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In order to ensure protection from contamination and make the process safe, thereby resulting in the production of a high-quality product, a clean, sterile space is essential during the manufacturing process. In the event that this is not achieved, there may be a loss of time, money, and resources that might have been invested in the project. Hence, to overcome the losses and prevent the other unpleasant instances that may occur, a clean and sterile environment is created and made use of.

The construction of a sterile environment with all the advanced equipment is primarily done to avoid all the unwanted dust accumulation, moisture and vapours, bacteria and other microbes, biological hazards, and similar threats. In order to limit contamination, a regulated temperature, a low humidity level, fresh and purified airflow, filtration of airborne dust particles, and maintenance of proper pressure are also done. The dimensions of such sterile rooms vary with their usage and the sector in which they may be used and can be very large, very small, or medium-sized. Depending on the size, the equipment that has to be integrated with the premises shall be taken into consideration and employed because, in the semiconductor, biotech, and allied life sciences sectors, the design and equipment have to be meticulously chosen and implemented because of their highest degree of sensitivity to the surrounding environment while being manufactured. All the same, even in the other sectors, there are elements that are very sensitive to environmental contamination, so in accordance with their degree of sensitivity, the surrounding environment has to be planned and designed so that it becomes foolproof and fit for the required activities.

Laboratory equipment refers to the different tools and analytical devices used by students working in the laboratory and research scientists working in a laboratory. Generally, the equipment comprises supporting tools such as Bunsen burners, microscopes, test tubes, burettes, and pipettes. Apart from this, specialty equipment such as spectrophotometers and calorimeters are also categorised under laboratory equipment. Chemical laboratories mainly consist of laboratory glassware such as beakers or reagent bottles and analytical devices such as spectrophotometers and so on. Generally speaking, laboratory equipment is generally required to perform an experiment and get to know something, or take measurements and gather data for further processing. Sophisticated equipment is generally called scientific instruments, which is required to process the collected data. Certain experiments and tasks, like culturing and invention of medication for diseases, carrying out experiments related to them, and similar, require an absolutely clean, ergonomic, precise, and functional clean room, which eventually helps in increasing efficiency and workplace comfort along with maintaining a zero bacteria and virus environment.

The clean room and its allied equipment enable us to carry out the desired scientific work with even greater precision and cleanliness. Choosing the right clean room equipment is mostly based on the needs of the people who work in the clean room, the products that will be manufactured in the clean room, and the requirements set by the industry authorities. Finding the right clean room equipment is a matter of meticulous use of the available technical familiarity and in-depth scientific knowledge. Although there are organisations that offer customised solutions in line with the very specific needs, there are, of course, a lot of aspects that have to be considered while choosing clean room equipment. Clean room equipment includes air showers, laminar air flow work stations, fume hoods, clean room lighting equipment and allied fixtures, high efficiency particulate air filters, ionizing equipment, and wall enclosures that are supportive in constructing the clean rooms. With the availability of a wide array of clean room equipment, the products that are manufactured from the highest grade raw materials and minimise particulate contamination to their best must be properly selected and rightly chosen.

Airtech is a certified team of experts, specialising in the manufacturing and design of clean rooms for a highly reputed clientele. Airtech Systems has so far provided premium quality clean room services and second-to-none customer service to its esteemed clients. Airtech designs and builds clean rooms that are absolutely pollutant free, with consistent capability to filter dust, airborne microbes, aerosol particles, and chemical vapors. Clean rooms that are built by Airtech are practically made use of in almost every location where small particles that adversely affect the process must be removed. Airtech supplies clean rooms and equipment of various dimensions and complexity. Their supplied clean room equipment is used extensively in professions like semiconductor production, pharmaceuticals, biotech, medical and life sciences. They also find a significant place in the development of aerospace and allied industries, optics, military and energy too.

