#palletizing systems

Liquid filling equipment is used by a variety of industries all over the world. In a manufacturing industry, the most essential equipment apart from the manufacturing component is apparently the filling machine, or filler, for short, which is used for packaging the finished product. Depending on the nature of the product, many of these fillers are used to fill a bottle, a pouch, or another suitable container. There are different types of filling machines that are extensively used in various industries, but each one is determined by the nature and type of product that has to be filled, its performance in terms of speed, maintenance, compatibility with the existing machinery, and so on. Typically, conveyor systems are used for internal products transportation.

The finished products may be solid, semi-solid, liquid, paste, frozen food, viscous and highly viscous substances, sticky, and so on. Since there are so many varieties of products, the recommended filling machines must also be versatile, efficient, and reliable. Likewise, filling technologies for those products also vary with the nature of the product and hence can be categorised as rotary, continuous, automatic liquid filling machine, semi-auto liquid filling machine, fully auto, and so on to provide and fulfil the requirement of product variables, providing them with distinctive advantages.

By catching a glimpse of the types of filling machines, we can study them as dry fillers, which are designed to fill dry materials such as flour, sugar, cement, and various kinds of powders. For filling heavy products, vibratory fillers are used, which provide accuracy and speed. Liquids and less viscous oils are filled using the flow filling machines. The tablet filling machines are used to fill products that come in a number of pieces, for instance, candies, tablets, pills, and similar products. Another type of filling machine is the displacement pump filler, which efficiently fills containers of various sizes and shapes. This filler is used for gels, lotions, thin liquids, creams, sauces, shampoos, honey, and so on. This type of filling machine can also fill large drums. The vertical filling and sealing machines are those that carry out the filling of pouches and tetra-packs. These filled and packed products are stacked in warehouses with the help of palletizers or palletizing systems.

In general, the post-manufacturing procedure where the finished product is put into a proper container and kept ready to be sent to the go-down, store, sales counter, or prospective customer is called the packaging process. However, this post-manufacturing process isn’t as simple and easy as it sounds. Following the completion of the manufacturing process, the packaging process, which is indeed a complex procedure because it involves many methods and types that are dependent on the nature and physical state of the product, is decided, and the type of outer packaging, that is, whether it requires an outer box or not, is decided. In the life cycle of the packaging process, commencing from the first inception of the packaging, which apparently is the design, and going down to the moment it is opened by the consumer, every step should be considered crucial. While we talk about the separate stages that the packaging process goes through, each of those stages or phases encounters its own unique challenges. The separate stages are: initialization of manufacturing, fulfilment of the product production, individual packing and bulk packing for transportation, and finally reaching the fully ready products to their target users. Aside from that, there are a few critical points to consider during the initial filling process regarding the product and the packaging so that it arrives at its destination in good condition and ready for use.

The first step, the manufacturing of the product, will impact not only the manufacturing but also the overall price of the product and the timeline allotted for the completion of the manufacturing. Next, based on the physical state of the product, whether liquid, solid, powder, semisolid, and so on, the filling and assembling process takes place. Here again, if the product is in the liquid state, then suitable filling equipment, which may either be a fully automatic liquid filling machine or a semi-automatic liquid filling machine of the right variety, must be employed to carry out the filling process. Since there are a good number of filling machines that are available, which are manufactured by reputed companies like Feige Asia, they offer a wide variety of filling machines that are suitable for a range of products like liquids, solids, semisolids, pasties, and other physical states. Once the filling process is completed, the product will be placed in the outer cover or box, or bulk packaging, in which the individual pieces or packages are packed in known numbers in larger boxes, preferably cartoon boxes, and then sent to the go-down or stores for further transportation from there.

Packaging operations, on the whole, cannot be accomplished without proper equipment. These packaging devices include methods like heat sealing, stitching, and capsulation, so on. Choosing a packaging equipment or device includes a consideration of specialised capabilities, labour conditions, worker safety, maintainability, utility, trust ability, integration into the current or existing packaging line, capital cost, bottom space, power conditions, effectiveness, productivity, ergonomics, return on investment, etc. The constant exploration eventually led to the manufacture of the technology-based machine known as the filling machine. Whatever the product, it has to be properly and securely sealed, wrapped neatly and packed out for delivery. To carry out all this work, selecting the right machine depending on the types of products to be filled is invariably important.

