ALPPM

As the population is proliferating, the demands for consumers’ product are increasing day-by-day.

Producers and manufacturers of beverages and foods are continually looking for different ways that can enhance the practice of their working and add creational values in the product.

This is also the duty of manufacturers to ensure that the food products are highly-preserved and their packaging is up-to-date till the time of their sale.

In the market, there are various materials and alternatives are available for the packaging, but plastic packaging has always been considered as the most recommended option due to high durability, low-rates, adaptability, and common availability.

Over many years, plastic packaging has retained its popularity, and people are using it more frequently.

Why is plastic packaging becoming so popular?

Due to several functionalities, plastic packaging serves in different ways in modern lives.

Below there are some primary reasons that peruse us to rely on it in our lives

Display information

plastic packaging allows the manufacturers to mention important information about the product on the package such as preservative, nutrients that cause allergies, the usability of the product, recommended amount, etc.

Preservation

for longer preservation of food, manufacturers are using plastic packaging. This will reduce the waste ability of product and allow consumers to use products for a longer period before they are not sustainable

Prevent wastes

spillages are avoided by keeping products together.

Protection

for the protection of vulnerable products in transit, plastic packaging is best. It can also protect food protects from humidity, gases, microorganism insects, contamination and light.

Transportation

as compared to other materials and alternatives materials, plastic packaging allows manufacturers to transport products from great distances.

In this way, consumers have easy access to a wide range of non-local products that also encourages trade in the country. Plastic packaging made transportation more efficient by saving spaces due to stacking objects.

Are plastic pouches are sustainable for food packaging?

Due to the ease of transportation and durability, the standup pouches are considered as an ideal packaging option for food.

Different types of microwave-safe pouches can stand with different temperature scales and pressures. These microwave pouches are made up of LLDPE and laminated PET food grade material.

Food grade plastic pouches are also the best option for keeping your favorite food fresh for longer periods.

These plastic pouches come up with the protective layer that successfully keeps the outside elements such as moisture, dust, UV Lights, dust and oxygen from entering it into the package.

Recyclability of the Plastic Pouches

The plastic packages are versatile that increase their optimism recyclability value. It is also increasing because the flexible packaging industry is moving towards the industry of full recycling of plastic products.

This property of pouches allows us to customize this packaging material to the end-life of their use.

Plastic Packaging and Retail

Plastic pouches have made the life of product manufacturers easy.

Plastic pouches allow manufacturers to include clearly and professionally all the information regarding nutritional info and marketing information of the product on the packet.

In this way, the manufacturers don’t have to spend a large sum of money on the labeling and customizing of the package.

Due to the use of high-quality rotogravure printing, you can make your product stand out on the list of many products.

Due to the high economic value, plastic packaging has an instant impact on the consumers in the retail market.

In saturated market places, Cottage-Style Manufacturers are effectively beating household brands, and this is also the reason that increases the use of this packaging style in the market.

With different characteristics, plastic packaging allows producers to create eye-catching, increase product visibility in the retail market with top-rated custom designs.

What is the reason for using plastic pouches?

Plastic packaging bags are consumer friendly and easy-to-use.

Consumers only have to pope up or tear the package for accessing the content in the packet.

Some plastic packaging comes up with grip seal closure settings that allow customers to easily open the product and repeatedly use it for several times.

Now you don’t have to eat your entire chocolate bar at ones and store it

This is the article in which you can learn some basic advantages and disadvantages that will help you to decide whether you use plastic packaging for your products or not. Let’s have a brief look at them.

Advantages of using Plastic Packaging

As per the advantages, the use of plastic packaging is becoming more common. The list of its advantages is

Safety

Due to the high rate of a shatter resistant, plastic packages and containers do no damage or break when they are dropped and knocked over.

This property of plastic packaging makes them more vulnerable and increases their use at different places such as bathrooms, parties, food markets, at the pools, around children playgrounds, by the beaches, and at party clubs.

Flexibility

Due to the adaptability value, plastic packaging is highly durable and flexible.

Due to this property, manufacturers can change the size, shape, and weight of the packaging according to their needs and the packaging that attract the interests of consumers.

This property of plastic packaging allows manufacturers to transport their products at long distance places without losing the original value of their product.

Lightweight storage option

The plastic packaging option does not require lots of storage space as compared to other alternatives because it is extremely light in weight.

Since plastic packaging product doesn’t cover large spaces; this packaging material is easily transportable and effectively reduces the need for the carbon footprint.

Hygienic

Pollution is increasing, and there are very few items that can save our food and other vulnerable product safe from contamination and plastic packaging is one of them.

This property of plastic packaging makes it useful for medical packaging because the packaging is filled automatically and sealed without any human.

Economical value

Due to the high economic value, the plastic packaging is used by all industries no matter what type of packaging style they require and what is their motive of operations.

As this packaging is cost-effective, which make it beneficial for the manufacturers who work on small scales? This allows them to adjust the standardized packaging of products in low budgets.

Decrease wastage

Since the durability value of plastic is extremely high, and it is the best resistor for the external influencer.

The product packaging makes sure that your product is preserved and secure from all sides all the times.

On the other hand, it can also save you from wastage of inventory and help you to bring more malleability, consistency in the delivery of the final product.

In hand, it also increases the value of your brand.

Surviving ability

As plastic packaging is made up of different complex procedures, so plastic packaging has more abilities to endure the toughest environment.

As compare to others, the plastic packaging doesn’t degradable in hot or cold temperatures that increase its integrity value of storing fruits and beverages.

In comparison with other packaging materials, plastic packaging can protect the food from dust, germs, oxygen, light, colors, and microorganisms.

Versatility

The versatility of plastic packaging is high that allows the easy reuse and recycling of the packet.

Nowadays, companies are designing specially customized plastic bags with the help of rain that helps you to optimize their recyclability.

A study is conducted by the United States of EPA, “as compared to paper, plastic packaging take 40% less time to produce and 80% less waste is generated in its manufacturing.

Molding

Not all products require the packaging of the same size; some of them require small size while others are large.

Manufacturer companies can easily mold the plastic packaging bag into the size and shape that fits perfectly with their product.

Disadvantages of Using Plastic Packaging

No doubt that the use of plastic packaging has been increased from recent past years.

Many companies have joined the industry of plastic packaging, and many different types of plastics are now manufacturing.

Industries consider plastic packaging a lot cheaper and an easy way for protecting their food from contamination as compared to other materials (for example stones, metal, and aluminum).

Plastic bags are the raw material that is produced from the byproducts of crude oil, and it can be recycled in many ways.

According to the point of view of consumers, plastic packaging is light in weight, and they can easily carry products with them.

However, the increasing use of crude oil has also some shortfalls.

Except for the long list of advantages of plastic packaging, there are also some disadvantages that make use doubt the characteristics of plastic.

Let’s learn some disadvantages that have become the most common downfall of the use of plastic bags.

Low Melting Point

In comparison with other packaging material, the most common downfall of plastic is that they have low melting points.

This means the plastic packaging doesn’t withstand in the area where the temperature is a little high.

Due to low melting points, plastics cannot be used in the furnaces. Some plastic products are highly flammable such as nylons, polyethylene, acrylics, and polyesters.

These materials are commonly used in offices and home appliances. Low melting point also makes plastic a fire hazard material.

Degradation of the environment

Plastics are non-degradable material. The decay of this material is not easy. It might take centuries and cause pollution in the environment.

Due to the strong bonding of intermolecular forces, the molecules in the plastic material are constituted.

This property makes sure that the structure of plastic neither decomposes nor corrodes for several thousand years.

The plastic material that is disposed of indecently restricted is washed away by water reservoirs. The plastic clogs the natural sources of water and floats on reservoirs.

This cause pollution and make water unsightly and useless for humans.

Harmful for nature

The plastic material that is used in means of human consumption purposes, such as food packaging bags contains harmful components.

Improper disposal of plastic packages cause many harmful disadvantages and leads plastic to find its way in natural water bodies.

Here they will decay or resolve after thousands of years ago due to their nature of non-degradability. For animals, littered plastic means death because they can accidentally eat them and die because of choking.

Moreover, in the manufacturing of plastic fabrication, many destructive chemicals are included in the form of colorant, stabilizers and high enduring substances.

Almost all the time, these chemicals are not undergone through the ecological risk approval process and have a negative impact on human nature, and the well-being of the environment is disturbed with these materials.