A well isolated, well contamination controlled, thoroughly cleansed space, wherein a zero or very low permissible percentage of airborne particulates is found, can be referred to as a typical clean room. A cleanroom is very much needed for scientific research, especially microbiology, and production for all nano-scale processes, such as semiconductor manufacturing. A cleanroom must be free from dust, airborne or vaporised particles, and harmful micro-organisms.  The requirement for a clean room area is a vital necessity for manufacturing units like semiconductors, batteries and similar sectors. Research centres like that of life sciences, microbiology laboratories, food research and forensic institutes and similar that are highly sensitive to environmental contamination need to be equipped with clean rooms of very high cleanliness. There are professional companies and establishments like Airtech Equipment Pte Ltd that construct clean rooms of specialised levels and customise them precisely to the requirements of the using organisations. The dimensions of a cleanroom can range from small to very large areas.

Small or medium-sized clean rooms can be constructed where a single user carries out experiments and other laboratory activities. Airtech Equipment Pte Ltd has the credit of constructing cleanrooms and supplying equipment to various organisations pertaining to the manufacturing and health care sectors of high repute. A medium-sized cleanroom can also be built according to the criteria and standards. Modular cleanrooms are meant to lower the cost of construction but without compromising on the technology and quality standards. They are also considered where they are supposed to be less susceptible to disastrous let-downs owing to their size and material of construction.

While biosafety can generally be referred to as those preventive and safety measures taken in order to avert any significant loss of biotic reliability, considering the ecology as well as human health, certain organisations like Airtech Equipment Pte Ltd specifically engage themselves in rendering services in the risk management, assessment, and enforcement process with regards to the biosafety of a particular area or a room. Preventive phases comprise of periodic reviews of the safety measures taken and enforced within the given settings, adhering to strict guidelines in order to safeguard the area and the people working in it from untoward incidents.

Airtech Equipment Pte Ltd is one of the leading operating room equipment suppliers and service providers too. Operating rooms constructed by Airtech Equipment Pte Ltd are expansive, well-lit, typically with overhead surgical lights, viewing screens and monitors. These operating rooms are equipped with special air handlers and are feature-controlled. Special care is taken to install consistent electricity backup systems and the operating rooms are supplied with oxygen, anaesthetics, a well-designed operating table, instruments, and relevant surgical equipment and supplies. Special cleansing areas meant to be used by surgeons and other staff who take part in the operating processes are also designed accordingly and are constructed in a convenient location within the operating room.

Apart from the main operating rooms, Airtech Equipment Pte Ltd emphasises and provides proper supplementary areas like washrooms and space for personnel to change. An operative room is not considered complete unless it has storage, an attached office room, lobbies and corridors, and other similar supportive amenities. Airtech Equipment Pte Ltd also works on larger operating room areas and facilities that constitute the otherwise referred to operating suite. Technologically innovative and contemporary hybrid operating rooms with integration of diagnostic devices and systems such as MRI and similar are also carried out by Airtech Equipment Pte Ltd to assist in neurological and cardiac procedures as well.

Manufacturing of products, whether it is a liquid, semisolid, powder, or paste, necessarily requires a device to fill the end product into the relevant containers or packets in order to make it easier to transport to the consumer and preserve it safely till it reaches the end user. A mechanised system of packaging must obviously be brought into the picture since the products that are manufactured are done in bulk quantities and manual packaging is out of the question and impossible. This mechanised system comprises a mechanical device which is capable of carrying out the required action and is technically called a filling machine or a packaging machine. Filling machines or packaging machines can consistently fill a large number of containers in a comparatively short period of time and without much manual labour involvement. While there are diverse technologies and a wide range of filling machines available, the filling machine that precisely matches your requirements can only improve the production, improve product sales, and contribute largely to the success of the business. Feige Asia has been providing various types of filing machines to a diverse set of industries like food and beverages, dairy, fresh produce, frozen foods, bakery and pastries, personal care and pharmaceuticals. Feige Asia has been supplying industry leaders with its world-class packaging and filing equipment to support the needs of high-end clients.

