installation, but they enhance productivity and profitability.

Strapping and banding are vital packaging considerations when you’re shipping goods to your customers. You want your goods to be packaged securely, so that they arrive at your customer’s door in the same condition they left.

Strapping’s Benefits: Secure Travel, Safe Arrival

The terms “strapping” and “banding” can be used interchangeably. They refer to securing goods, not only to combine them into single packages but also to stabilize them in their shipping containers.

There’s considerable choice in strapping materials.

Popular strapping materials: choose the best material for your needs

Materials used for strapping tapes vary according to use; whether you need heavy duty tapes, lightweight tapes, or something in between.

Consider secure steel strapping for heavy or hazardous loads, including concrete, metal, and bricks. Steel strap comes in various widths and is sold according to weight.

Commonly used on light to medium weight loads, popular polypropylene straps may not be suitable for hard outdoor materials like bricks—unless it’s specially treated.

Without special treatment, a polypropylene strap is affected by ultraviolet light and also loses tension after packaging. This can be dangerous.

Nylon and polyester plastic strap are used for lightweight loads, with polyester often preferred because it’s cheaper.

Once you’ve chosen your strapping materials, how will you apply them to your loads?

Strapping Tools Available: Handheld Or Machine

Strapping tools vary widely in size and application, from handheld tools to large automatic machines.

For small everyday and occasional loads, handheld strapping tools combine a tape dispenser with a facility which tensions, seals and cuts the tape. Handheld tools can be manual or automatic.

In high volume situations in which a machine is required, strapping machines can be either powered, or for manual use.

Fully automatic machines are also available with two options: either inline, for use on a production line, or freestanding.