Phthalates are a common example of plastic fabrication that is commonly used in the manufacturing of Polyvinyl Chloride (PVC).

Durability

As compared to metals, plastic materials have a short usage life.

Due to this short life span, there are large pile-ups of unwanted garbage such as plastic bags, packaging, food stuffing boxes, and water bottles in the offices, houses, in kid’s playgrounds and amusement parks.

No matter how much plastic is recycled but there is always some that are remaining untouched and uncollected in dump sites and waste yards.

In today’s pollution, plastic materials such as shopping bags are playing a leading role.

Moreover, the polythene bags are lighter as compared to any other bag carrier, and it is easily carried away by winds, and it makes it impossible to collect these bags for recycling purposes.

A Better Bottom Line

It is not right to say that plastic is always the best choice for manufacturers.

However, with a large list of advantages, we cannot ignore the fact that plastic is a non-toxic material that has undeniably a negative impact on our environment and nature.

This is a huge problem that is creating big problems for our future.

The plastic packaging in particular and society in general, the plastic manufacturing processes still need advancements and better resources, and this is the only way to step forward to overcome this enormous problem.

In the industrial line of packaging and printing, a Dieline serves as a graphic template. Dieline ensures that you will get a proper and final layout design for your printed product.

Dieline is a diagram that displays all the possible folds and cut lines of the packaging design in its flattened form.

Dieline is usually stored in the computer of the graphic designer in the form of separate layers for the orientation and sizing of the packaging product.

Known as the origami of supermarket, the design of Dieline has properties such as functionality, sturdiness, perfection of angles and does a great job of attracting consumers in every possible way.

In actual words, Dieline is usually considered to determine the layout design for the packaging, and it is not printed on the final piece of the product.

Traditionally, Dieline is using in the designs of

Packaging

Folders

Envelopes

For creating special boxes, the steps of Dieline are different for creating straight & proper die lines.

The designing of Dieline depends on the selection of the client.

Sometimes a client sends special designs of a printing company, for example, how they want the final look of the packaging and how the cut line and folds lie in the package.

In this type of situation, you have to take part the packaging for a product that the company has sent it to you and take proper measurement along see where the tucks and sophisticated graphics lie.

If the company only sends you the package reference of the product, then you have to take the proper measurements of the product by yourself. For estimating the correct size, you can also use wrapping paper.

With different designing standards, the die lines are created in Adobe Illustrator II. Afterward, with the hard copy of your design die lines, you can test the packaging of the product.

If the hard copy of the die lines fit best with your product, you can create prototypes by using the heavyweight paper material.

What are the requirements for creating Die lines?

There are different steps that one should follow for creating the perfect Dieline for product package.

Dieline making is not as simple as you think; it includes complex steps.

Let’s learn the steps that you should follow for creating the perfect die lines for your product.

In computers, mathematical lines are required. Die lines have to be made in the form of vector arts on the computer.

While creating a Dieline, you should be very careful with the specifications of cut lines and folders. Before placing an order of the document of the same size in an InDesign, you should create die lines in Artioscad and Illustrator for knowing the exact size. This step is considered as the best practice that will help you to save your time and money ideally.

Before finalizing the design of the packaging, you will want to create a prototype of the design. This step is the most important step in creating the Dieline. In this way, you can catch the errors in the final production of your package.

Your Dieline has to be perfect with creating an extreme pixel perfect balancing and tight layout balancing act to compete with the designs of the elements.

 Where Are Dielines commonly used?

Dielines are used in the manufacturing process of different products such as beverages, broachers, food packages, and in any production that requires custom packaging.

Importance of the Dieline

In the die cutting process, the Dieline is highly essential because it will perform the duty of the main template in the artwork.

Graphic designers specially design the blueprint for a layout, die cutters and painters who are highly professional in their working.

Below you can see the details of the packaging of the cereal box

If you take a cereal box and flatten out the whole package, then you will be able to see the core of the Dieline.

The edge line of the box is known as the cut line, and all the creases and the seams are overlaps & folds of the package.

How do you create a Dieline for your product?

Without the aid of designing tool (such as Artioscad, Adobe InDesign & Adobe Illustrator), you are not able to create a customizable Dieline that attract the consumer’s interest.

Selection of tool for designing depends on personal preference. Not every tool has everything and not every tool is superior to over another.

Pro Tips for creating the Dieline

Now it’s time to learn some Pro tips that will help you to get the perfect Dieline.

For the boxes, the Dieline is very simple, and you only have to write down the perfect measurements of the Label and the other two dimensions on the paper.

Let’s have a brief look on some pro tips

Cutter Guidelines

One common mistake that all designers make while making a package design is that they don’t follow the cutter guidelines.

Make sure you are doing all the work according to the guidelines and make sure if these are visible to you on your template.

According to your requirements, you can change their color and size that will help your package design to stand out more.

Select the Label first

Are you new to the field of packaging designing?

If yes, then do simple steps and learn the basics of Dielines first.

Learn how you can make perfect labels for your product that can hit the interest button of your consumer.

So contrast

Contrasting is the king, and it can enhance the overall look of the package.

It is crucial that all the design on your product is visible and prominent.

You can create a high-demanding Dieline with the use of intensity contrast with lightness or very bright colors and dark shades.

Use of Typographic pairing

Font pairing or typographic pair is referred to as the art of combination.

It is the most important t point in the Dieline projects because sometimes the design is compact, but you have to include a lot of information about that product in your design.

From establishing a visual hierarchy to divide different areas in the design of close-knit, you can do anything with the help of font pairing.

All the above tips help you to hit the complex, efficient, handy and robust designs of Dielines with perfection.

There can be no doubt regarding the fact that e-commerce is depending on aesthetic packaging.

The sale of physical products not only depends upon how good the product is but also on how good the packaging of the respective item is.

Therefore, it is just to state that e-commerce success is dependent on ideal packaging, whether it is plastic, cardboard or glass.

The best thing about plastic packaging is that it provides a lot of options. Moreover, plastics are energy efficient. They are lighter in weight and easy to manufacture.

By using just 2 pounds of plastics, is able to deliver 10 gallons of a beverage. However, if you are manufacturing the same content with steel, aluminium or glass, more material and energy will be required.

Plastic Packaging Materials

There are many types of plastics that are used efficiently in plastic packaging.  HDPE, LDPE, PET and PETE are among the common types that are used in plastic packaging. Every type has its own respective property.

The widest type of plastic used in plastic packaging is HDPE. High-Density Polyethylene HDPE can be moulded into different types of shapes.

They have a certain type of stiffness along with good barrier properties that make it chemical resistance. Numerous industrial bottles and containers are made with HDPE along with packaging items for e-commerce purposes.

Low-Density Polyethylene LDPE is another common plastic packaging material that has a flexible nature, relatively transparent. It is tough and flexible, commonly wrapped around items to ensure their safety. LDPE is used as bottle lids to seal items.

Polyethene Terephthalate (PET, PETE) serves as a good moisture barrier. They are clear and tough which makes them suitable for plastic packaging. These plastic pallets are reused and recycled in order to fit all the needs required for suitable plastic packaging.

Along with these types of plastics, other common types include, Polystyrene, Polyvinyl Chloride, etc, are common types that help to produce ideal plastic packages.

Plastic packaging ensures that there is no risk of product damage while its transit. The adequate plastic package adds value to your good by making sure it arrives at its destination perfectly and on time.

Different kinds of plastics available can be moulded into different shapes and sizes.

They also have no restrictions on the colour and what kind of print goes on it. E-commerce is made easier and more productive with plastic packaging. In fact, e-commerce packaging is an effective marketing tool.

Questions to answer before designing plastic packaging

Companies need to realize the significance of packaging regarding their sales.

An ideation session is important where the designers need to sit together to highlight how they can improve their e-commerce plastic packaging.

Here are some key questions that companies should ask themselves to produce a healthy design.

What is the goal that they are trying to achieve?

This is the first thing comes in mind when designing the ideal e-commerce packing. However, the sole purpose is the protection of the item, but designers need to realize on which level.

Know the fragility of the item to ensure the amount of impact resistance you must encounter.

Also, keep in track the distance the product must cover and how will it cover that. Whether it is going to travel by road or through the air.

Highlight all the ideas you have in store for packaging functionality and narrow them down to what suits your company best.

How do you expect your consumers to use the packaging? This is the next big question that will you design better.