Packaging is essential to shield the finished products. Done mainly through the use of packaging machinery, this activity plays a very vital f packaging machinery, this activity plays a very vital role, such as improving labour productivity, much faster than manual packaging, achieving consistent packaging, and carrying out specialised requirements, like vacuum packing, inflatable packing, skin packing, and pressure filling. Mechanized packaging reduces labour costs and improves working conditions for bulky products. In some cases where packaging involves dusty environments, like in the case of cement and allied products, it protects workers from health effects brought by dusty, toxic, and hazardous products. Machine packing also prevents environmental contamination to a great extent, reducing packaging costs and saving on storage costs in the case of products such as cotton, tobacco, silk, and linen, using the method of compression packaging. Likewise, in cases where liquids containing food and medicines are to be packed or filled into containers, a high level of product hygiene is required. Wherein hand contact has to be totally avoided, a filling machine that fills the exact volume of a specific product in the associated container has to be employed. These machines may be semi-automatic liquid filling machines or completely automatic machines. These liquid filling machines are used to fill thick and non-viscous liquids in different holders such as bottles, barrels, mugs, or cartons. These types of machines can be employed to fill food particulars similar to cooking oil, haze, gravies, and so on.

Once the packaging process is carried out, palletizing, which is the process of stacking large quantities of identical items onto a "pallet" for shipping, is carried out. Things are piled according to weight and in a particular pattern that supports stability and product reliability. While the ancient method of palletizing consisted of manually loading items onto pallets, palletizing systems or machines have made the process much faster and safer, especially in the case of heavy and very heavy materials. This kind of mechanised palletizing system or method enables the stacking of multiple items in a single pack, depending on its volume and weight. It not only provides better product protection; it also reduces shipping costs to a great extent.

Being a leading manufacturer of filling machines for liquid and pasty products in Singapore and an active member of the Haver & Boecker Group, Feige Filling GmbH holds a reputation as the world-wide leading manufacturer of filling machines of very high standards. Feige machines are known for their high speed and reliability in automatic packing machines.

Plates are moved above the pallet and lowered. A motor driven pusher pushes the first row of containers above the plate to its palletizing position. The plate withdraws by the size of one container row. The pusher returns to its initial position. The following rows are transferred as described.

Feige Filling Technology offers four main types of conveyor systems, namely carrying chain conveyor for pallets, pallet roller conveyor, drum roller conveyor, and container roller conveyor.

A conveyor system is defined as a fragment of machinery equipment that can be deployed to transport items from one specified mammal starting location to jarring ending location. These items are usually large in quantity or size which are not realizable to be transported easily as soon as human labour. Hence, a conveyor system enables many items to be transported easily, speedily and efficiently.

Feigeasia have a wide range of products is available that has particularly been designed to meet your requirements on gravimetric filling of containers from 1 kg to 3,000 kg. You can choose from a variety of semi-automatic and fully automatic filling machines. We can offer complete systems for fully automatic packaging processes through the combination of filling equipment with our conveyor and palletising system.

The use of a palletizing robot is an optimum solution for palletizing different container sizes, for changing pallet schemes, pallet sizes and container arrangements on the pallet (even in several layers). The robot is a flexible, forward-looking and extremely efficient solution (about 500 cycles per hour). The rigid 4-axes articulated robot will be mounted with its sturdy base on the floor.

Different palletizing tools will be mounted at the robot's wrist to meet the demands of just about any palletizing application. Required software will be configured as per dedicated application, factory tested and optimised. A Profibus DP will allow the communication of the robot's control with the machine PLC. The supply system for control and drive of the palletizing tool is designed for highest flexibility and a long service life.

It comprises control cables and compressed air hoses where the connections are incorporated in the wrist and the base of the robots. Pallets with three layers of empty drums are stored on a chain conveyor. The robot automatically depalletizes the drums and places them on the roller conveyor in front of the Feige drum filler. Slip sheets and bottom pallets are stacked for return to the drum supplier.