Different types of filling machines are considered owing to their utilities and their roles is filling of different kinds of products. Categorised as per their usages filling machines can be grouped as, liquid filling machines, (which further are bifurcated as, manual, semi-automatic, fully-automatic, incline, and piston filling machines), Powder filling machines, vibratory weigh filling machines, capsule filling machines and positive displacement pump filling machines. Liquid filling machines are commonly referred to as flow filling machines and find their usage in industries that manufacture liquid preparations. Feige Asia deals with a wide range of liquid filling machines, from simple manual liquid filling machines to sophisticated fully automatic liquid filling machines that are intended for dispensing the accurate volume of liquid-based products into containers such as glass and plastic bottles, cans, and so on to offer its clients. Feige Asia also offers a wide range of powder filling machines that employ light control technology with very high filling precision and almost a zero-drip process. Feige Asia’s powder filling machines are best suited for both free-flowing and non-free-flowing powders. The vibratory weighing filling machine is used in the measured dispersion of powdered products that are out of reach of the usual powder fillers. With an exceptionally outstanding capacity to consistently fill dry granular substances requiring precise weighing, Feige Asia vibratory weigh filling machines are a part of an extremely essential machinery in the chemical and pharmaceutical industries. Feige Asia capsule filling machines are those fillers which fill the products by virtue of their weight and specifically rely on filling by piece or number. Quite commonly used in the pharmaceutical sector, these machines fill-in pre-counted soft and hard gelatin capsules. This set aside, it is also extensively made use of in the health care and chemical engineering sectors as well.

Generally cleanrooms and Operating Room maintain particulate-free air through the use of either HEPA or ULPA filters employing laminar or turbulent air flow principles. Laminar air flow systems are typically employed across 80% of a cleanroom an operating room ceiling in order to enable constant air processing. Nonspecific velocity filters remain air in a cleanroom in constant motion. The rough air seeks to trap particles which can be in the air and drive them towards the lower end, where they enter filters and leave the cleanroom environment. Contamination control which is extremely stringent, has to be made sure that the air is free from microbial contamination especially in in pharmaceutical product manufacturing units, cleanrooms and operating rooms and hospital environments. Stints between air handlers and fan filter units in addition to air filters in clean rooms sometimes use ultraviolet light to disinfect the air. UV devices are often fitted into ceiling in order to irradiate air, microbial and fungal contaminants. UV light is usually used to clean surface contaminants in sterile environments like hospital operating rooms. Their use in other clean rooms may increase as equipment is available in a more economical aspect. Cleanrooms of varied kinds could be contaminated by a variety of sources.

In general sense fillers or filling machines are used in the packaging section of the manufacturing industry mainly where products have to be filled in either a bottle or a pouch, tin-cans or similar depending on the product. The type of filling machines to be used is usually determined by the type of product to be filled, speed requirements, quality and shelf life expectations, resources availability, technology feasibility and many other dependencies. The type of products that the filling machine can handle may range from solid, semi-solids, free flowing liquids, highly viscous products etc. these range of products suggests that filling machines must have a great flexibility and versatility for its utility.

Various filling technologies for filing liquid and dry products are available and they may be rotary or inline, intermittent or continuous motion, semi-automatic or fully automatic ones meant to cater the wide range of product variables and user requirements as well, whether it is a Bag Filling System or Can Filling Machine each machine offering advantages in its own way. In a manufacturing industry once the packaging process is finished and the packed materials have to be transported to the desired section, conveyor systems are made use of. This system is an arrangement of several interlinked mechanical equipment that move materials from one location to another. Very useful in applications involving the transport of heavy or bulky materials conveyor systems allow quick and efficient transport for a wide variety of materials, which make them very popular in the material handling and packaging industries. The Conveyor Systems also have other popular daily usages, and are usually found in supermarkets and airports, where they facilitate the delivery to customers. Conveyor systems of different kinds namely, chain conveyors, I-Beam, towline, power & free, and so on are available according to the various needs of different industries. Basically a pallet is a flat transport structure, which allows handling and storage efficiencies. It helps in supporting goods in a stable fashion while being transported through mechanical devices like forklift, a pallet jack or an erect crane. Shipping containers are often placed on a pallet and are secured with a suitable strapping to avert any dislodging of the materials placed on it.