Does your product require blister packaging, or you must carry out an extensive level of security to tamper resistance? Is your product for storage purposes?

Keep in track of all these factors when designing the ideal packaging.

Where and how will your item be displayed?

Packaging designs are dependent on their display. The frozen food item that must be kept in the freezer does not require a lot of attention as the dry fruit packaged box that will be displayed beside the cash counter.

Food items that are displayed on the shelf, utilizing clamshell products can be designed to with cut-outs to be hanged on the shelf.

Most of the times when we purchase an item the odds are that we bought it because it was interesting.

The impulse that makes us want to buy something right away is because of the physical attraction that lures us in.

Most of the times the product is the same but because it is available in a different much more appealing packing, we want to buy it.

This is packing, and its purpose is not only to keep the item inside the face but also to make the product appealing enough to attract customers right away.

If designed the right way, packaging helps in selling your product more.

The task of knowing how to make your product stand out is critical.

You need to make sure that your item will grab maximum attention among its competitors from the shelf. So, how are you going to design your e-commerce plastic packaging?

What are the tips and tricks that would help you appeal to your target audience?

Here are some key design tools that can help up your packing game.

Patterns

Add some interesting stripping in the background which would help your product stand out.

The colours used in the background can define your brand. The colours can contrast with the item to help them item gain maximum attention.

Use every inch of the package

When designing a plastic packing, make sure you use every inch of it.

Using instructions, expiry and manufacturing date, etc are all the important things that should do on the package.

This helps create a bond of trust between the consumer and the manufacturer.

You can have different colours in the interior. Use a pattern that would make the product inside more valuable.

Less is more

As much as you want to apply every single design element in your packaging, know that complicating things will only discourage your consumer.

Do not clutter things.

By using simplicity as the main tool, you can draw attention towards your items which is the purpose.

Keep the base colour dull and use a little pop of colour to say what you want.

This will automatically grab the attention of the user where you want it.

What experience do you want to give?

Designing for e-commerce means people are going to look at the item and packaging first before they buy it. Therefore, aesthetics matters a lot.

Go through the steps that the consumer will carry out while opening your package. Decide what kind of feel do you want them to have.

If the item is a luxury item, there will be ruffle inside, the item will have several layers, etc. The simple task of adding layers contributes to how luxurious the item will feel.

Let your packaging compliment the item inside

It is a good thing to design your package in such a way that it complements the product. If the item is organic and simple, the packaging can be made simpler too.

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This would build a relation. To satisfy the consumers regarding their purchase, you can use transparent material on some parts so that consumers can peek.

Let the creative juices flow

When designing the packaging for a kid’s product, we love to play around.

Being playful should not be limited to just kids’ products.

By making use of easy and fun illustrations, you can make the packaging much more interactive and fun.

Be bold

Talk more about your product by going a little overboard with the packaging.

Make use of interesting patterns, shapes and colours.

The packaging of tequila aims to keep things interesting, this is communicated through its packaging design which is composed of vibrant colours.

Step out of the box

There are many traditional packaging designs that are in use in the same way for a long time. Honey always comes in a jar.

How about you break the mould and try to do something different by putting honey in a box?

That would be interesting, and consumers would pay to know how this new style of container is used. If you want to be better than your competitors, you must take the risk.

Stylization

It is okay to make use of whatever graphical illustration that comes on your mind for your packaging.

Stylize your imagery. You can also use it as a textural element.

It is okay to experiment and make the consumer think of what is happening on the box.

Modern

As mentioned above, less is more. Today, people prefer things that are modern and sleek.

Go for something that uses a simple font, clean lines with basic colours that work together to produce a simple yet modern look.

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Choose the right kind of colours that make it look gender equal.

Texture

Since people will be physically interacting with the packaging, you can use textures to enhance their experience. It would create a feeling that they would always compare with your packaging every time they touch something similar.

Instead of just wrapping the product, there are numerous companies who are now looking forward to enhancing the packaging of their respective item.

It not only ensures safety but also helps the product stand out and catch the attention of several people, resulting in better sales.

 Why Packaging Is Important for E-commerce Business

Reduction in the company’s cost

The first major reason why designing plastic packaging will help increase sales in e-commerce business is that it contributes to the reduction of the company’s losses.

Proper plastic packaging will ensure that the product is safe to be shipped.

Good plastic packaging makes sure that the item inside will remain safe and sounds regardless of the distance that it will cover. There will be no negative reviews or a need for exchanging items.

All the times when consumers return the product, the company is entitled to reimburse the cost and make additional adjustments.

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This puts the company on a negative stage.

You can avoid this issue in the early stage by ensuring your product undergoes adequate plastic packaging. You can also explore new materials such as wood or glass.

Positive relations with the customers

Packaging plays a major in building strong relations with the consumers.

With the help of packaging, companies can communicate to their consumers smartly to leave an impression.

If your item has been adequality packaged with good design and layout the consumers would want to keep it safe just the way, they will keep the item inside.

How the brand is perceived every single time is controlled by decent packaging.

Consumers interact with the packaging before the item which highlights that packaging holds major significance.

To pay special attention to user experience the first thing to pay attention to is the packaging of the item. Good customer experience results in gaining the loyalty of the consumer.

Helps create a brand identity

The first impression is the last impression.

How your product appears on the outside will say a lot about the brand.

To gain the attention of your target audience know that the best way is through building a strong brand identity which is done by adequate plastic packaging.

The opinion of your customer and the impression of your brand is dependent on its packaging.

The packaging will help you print valuable information that your customers want to know. The expiry date, manufacturing date, etc are all the things you should mention.

A distinctive design together with your brand identity will work together to create a good impression of your product.

Increase in Brand Value

If you think the packaging is just what surrounds your product, you are wrong. It is not as simple.

The packaging is there to ensure that your item reaches its respective location the way it was dispatched.

Good plastic packaging will keep your product safe from any kind of tear and wear which is why companies should pay special attention to it.

Food items need proper packaging since their temperature must be controlled.

It is important to note that if the packaging is too complex, consumers will be demotivated.

They need something that is easy and interactive which keeps their product safe. All this creates a positive impression of your brand which in turn enhances the brand value.

For decades, plastic resins are considered as the main base for all different plastics.

But through different molding and chemical processes, this resin plastic can transform to fit according to your needs.

First of all, these resins are created with heat that cracks down the hydrocarbons.

Due to the heating procedure, large molecules of resins are cracked down into small pieces of propylene and ethylene.

These plastic resins are highly energy efficient and lighter in weight as compared to other alternatives. 7 types of resins are easily available for the manufacturing process.

Let’s have a look at them and their common uses.

High-Density Polyethylene HPDE

Made up with petroleum, this High-Density Polyethylene has stronger intermolecular forces between its molecules as compared to other types of resins.

The tensile strength of HDPE is comparatively more powerful as compared to low-density polyethylene.

As compared to other types of plastic packaging, High-Density Polyethylene can with stand-in higher temperatures for longer periods. Such as 110 ◦C for continually and 120 C for short periods.

Common Uses

This HPDE plastic type is commonly used in milk jugs, grocery bags, motor oil, distilled water bottles, dish detergent, fabric softener, bleaches & lotions, liquid laundry, etc.

Properties

With different temp capabilities, this is stiff material

Provides excellent resistance against many solvents

It has a higher value of tensile strength

Polyethylene Terephthalate (PET)

PETE or PET belongs to the family of polyesters, and it is highly used in beverages, liquid and food containers. The structure of PET is semi-rigid, and it is not as heavy as compared to others.

Against solvents and alcohols, PETE acts an absolute barrier. For producing fiberfill and yawns of carpets, the clean & recycle pellets and flakes of PET are in great demand in the market.

Common Uses

PET is commonly used in peanut butter jars; fruit juices bottles, soft drink bottles, space blankets, alcohol beverages bottles, etc.

 Properties

Excellent resistance material to different solvents

High capability value

High impact value and shatter resistance

Excellently resist oxygen, water, and Carbon Dioxide

Low-Density Polyethylene

Made up from oil, LDPE has tensile power, and its density ratio is lower. As compared to HDPE, the resilience value of this plastic packaging is high.

This resin type can withstand 95 C for short periods and 80 C for a longer time.

Due to the high values toughness, flexibility, and transparency value, Low-Density Polyethylene packaging is used in film applications. This resin type is unbreakable.

Common Uses

The common uses of LDPE are in dry-cleaning bags; trash can liners, food storage containers, squeezable containers, six-pack soda can rings, bread bags, etc.

Properties

Act as a strong resilient against oils, acids, and bases

With toughness, flexibility and translucent, this resin type provides an excellent combination of packaging for the materials that require heat sealing

Polystyrene

Made up with petroleum, the pure form of PS is colorless.

Polystyrene is hard plastic with a limited coefficient of flexibility.

It can be transparent or can be molded into different colors; the general purpose of this plastic packaging material is rigid, hard and brittle. With low melting points, PS can make high impact polystyrene when it is combined with rubber.  

The HIP is commonly used for durable applications and rigid packaging purposes.

Common Uses

PS is commonly used in yogurt cups, drinking straws, vitamins syrup bottles, hot cups, clear carryout containers, bottle caps, knives & forks, egg cartons, fast food packets, etc.

Properties

In foamed form, it has excellent insulation properties

The low thermal conductivity value

Offers significant value off stiffness

For short-shelf life products, it can act as an excellent barrier

Offers high optical clarity value

Polyvinyl Chloride or PVC

In PVC, 45% of its texture contains chloride, and it requires less petroleum in its manufacturing process.

After PET, PVC is considered as the most widely used plastic because it is chemically and biologically resistant.

In addition to the list of its stable properties, PVS has high values of stable electrical properties, weather abilities and flow characteristics.

PVC products with their diverse slate are widely distributed into flexible and rigid materials.

Common Uses

PVC is commonly used in clothing bags, electrical wire insulation, tubing, upholstery, pipes, chemical water bottles, waterbeds, pool toys, plastic bottles, etc.

Properties

The rigid packaging of PVC includes

Clamshells

Blister packs

Flexible packaging of PVC includes

Shrink wraps

Meet wrap

Bags for bedding & medical purposes

Tamper resistant

Polypropylene

With a low coefficient of toughness as compared to HDPE, PP is often used for the packaging of food.

With less bristling values, PP is not so flexible like LDPE. Translucent in nature and reasonably economical, PP is stiffer than other types of plastic packaging.

With the high value of resistance, the melting point of Polypropylene is 160 C. As PP is used in food containers so it can’t be melted down into hot water and hot dishwasher.

Common Uses

PP is commonly used in the drinking straws, battery cases, hinged containers, bottle caps, liners of cereal boxes etc.

Properties

Best for the bottles of syrups and catsup

Safe for medicine bottles

Highly effective for the containers of deli food, takeout meals, yogurt and margarine

Closures and bottle caps

Others

This is the category in which biodegradable, chemically wash, photosensitive and plant-based type of plastics can fit. Basically, any resin type other than PP, PS PVC, PRT, and HDPE & LDPE can fit into this category.

The original 6 plastic resigns developed in 1988 and registered with the mark of other 7 plastic packaging type identifications.

Listing the properties and common uses of these other types of resins are nearly impossible due to the high level of diversity in their applications and features.

On the basis of production, product details, brief information about end sale, the capacity of the plastic, and basic inventory measures, The Plastic Industry Producers Statistic Group of American Chemistry Council has provided timely, relevant, extensive business use and comprehensive report on resins.

Resin packaging producers use this PIPS report for making critical decisions in business.

Reference

https://www.chemicalsafetyfacts.org/types-plastic-food-packaging-safety-close-look/

https://plastics.americanchemistry.com/Jobs/EconomicStatistics/Plastics-Statistics/

As evident with any other lines of industries, these days, the packaging industry also adopts the use of design software to a large extent.

The appeals in package play a major role in popularizing any product. Hence, providers of various products aspire unique designs for product packages.

It is expected to make a compelling call to prospective buyers. Using design software, it is possible to get the widest options in that regard.

In addition, the software enables one to enhance product packaging quality.

Similarly, the packaging solution provider has achieved higher operational efficiency. As such, the rising demand for packaging design applications is obvious and justified.

You should always opt for the most efficient Product package design software

Today, the market is stuffed with an inexhaustible collection for these applications. All these software comes with their respective features, pros, and cons. Hence, before opting for one, you should give good consideration to these points.

You need to opt for the one that perfectly suits your intended use. In addition, the software should have something really significant values to offer.

Hence, it makes sense to review some of the most common software that is used in the packaging industry. This will make it easier for you to pick the one that best fits your needs.

Review of the best software for packaging box designs

Manage Artworks

This Manage Artworks software for packaging box by Karomi Technology is one of the most popular and sought-after applications in its category. The starting price for this application is 550 USD.

this is basically a cloud-based product package design software for product packages. It can handle the entire scope of works between the conception to the product package launching.

In the opinion of the designers, this software is capable to streamline the process to develop unique artworks. It also enhances their efficiency by a significant extent.

A gallant feature of the application is that It allows the users to share the files between cross-functional departments.

With tons of unique features and functions, it really makes sense to invest in these applications. It is for sure that the return will be the most fascinating one.

Pros

   Facilitates collaboration between cross-functional teams.

   Facilitates efficient proofread the label prior to production.

   The software features precise performance.

Cons

The user interface is confusing. It is because there are multiple ways to move between different functions. This makes it difficult for the starters to adapt to its use and features.

Strata Design 3D CX

Strata Design 3D CX is a professional-level software, compatible with 3D modeling features. This application is capable to import and work upon designs from 3rd parties.

The software is compatible with Windows and Mac operating systems and features palletization properties. Additional features include specification and inventory management functions.

With its precise control functions, the application enables the users to give a more realistic look to the design. This software is suitable for starters and pro-level users alike.

The starting price for this software is 595 USD.

Pros

   Features 3D modeling functions.

   Aids in manipulating the basic design to various deviations. Thus, with this application, you are never short of alternatives.

   Offers the highest customization options on  the designs

   The developer has a reputation for offering extensive and delightful support services.

Cons

   Some users found minor issues in comprehending the way for the arrangements of the layers.

   It is likely to render a longer time, to develop high-resolution images.

 Box It Now

The discussion about the best packaging design software will be incomplete if no mention is given to this application. Box It Now comes loaded with various features.

There are functions that enhance operational efficiency. It is suitable to produce the most unique and appealing designs for packaging solutions.

Used across various lines of industries, this application features compatibility with Web, Cloud as well as SaaS technologies.

The software enjoys the designer’s confidence and trust, as It is simple to use. The minimum price to pay for this application is 60 USD.

Pros

   Can visualize designs in 3D, subsequently, export and share the designs.

   Comes with various pre-set design in its library.

Cons

No significant downside was explored in the course of the review.

EngView Suite

This packaging design software is intended for the display and package designers. EngView Suite is compatible with Mac and Windows operating systems.

The software comes very effective in designing displays as well as packages from rigid boards, paper boards as well as plastic boards. The application works based on its Parametric components.

This 3D modeling application is very effective for drafting and developing designs. It comes with an integrated Resource library.

An ideal application that streamlines the estimation and preparation of quotes. You should a minimum budget of 100 USD for this application.

Pros

   Suitable for use for users with all ranges of skills and expertise

   Fascinating Support services.

Cons

Don’t feature specification and inventory management functions

Packly

This is a robust and comprehensive packaging design software. Packly offers the most effective assistance across all the steps to design and develop packaging solutions.

Using this application, you can develop the best quality packages with unique design, in lesser than 48 hours.

Thus, adopting this application, you can significantly enhance the productivity and efficiency.

This application is widely used by design agencies, designers, as well as providers of branded products. In addition, cutting plotter producers also use this application.

The software can be deployed on Web, SaasS as well as cloud platforms. You require to pay 16.9 USD one time per user to avail this robust software.

Pros

   Compatible with multiple operating systems

   The provider is offering a free trial for the initial users. After the free trial period, you can opt for monthly or yearly billing plans.

Cons

Missing common features like in-store visualization that are available in other applications of the same category.

These applications enjoy the faith and trust of millions of users from all around the globe. Hence, picking these options assures that you are going to get the best values in return for your money.

Plastic is the most common and widely used packaging material. It is used for packaging different types of products. It is lightweight and cost-effective which adds to its popularity in the packaging industry.

The plastic packaging industry globally is expected to be valued at $269.60 billion by the year 2025. Plastic packaging is flexible packaging and offers many benefits to the businesses.

It is durable and provides good protection to the packaged product. Plastic has excellent barrier properties and is chemically inert which prevents contamination of the product.