Conveyor systems allow quick and efficient transport for a good variety of materials, which make them popular. Many classes of conveying systems are available and are used consistent with the various needs of different and specific needs. Conveyor systems are commonly utilized in various industries, including the Mining, automotive, agricultural, computer, electronic, food processing and aerospace. Although a variety of materials can be transported or conveyed, the most common include and pickup points. A conveyor system is usually the lifeline to a company's ability to effectively move its product in a timely way. Increasing the service lifetime of a conveyor system involves: choosing the right conveyor type, the proper system design and paying attention to regular maintenance practices.

 A Conveyor System that's designed properly will last a long time with proper maintenance. As far as progression of the conveyor system is concerned the conveyor system makers are catching quite a fair amount of exposure in the industries like automotive, pharmaceutical, packaging and so on. The movable conveyors are likewise growing presto in the construction sector. The most general types of conveyors that are in line are shaft comber conveyors, chain conveyors and conveyor belts mainly used at packaging units where generally product packing and monitoring are carried out. A conveyor belt is the carrying medium of a belt conveyor system which consists of two or more pulleys with a unrestricted circle of carrying medium usually the conveyor belt which rotates them. The powered pulley is called the drive pulley while the unpowered pulley is called the loafer pulley. Generally there are two main artificial classes of belt conveyors; Those in general material handling similar as those moving boxes along inside a plant and bulk material handling similar as those used to transport large volumes of coffers and agrarian accoutrements , similar as grain, swab, coal, ore, beach, overload and further.

Conveyors are durable and dependable factors used in automated distribution and warehousing, as well as manufacturing and product installations. In combination with computer controlled handling unit. The system allows large volumes to move through a process, allowing transportation with lesser storehouse space and with labour expenditure. Belt conveyors are the most generally used conveyors because they're the more adjustable and maintenance free. Usually products that are conveyed directly on the belt are both regular and irregular structured objects, large or small, light and heavy; all kinds of products can be transported in a hassle free method. Sometimes belt conveyors are also manufactured with twisted sections that use phased breakers and twisted belting to convey products around a corner.

These conveyor systems are generally used in postal sorting services and field baggage handling systems and airport loop conveyor systems. Belt conveyors are generally analogous in forming of an essence of frames with breakers at either end. Rubber conveyor belts are generally used to convey particulars with irregular bottom shells. The Sandwich Belt conveyor uses two conveyor belts, rather of one which are deposited face to face, to forcefully hold the products being carried. Belt conveyors can also be used to transport products in a straight line or through changes in elevation as well which makes it a much more flexible option for transporting goods at different levels.

Feige Filling Technology Asia Pacific Pte. Ltd.

Address : No. 6 Loyang Lane #02-03, Singapore 508920

Telephone : +65-6546 4955

Biosafety level or BSL for short can also referred to as pathogen protection level, which is a set of systematic bio-containment precautions that are essential to isolate hazardous organic proxies especially in an enclosed laboratory or other similar facilities. The lowermost level of bio-safety measures may consist of just the regular hand-washing and using OTC sanitizers that are available in the market which act as a minimal protective equipment. But at higher biosafety level, precautions may include installations of airflow systems, multiple containment rooms, sealed containers, and sterilized personnel suits, safety practises for all procedures, extensive training on biosafety and enforcement of other high levels of security to control access to the facility and so on.

Biosafety and sterilization go hand in hand, as the later is a process of cleansing and freeing of microbes and other similar harmful agents from the desired surface areas.  Sterilization as such refers to any process that removes, kills, or deactivates all forms of life, mainly targeting microorganisms such as fungi, bacteria, spores, and unicellular eukaryotic organisms present in or on a specific surface, object, or liquid. Sterilization can be accomplished through various means, such as heating to a certain temperature, treating with chemicals, irradiation with UV or IR rays, applying very high pressure, and filtration methods. The process of sterilization is often confused with different forms disinfection, sanitization, and pasteurization. However the main difference is  that, those methods rather reduce the number of forms of life and biological agents present to an extent where they can be considered as harmless, but sterilization is a method where it totally destroys all the pathogens or other living beings making the surface or the object or the material free from harmful living beings, wherein the area  is referred to as being sterile or aseptic. In order to maintain such totally clean areas certain equipment has to be employed, so that the entry of unwanted agents can be averted. These equipment or devices may be the sliding doors and the swing doors where the entrance of such agents can be reduced to a great extent and kept under the minimum levels where in their number can be considered as harmless.