Plastic packaging boxes are lightweight and thus they help to reduce transportation costs. They are also eco-friendly and sustainable which can be easily recycled, thus eliminating the chances of creation of non-biodegradable packaging waste which is harmful to the environment.

There are different shapes and sizes of plastic packaging boxes which are used for packaging of different products depending on its suitability. Some of the most commonly used types of plastic packaging boxes are discussed below:

Square Plastic Packaging Boxes

Square plastic packaging boxes are one of the most popular and commonly used for packaging of different products. They are symmetrical and look pleasing to the eye.

Due to their symmetrical shape, they can stand out from the competition on the retail shelves and capture the attention of the customers. Another advantage of using square plastic packaging boxes is that they consume at least 25% lesser space than round packaging boxes.

This helps to ensure that a greater volume of products can be displayed on the retail shelves which can contribute towards increased sales.

Using square plastic packaging boxes also makes it convenient for the retail stores to forklift it for storage. Packaging boxes of other shapes will be comparatively difficult to forklift.

Square-shaped plastic packaging boxes can be neatly stacked on top of one another which saves storage space in the warehouse.

This stackable nature of square packaging boxes comes in very handy during transportation also, as they occupy lesser space and a hence greater volume of products can be shipped with the same fuel.

This also reduces the transportation costs and carbon footprints of the product.

Manufacturing of square plastic packaging boxes is very convenient. It does not involve any complex shapes and consists of only straight folds and creases.

The production of these boxes can thus be done quicker compared to packaging boxes of more complex shapes. Wastage of materials is also minimal in manufacturing square packaging boxes.

As these boxes involve only straight forward cuts due to symmetrical design, setting up of machines for manufacturing is also relatively easier. The structure of square boxes gives them more strength and durability than other shaped plastic boxes.

They can handle a higher amount of stress and tensions due to the inherent geometry of their shapes. Square-shaped is one of the most efficient and popular options in the packaging industry.

Rectangular Plastic Packaging Boxes

Rectangular plastic packaging boxes are also widely used in the packaging industry. These boxes offer many benefits which are as follows:

Due to their simple and non-complex shape, the rectangular packaging boxes are easy to design and manufacture. The die-lines are easy to design and due to convenient shape, rectangular packaging boxes can be manufactured quickly in bulk. This also makes them more cost-effective compared to complex shaped packaging boxes.

Packing the product in rectangular shaped plastic packaging boxes is also convenient.

These packaging boxes are easy to open and access the products from. They generally use flaps to secure the product, which can be conveniently opened for unboxing.

These boxes are spacious and can be easily sub-divided into different sections for packaging different parts of a product. Different components of a product can be organized easily using rectangular plastic packaging boxes.

Rectangular plastic packaging boxes are great for gift packaging. Due to their simple shape, they are very convenient to gift wraps, which provides an elegant and premium feel to the packaged product.

These packaging boxes take lesser space compared to a circular or other complex-shaped boxes. They can be stacked easily and are thus very convenient to transport.

Due to their solid and basic shape, rectangular plastic packaging boxes provide excellent branding compatibility. Graphics and branding elements can be printed on the plain rectangular surfaces for making the maximum impact on the customers.

Oval and Pillow Plastic Packaging Boxes

Oval and pillow plastic packaging boxes are a basic yet effective type of packaging. They provide many benefits to the businesses and customers which are as follows:

Cost-Effective

Plastic pillow packaging boxes are easy to manufacture and are also cost-effective. It uses lesser raw material for production and cuts down the manufacturing cost.

This results in plastic pillow boxes being cost-effective. It also helps businesses to keep their cost of packaging lower by using pillow plastic boxes as they do not have to use many layers of packaging.

They can pass on the reduced cost benefits to their customers.

Highly Versatile

Another highlight of oval and pillow plastic packaging box is its versatility. They can be used for packaging different types of products.

It is also easy to manufacture and customize based on the client’s requirements.

The clients can use different types of inks and graphics to create a strong branding statement. Pillow boxes can also be turned into festive packaging boxes. The customers can access the product easily without having to unwrap multiple layers of packaging.

Transparent and Gives Easy Access

Plastic pillow boxes are transparent and provide a clear view of the packaged product to the customers. They can check the packaged product and assess its quality from the outside without having to open the packaging box. This helps them to make informed buying decisions. The transparent pillow packaging box makes the entire packaging more elegant and visually appealing to the customers. It also makes the product look more premium and sophisticated.

Easy Customization Options

Oval and pillow packaging boxes can be customized in different ways. They can be designed in different shapes, sizes, colors, etc.

They can also consist of die cuts on the front face which allows the customers to see the packaged product from outside. They also offer excellent compatibility for designing and branding on them.

Suitable for Variety of Products

Pillow boxes can be used for packaging a wide range of products. They can be manufactured in different sizes ideal for packaging multiple products.

They can be used to package products ranging from gift items, food products, stationery, jewelry, etc. Plastic pillow packaging boxes are compact and take minimal space on the retail shelves. They can be designed to stand upright on their base or sides which helps to capture customer’s attention.

They also provide a good degree of protection to the packaged product and protect them during transportation and also from external weather elements.

Sleeves Plastic Packaging Boxes

Sleeves plastic packaging boxes are a basic form of packaging. They are used to package clothes, stationery, gift products, etc.

Clear View of the Product

One of the biggest advantages of using sleeves plastic packaging boxes is that they provide a clear view of the product to the customers.

The sleeve is transparent which allows the customers to see through it and check the product.

This not only provides a premium feel to the product; it also helps the customers to check the packaged product without having to open the packaging.

These packaging boxes are ideal for packaging of gift items, cosmetics, personal care products, clothes, etc.

Easy to Unbox

Sleeves plastic packaging boxes are easy to assemble and are equally convenient to unbox for the end users. These packaging boxes have a stable base upon which plastic sleeves are locked into.

The sleeve can be slid over the base or it can be locked to the vacuum formed tray in a tamper-proof manner. The end users can simply slide the plastic sleeve over the base, to unbox the packaged product.

This is a good example of minimal packaging, avoiding unnecessary layers which not only add to the cost of packaging but also add to unwanted packaging waste.

Tamper Proof Packaging

Printed plastic sleeve packaging is tamper proof and provides excellent protection to the packaged product. The plastic sleeve and the vacuum-formed tray are locked together for making it tamper proof packaging.

There is no additional glue or taping needed to hold the packaging together.

The assembly of a plastic sleeve on the vacuum formed tray is quick and efficient. Such packaging is ideal when the packaged product needs higher protection during transit or in the retail stores.

Plastic being chemically inert, does not react with the packaged product, eliminating the risk of any form of contamination. Hence, sleeve plastic packaging is not only tampered proof, but it is also contamination proof.

Plastic Packaging Boxes with Pop-n-Lock

Plastic packaging boxes with the pop-n-lock feature are simple but very effective packaging boxes. Some of the key benefits of using these plastic packaging boxes are discussed below:

Easy and Efficient Manufacturing Process

Manufacturing plastic packaging boxes with pop-n-lock is easy and also energy efficient. The manufacturing process requires lesser raw materials to manufacture and also consumes lower energy which makes it energy efficient.

This helps you to save money on both raw material costs and energy bills. In addition to being energy efficient, pop-n-lock plastic packaging boxes are also eco-friendly. It is estimated that per 10,000 pallets utilized, the net release of CO2 for stretch wrap packaging is 6,364Kgs, while it is only 18Kgs for lock-n-pop plastic packaging.

For 10,000 pallets used, stretch wrap packaging produces 5 cubic meters of solid waste compared to only 0.03 cubic meters for lock-n-pop packaging.

Durable and Appealing Packaging

Plastic packaging boxes with pop-n-lock features are not only durable but they are also visually appealing.

These are crystal clear plastic boxes which allow the manufacturers to showcase their product in an attractive manner.

It makes it ideal for packaging of gift products and other premium items like jewelry and cosmetics for capturing customer’s attention. Most of these boxes are made from high-impact resistant formulation, which provides good protection to the packaged products.

They also do not crack or break easily. Generally, these plastic packaging boxes are made using anti-static plastic, which reduces or eliminates any charge build-up.

Easy Assembly and Opening

Plastic packaging boxes with the pop-n-lock feature are easy to assemble. They come with clear fold lines and automatically form and lock into place which makes their assembly very convenient.

The pop-n-lock feature securely locks the bottom of the packaging box.

These type of plastic packaging boxes can be easily opened by the end user by removing the locking flaps on the top. The customers do not have to deal with heavy and multiple layers of packaging which enhances the utility of the packaging box.

Plastic Packaging Boxes with Hang Hole

Plastic packaging boxes with hang hole provide utility to the end user. It offers many different types of advantages over other packaging forms. Some of the major benefits of using plastic packaging boxes with hang holes are as follows:

Increased Visibility

These packaging boxes come with a hang hole on top of the packaging box which is used for hanging it from a wall mount. This feature helps to increase the visibility of products drastically as they can be placed in strategic locations other than the regular retail shelves.

They can be hung in different locations like the aisles, or behind the billing counter, etc. To catch customer’s attention, they allow you high versatility for using different types of graphics and design elements.

The packaging box can be fully customized according to your needs.

Clear Packaging

Plastic packaging boxes with hang hole are transparent and provide a good look at the packaged product to the customers.

This lets your customers easily verify and inspect the product without the hassle of opening the packaging.

This guarantees a positive experience to the potential customers and they can make informed buying decisions.

In addition to this, these type of packaging boxes are durable and provide tamper-proof packaging for products to provide them better protection during transportation and external weather elements.

Coffee packaging has changed and evolved a lot over time. The packaging is the initial sensory contact between the customers and the brand and influences them to purchase the product.

Companies have adopted new trends in coffee packaging to influence the customers into buying their products. Some of the key trends in coffee bag designs are as follows:

Flexible Packaging

Coffee is being increasingly packaged in flexible bags as they are lightweight and also easy to display on the shelves. They are highly stackable and it reduces the transportation cost also.

The flexible packaging is cost-effective compared to the traditional rigid packaging and also provides excellent moisture protection which is critical for keeping the coffee fresh.

Flexible packaging also allows for excellent quality graphics printing which makes the overall packaging very attractive.

 Minimalistic Design

The packaging of the coffee has moved to be minimalistic. Customers are more likely to purchase coffee which has a neat and minimalistic packaging compared to coffee which is cluttered with lots of information on the packaging.

Simple packaging which communicates the message to the customers in minimum words is the current trend in coffee packaging.

Eco-Friendly Packaging

Most of the coffee bags are eco-friendly and sustainable in a push in moving towards a greener and cleaner world.

The coffee manufacturers make their packaging recyclable which in addition to being eco-friendly also leaves a positive impact on the customers about the brand. Customers are less likely to purchase non-recyclable packaging which poses threat to the environment.

How Coffee Bags Increase Coffee Sales

Packaging is an important element of marketing and selling coffee. Packaging is the first visual cue which the customer gets of the product and it considerably influences their purchase decisions.

The packaging helps to create brand awareness and brand consistency. It helps to differentiate the product from the competition and leads to brand reinforcement.

It is also established that the customers feel an emotional attachment to the brands if they like its packaging. Some recent studies claim that one-third of the customer’s buying decisions are based on the packaging of the product.

The importance of packaging is even more important for coffee. Customers generally form perceptions and judge coffee by the colors of the packaging, typography, and the overall features of the packaging.

The packaging of the coffee should also depict the different features of the product like its country of origin, roast type, the intensity of the roast, flavors etc.

These are very important information which aids the customers to process and evaluate the coffee they are buying. Coffee grown in different geographical locations are different and the customers can purchase after considering their taste and the taste which each geographical location has to offer.

The colors and graphics used in the packaging also tell the story of the brand and souring of the coffee which positively influences the customers.

Coffee is a product which is frequently purchased and good packaging can enhance the feel of the product for the customers. They will form better brand perception and will be influenced in making the purchase decision.

 Considerations for Designing Coffee Bags

Packaging the coffee is an important part of the business as it should benefit and offer value to both the coffee brand and its customers. A well-designed coffee bag should be able to capture the essence of the brand and win the hearts of the customers.

The ideal packaging should differentiate the brand from the competition. There are many considerations which go into designing a good coffee bag which is as follows:

Country of Origin

Coffee is grown in different countries and some geographical locations are more suited for growing excellent coffee. Some countries are known to produce better coffee compared to others.

Thus, the country of origin of the coffee is an important identifier and should be clearly mentioned on the coffee bag. The more informed and well-versed customers can easily relate to the features and quality of the coffee from the country of origin.

Like the Sumatran coffees are generally developed as full-bodied and spicy coffee. This information will not only help the customers to learn more about the features of coffees from different countries, but it will also improve their repurchase decisions.

Neat and Consistent Packaging

The feel of the packaging is important as it influences the customers towards purchasing the coffee.

The packaging should be neat and clutter-free. The trend is towards using bold colors as they stand out and catch the customer’s attention when displayed on the shelves.

The color, when used consistently, becomes the brand color and customers associate that color with the specific brand of coffee.

The packaging bag should also provide utility and convenience to the customers. It should come with ziplock with the resealing option which enables the customers to reseal the packaging after using the coffee. This keeps the coffee fresh for longer.

Barrier Properties of Packaging

The packaging should be done in a manner to ensure that it remains airtight which will preserve the coffee for longer. The coffee bags should have a degassing valve which lets the CO2 out of the bags after the coffee beans are roasted.

The coffee bags should be sealed with a heat sealer for the degassing valve to work. Coffee is highly sensitive to external elements like oxygen, UV light, etc. and it should be protected from exposure to such elements to preserve it.

The packaging bags should have barriers to protect from the elements. Coffee bags come with barriers made of a metalized or pure aluminum barrier as a 3-ply laminate.

Roast Date

The roast date for coffee is an indicator of its freshness. It points to how long it has been sitting after it has been roasted. The coffee packaging should clearly mention the roast date. This will help the customers to buy only fresh coffee.

The coffee bags should also mention the best before date. The roast date and the best before date should be clear of any background noise for it to be clearly visible and legible for the customers.

Eco-Friendly and Sustainable Packaging

Considering the impact of plastics and non-degradable packaging on the environment, the coffee manufacturers are constantly endeavoring towards reducing their environmental footprints.

Considering this, the coffee bags should be eco-friendly. It should make use of raw materials which can be easily recycled. The coffee bag should aim towards reducing their use of plastic and other harmful and non-recyclable materials which affect the environment.

Using a recyclable packaging also creates a better image of the brand among the customers of being eco-friendly and can influence them in making their purchase decision.

Examples of Great Coffee Bag Designs

Some brands have come up with great ideas and innovation in designing their coffee bags. This has made a significant difference to the popularity and sales of their brand. Examples of some great coffee bag designs are as follows:

Target’s Archer Farm

Target’s Archer Farm coffee bags are illustrated with more than 50 pieces of unique art with each telling a story of where and how the coffee was grown.

The bags are not only very well-designed it also clearly provide the product name, flavors, and the key features of coffee to the customers.

This helps the customers to make their choices better as they will know if its director fair trade, how it has been roasted, and the different flavors.

The packaging is also completely recyclable which reduces the impact on the environment.

 Coffee Inn

The Coffee Inn packaging makes use of beautiful ethnic patterns on the exterior for creating a direct reference to certain cultures. The end result is an original and authentic fusion of patterns.

These patterns are instantly noticeable to the customers which help the packaging stand out on the shelves. The font is also modern and elegant and the small dots on the packaging indicate the intensity of the roast.

The patterns on the Coffee Inn packaging shares the story of the origin of the beans and also provide a lively visible appearance. The coffee bag is made from completely recyclable materials which adds value to the customers and minimizes adverse impact on the environment.

Atomic Coffee

Atomic coffee has been synonymous with high quality of craftsmanship. Their packaging is nicely designed and appears like a small brick of coffee beans.

The use of metallic copper against a black background provides a touch of sophistication and luxury to the brand.

The brand name is printed in an informal and thick font in lower case which makes it stand out. The brand has different variants of coffee to offer to the customers and a white label on the front with sans serif font distinguishes the different coffee types.

The bottom of the packaging is also innovative and provides a little surprise- a dot pattern with fun and modern attitude.

92 Beans Coffee

The 92 Beans Coffee packaging bags have a white background with circles. These circles are an integral part of the packaging and explain one-shot coffee in the most simple manner.

The circles are of different colors- red symbolizes heat, black represents the coffee beans, and the white is for the creamy milk on the top. The three colors help to identify the different coffee variants- espresso grind, whole beans, and decaf.