Manufacturers of these devices consider a set of aspects, which are mandatory, thereby calculating the best possible solutions for such needs. Airtech is the leading manufacturer of Cleanroom, Bio-Safety and Operating Room equipment’s of high quality and meeting international standards of cleanroom technology. Beginning its active operation in the year 1984, with a joint venture between Utopia –  Aire Pte Ltd and Airtech Japan Ltd, the company is on to the manufacture of unique and high-quality cleanroom, bio-safety and operating room equipment. Customizing its products through professional design team for different industries, the company has been providing top rated solutions to the all customer’s requirement and needs.

To learn more about Disinfection and sterilization - https://www.airtech.com.sg/product/productdetails/photocatalyst-disinfection-and-deodorization-equipment

AIRTECH EQUIPMENT PTE LTD

Address : No. 7 Kaki Bukit Place, Eunos Techpark, Singapore 416185

Telephone No : +65 6746 6194

Email : [email protected]

In the wake of the technology that has rapidly developed over the recent years, industries use various machines in their day to day work for better production. Same way within the production sector machines like fillers, packers, cartoon boxes, conveyer belts then on are utilized in different industries accordingly. Filling machines are utilized to fill the food and beverages and for various products. These are wont to fill up bottles or a pouch, consistent with the product. These fillers are utilized in various companies because it makes it easy for the manufacturers to refill the bottles & other containers.

 Liquid filling machine, Digital liquid fillers, Vial filling machine, Powder fillers, Ampoule filling machine are a number of the machines that are used in this sector. Liquid fillers are easy to manage and to fill the precise amount of liquid into pails, cans or other similar containers. Digital liquid fillers are one among the most demanded liquid fillers in the current scenario due to operator-friendly features that make it easy for the operator to achieve the best results at an increased rate. Digital liquid fillers have a simple operative interface that accesses every filler function like indexing the diving nozzle and system control. These digital fillers scan if any error is occurred in bottles and pouches before visiting the finalization of the product. Automatic vial fillers are cost-effective, as they require lesser area and may be installed in compact space depending on the size of regulators, and need only one operator. Powder fillers are most preferred to be utilized in pharmaceutical industries to make sure high productivity and efficiency in the production rate. As a result, they need a high demand in the market. These powder fillers are semi-automatic or fully automatic, and these devices run efficiently to provide the best results. The speed of filling in these machines is usually higher in rate as most of the industries look for a machine that has a reliable rate of output during work. The drive mechanisms of the fillers are compatible & user-friendly because the motor allocates the satisfactory push that's needed by the rotating elements. Injection ampule fillers are wont to fill up the ampules and the speed varies with the significant mechanism of these machines depending on the model of the equipment.

There are differing types of filling machines and their respective principles of working of these machines. These filling machines are employed in various establishments to fill the containers pails, cans, gallons and bottles, pouches & vials in industries like pharmaceutical companies, milk factories, cold storage and various others for filling processes that are to be executed. Heat sealers are needed, even in slow labour-intensive operations. With many industries, the effectiveness of the warmth seal is critical to product safety. While moving from manual operations, through automatic operations, packaging devices offer distinct advantages besides from the control of labour costs, outputs that are consistent and precise. Equipment from different manufactures like conveyors and ancillary equipment are integrated in such systems and are a benefit. Feige Filling Technology Asia Pacific Pte Ltd, a subsidiary of the haver & boecker group for quite 7 years, was founded in 1998 to require care of the growing markets in South East Asia and China. With the most office setup in Asia Pacific region, has been rendering services in supply and maintenance of filling machines to an vast volume of high end clients in various sectors.

Feige Filling Technology Asia Pacific Pte. Ltd.

Address : No. 6 Loyang Lane #02-03, Singapore 508920

Telephone : +65-6546 4955