The packaging is minimalistic and attractive which makes the product stand out from other similar coffee. The coffee bag is well-designed, simple, bold, and clean similar to the art of making high-quality and refined coffee.

Starbucks Tribute Blend

The packaging for the Starbucks Tribute Blend coffee provides a multi-layered and artistic feel. The different elements of the coffee origin and branding effectively come together in the beautifully designed black, white, and green bag.

The green circle is hand painted and the iconic Starbucks logo has not been used.

The design is modern but also simplistic at the same time. The design on the coffee back is subjective and different customers can perceive it differently. The packaging is also eco-friendly as it is completely recyclable.

 Examples of Bad Coffee Bag Design

There are times when the coffee bag design does not work out and it may cost the brands dearly. Some of the examples of bad coffee bag designs are as follows:

Keurig Coffee

The Keurig Coffee’s K-cup works on the premise that the users pop a tiny plastic cup into the machine and with a push of a button, the coffee brews. The K-cups are single-serving coffee bags packaged using plastic materials which are non-recyclable.

These K-cups pose a grave threat to the environment as they cannot be recycled and mostly end up in landfills.

In the year 2016, it was estimated that more than 23 million households in the US had Keurig machines which use the K-cups for brewing coffee. The K-cups also do not provide the users with the rich experience of brewing and tasting the coffee.

Nescafe Gold

The packaging of Nescafe Gold- a popular brand from Nescafe- was not very inspiring. The packaging was bulky and it was not very protective of the coffee from the elements.

The company then went for a change in packaging design and introduced the new packaging with a brushed champagne gold lid and an overall sleek packaging.

The new packaging also helped to retain the freshness of the coffee longer. The brand also changed the recipe of its coffee by adding Arabica beans which were ten times more finely ground. These changes to the packaging and the recipe helped it regain its popularity among the customers.

Nespresso

Nespresso is a part of the Swiss multinational Nestle and sells coffee machines and single-serving coffee capsules. The coffee pods sold by Nespresso are made of aluminum and they create unnecessary waste.

Aluminum which is a valuable resource ends up being wasted in the landfills which are not good. Majority of the coffee pods are not recycled and the company does not share any data either on the recycling rates of its coffee pods.

The magnitude of waste can be understood from the fact that as of 2012, Nespresso sold more than 27 billion of its coffee pods around the world.

 All right, you must have been trying sooo hard to read the whole article, take a rest and go drink a coffee, won't you?

What is Product Packaging

Packaging refers to the outer and inner covering used to enclose a product. It is the first point of contact between the brand and potential customers and greatly influences the customer’s buying decisions.

The packaging should provide adequate protection to the packaged product from any form of damage. It also helps to communicate the product quality and benefits to the customers.

The customers develop a perceived value and quality of the product based on its packaging. Customers are more likely to buy a product with catchy and utility packaging.

Packaging also becomes the product identity and helps to differentiate the product from the competition.

How to Design Product Packaging

It is important to design a good packaging for influencing the customer’s perception of the product and the product’s utility. The packaging should be simple and help the customers to immediately understand what the product is and how it is useful for them.

the packaging should be targeted towards the potential customer segment. It should be honest and clearly label the product’s content/ingredients, quantity, manufacturing date, best before date, etc.

It should not be misleading to the customer in any way. The packaging should be innovative and eye-catching to differentiate your product from the competition.

It should enhance the shelf impact of the product by making it stand out from other products displayed on the shelves.

Finally, the packaging should be practical and should offer ease of use to the customers.

How Does Packaging Contribute to Product Identification

Packaging should be done in a manner which is consistent with the brand and the product. This helps to create a brand identity for the product which can be recognized easily by the customers. High-quality printing, use of a logo, graphics, etc. all draw customer’s attention and builds a distinct brand identity.

Over time, a well-designed packaging becomes the identity of the brand and helps to differentiate the product from the competition. The customers can identify the product in crowded retail shelves only by looking at the packaging design.

How to Get Packaging for Your Product

Buying packaging for your product involves careful thinking and considerations. You should start by deciding the type of packaging you need for your product. You can search for multiple vendors for getting quotes for the type of packaging you need.

This is followed by creating a packaging prototype by putting the packaging graphics on a decline. You should decide and approve the color schemes and other branding elements on the packaging in this stage. The packaging labels should also be finalized during this stage.

Once the packaging design and branding elements are finalized, you should work out the production schedule and lead time with the supplier.

The packaging boxes should be inspected immediately after receipt from the supplier and any discrepancy or errors should be reported to them immediately for necessary corrective actions.

How to Create Packaging for a Product

Before you start the process of creating packaging for your product, you should be clear about what the product is, who is buying the product, and how are they buying it.

The branding and design elements on the packaging box should be consistent with the branding strategy of the company. It should use consistent colors, fonts, and logos which are being used by the company.

You should decide the different packaging layers- outer packaging, inner packaging, and product packaging which is needed for your product.

This is followed by choosing the ideal packaging material which depends on the type of product, competitor’s packaging strategies, and your budget.

You can work closely with the printer to ensure that the final packaging looks like what was planned. You should get feedback on all the key stakeholders before finalizing the packaging for your product.

If a Package Prevents Tampering with a Product, which Purpose of Packaging is Being Performed

One of the key purposes of packaging is to protect the product from tampering and damage. If the packaging is preventing the product from getting tampered, then it is performing the product protection purpose.

The packaging should protect the product from wear and tear and damage during transit and while placed on the retail shelves.

How to Choose Packaging for a Product

The starting point of choosing the best packaging for your product is to know your customers. The packaging should appeal to your customers and be consistent with your branding guidelines.

The customers should be able to identify your product from a distance by looking at the packaging itself. The budget also plays an important part in choosing the packaging.

 You should work out your budget and assess what type of packaging fits best into it.

Packaging should also make it convenient for your product to be easily shipped to retail stores.

The packaging should be chosen to ensure maximum protection for the product, especially if the product is fragile and needs better protection. You should also choose eco-friendly packaging as it not only protects the environment, it also creates a good impression on your customers.

Why is Packaging Important to Product Planning

Packaging plays an important role in the marketing of any product.

In fact, some experts believe that packaging has become as important as the product itself.

Product planning involves designing a new product keeping in mind many factors like customer’s requirements and other market dynamics. Packaging planning is the process of designing the packaging of the planned product.

Packaging can be the difference between successful marketing of a product and failure to effectively market it. Packaging must be seamlessly integrated into the manufacturing process and it should not slow down the production process.

What do You Legally Need to Have on Product Packaging?

Each country has different rules and regulations on what has to be legally displayed on the product labels.

The products being sold in the US should comply with the Fair Packaging and Labeling Act (FPLA) and Uniform Packaging and Labeling Regulation (UPLR).

These laws require that the product packaging should mention details like the identity of the commodity, the name, and place of business manufacturer, packer, or distributor. The net quantity of the product, servings, uses, etc. should also be mentioned.

All quantities should be mentioned in metric (SI) units on the packaging. It is important to note that the FPLA applies to the net quantity of contents on the packaging for goods sold on the basis of weight. It does not cover products like electronics or industrial equipment.

What Software Programs do you Use to Create Product Packaging

There are many software programs to create effective product packaging. Some of the best software programs for designing product packaging are:

Artios CAD is one of the most popular and best software for packaging design. It has a large library of standard ECMA and FEFCO die-cuts. It is a comprehensive package which allows you to design dieline, 3D models of packaging, and print-ready packaging layouts.

An impact is also a good software for designing product packaging. You can create print-ready packaging layouts, displayers, and 3D box models using this software. It also comes with a die- making function which is useful for die-cut producers.

Kasemake is a packaging design software which allows you to design in accordance with FEFCO, ECMA, FSDUs, etc. You can import adobe illustrator and Auto CAD files to it. You can opt for buying a separate module which can provide you function to manage workflows to improve the coordination between sales and design team.

Does Packaging Affect How Much We Like a Product

The packaging is the first point of contact between the customers and the brand. It plays a major role in shaping consumer behavior and purchase decisions.

It is established that the majority of the buying decisions are made by consumers in the store and packaging plays an important role in influencing those buying decisions.

A well-packaged product draws consumer’s attention immediately and narrows down the competition effectively. Packaging decides the perceived quality of the product for most consumers.

Packaging also aids in building brand identity and helps the consumers to identify a particular brand on the retail shelves, just by looking at the packaging itself.

A lively and bright colored packaging with elegant design and graphics is likely to capture the potential customer’s attention and influence them into buying the product.

What do You Put on the Side of Product Packaging Box?

The sides of the product packaging box can be used for effective labeling.

It can provide the details of the product and other information like ingredients, date of manufacturing, best before date, batch number, price, quantity, etc.

It can also be used to showcase eye-catching design elements and graphics for capturing the customer’s attention.

How to Make Product Packaging in Photoshop

Photoshop is a widely used software for designing product packaging. You can take the help of experts or your in-house team for designing packaging for products using Photoshop.

The first step is creating the dieline which is a flat template of the packaging. It indicates where the packaging should be cut and perforated.

This is followed by designing the graphics and branding elements of your packaging. This helps to differentiate your product from the competition and draw customer’s attention to it. The designer will then create a 3D mockup of your packaging which will help you to see how your packaging will look in real life. You can make modifications to your packaging in this stage.

Once the packaging is finalized, it is time to move to print options. You should provide clear instructions to the printer on how you want the packaging to be printed.

How can Product Packaging be Improved?

There is always scope for improving your packaging to reach out and appeal to your customers in a more effective manner. You can start by looking at the packaging material used. It should be cohesive and consistent with your product and brand.

You should also mention the key details of your product and brand on the packaging and any other special process used in manufacturing for your customers to connect with the brand better.

If your packaging is unable to meet your expectations and lags behind in creating the desired impact on the customers, then you should seek the support of professional designers.

They will help to improve the look and feel of your packaging by enhancing the design and branding elements on it. If you are not using eco-friendly packaging, then you must take measures to immediately move towards using it for your products.

It creates a positive image of the brand on the customers and they prefer to buy products using eco-friendly packaging. It also protects the environment from toxic and non-biodegradable packaging waste.

Is Product Packaging Always Upfront About What is Inside

Product packaging should ideally provide honest information about the packaged product. However, there have been instances when the packaging has not been upfront and honest about providing information on the product to the customers.

Some products are known to provide incomplete details on the ingredients on the packaging. There are few terms like “natural”, “healthy”, etc. which are not clearly defined by the authorities and are hence used in vague terms by some manufacturers.

Studies have shown that only about 15% of the customers actually take time to check the product details, its ingredients, etc. on the packaging.

Having faulty or misleading details on the packaging is not a good practice and it corrodes customer’s confidence in the brand and hurts the manufacturer in the long run.

How to Coordinate Product Production and Packaging

Packaging has become a core and important element of the product itself. Companies need to reduce manufacturing time to quicken up the production process.

This helps them to manufacture more products for shipping to the retail stores. The current trend is the integration of packaging solutions into the production assembly lines.

This integration helps to save time and money and improves profitability. Integrated packing solutions automate the process of packaging to a great extent and reduce the chances of human error.

It also minimizes losses and wastage in the packaging process which can happen in a non-integrated packaging system due to human error. Integrated packaging systems also minimize the downtime between runs and increase the efficiency of production and packaging.

What is Plastic Packaging

Plastic is one of the most used materials for packaging products worldwide. It is cost-effective and provides excellent protection to the packaged products. It is lightweight which makes it more convenient for transportation and reduces its carbon footprints too.

The plastic packaging industry was valued at $198 billion in 2017 and it is likely to reach $269.6 billion by the year 2025. The food and beverage industry will be the biggest driver for plastic packaging going ahead and is likely to grow at 4.2% annually.

Asia-Pacific is the largest market for plastic packaging followed by North America in the second spot. The current article provides answers to some of the most frequently asked questions pertaining to plastic packaging.

What is Plastic Packaging Called

There are different types of plastics used for packaging purpose. Some of the most commonly used plastic polymers for packaging are as follows:

High-Density Polyethylene (HDPE) is the most commonly used plastic polymer for packaging. They have good toughness and barrier properties and are ideal for packaging a variety of products. It has good chemical resistance so it is used for packaging of industrial and chemical-based products.

Low-Density Polyethylene (LDPE) is known for its toughness, flexibility, and transparency. It is a popular choice for packaging where heat sealing is used.

Polyethylene Terephthalate (PET) is colorless and tough and is used for making beverage bottles and other injection molded packaging containers. It is odorless, chemical resistant, and has good barrier properties which make it an excellent choice for the packaging of food products.

Polypropylene (PP) is a strong polymer with a high melting point which makes it ideal for packaging hot-fill liquids.

Poly Vinyl Chloride (PVC) is cheap and has good chemical resistance. It is used for blister packaging and clamshells.

How are Plastic Packaging Boxes Made

The plastic packaging boxes are made using the latest and state-of-the-art production technology. Most manufacturers are now moving towards using the advanced and superior bonding technique for manufacturing plastic boxes instead of the traditional ultrasonic and interlocking tabs.

The manufacturing materials also being used these days are sustainable and eco-friendly, which do not pose any serious threat to the environment.

How Much Does Plastic Packaging Boxes Cost

Plastic packaging boxes are one of the cheapest and most effective packaging solutions available. They offer you cost-effectiveness along with good durability and barrier properties. If you buy in bulk then a typical plastic packaging box will cost you less than $0.50.

These packaging boxes can be easily assembled by folding along the soft fold lines. Using a plastic packaging cost can mean that your packaging cost can be reduced to nearly 15% of the total product cost.

How to Recycle Plastic Packaging Materials

Plastic packaging these days are totally recyclable which is a great improvement over the non-recyclable and non-biodegradable plastic packaging used earlier.

It is estimated that in 2016, nearly 90% of the US population was in a position to recycle plastic bottles and 60% can recycle rigid plastic materials. Similarly, 45% of all the plastic packaging used in the UK was recycled in 2016. Plastic packaging materials can be recycled using mechanical recycling or by chemical recycling in which the plastic is further broken down into its constituent parts.

There are challenges and barriers to mechanical recycling of plastics as it is difficult and costly to collect, sort, and process plastic packaging for recycling.

This is where chemical recycling helps as it breaks down the longer molecular polymeric carbon chains into medium length carbon chains and into synthetic crude oil that can be used to make new plastics.  Most plastic packaging bags and films are recycled into composite lumber.

Recycling is also cost-effective as it costs nearly $4,000 to recycle one ton of plastic packaging materials, while the selling price of it can be 2-3 times more than the recycling costs.

Where to Buy Plastic Packaging Boxes

You can buy plastic packaging boxes from a reputed and professional manufacturer. You need to do proper due diligence before finalizing the manufacturer as packaging is an important element of your product and you should ensure only the best quality packaging boxes for it.

You can start by identifying plastic packaging box manufacturers who make the type of plastic box which is best suited for your product. You should also check the minimum order quantity restrictions with them. If a manufacturer has a high minimum order barrier which is much more than your requirement, then it is better to look for other alternatives.

It is also important to assess the type of manufacturing infrastructure and capabilities possessed by the manufacturer. They should have the latest production equipment and should be able to meet the deadlines for production and supply of plastic packaging boxes.

They should also have a highly experienced and trained workforce which can ensure defect-free production of plastic packaging boxes. You should also negotiate the rates with different manufacturers and sellers to get the best rate for plastic packaging boxes.

Why Does My Cat Like Plastic Packaging

Cats are known to be playful and chew plastic packaging boxes. If the packaging box contains food items or groceries, then the lingering smell of food can entice cats into chewing it.

Cats are very sensitive to smell and thus can detect the smell of food items in the plastic packaging from a distance which makes them play with it. Some plastic packaging boxes are also coated with cornstarch, stearates, or contain traces of animal by-products like gelatin which make them attractive to cats.

Many cats are known to enjoy the crinkling sounds made by plastic packaging and thus they play with them. Some experts also believe that the smooth texture of plastic packaging is liked by cats on their tongue which is why they like licking and chewing it.

Some plastics may also contain particular chemicals which may mimic pheromones or other attractants which draws cats to play with them.

What Plastic is Used for Blister Packaging

Blister packaging is done by the thermoforming process. It involves heating a sheet of plastic to a temperature where it can be easily molded into any shape. Blister packaging has pre-formed pocket or shell inside of which the product is placed securely. The different types of blister packaging are as follows:

Face Seal blister packaging surrounds the product and is heat sealed into a piece of cardboard. The seal is only used on the flange and the rest of the cardboard remains uncovered. This is a common and inexpensive form of blister packaging.

Full face blister packaging involves the blister seal extending to the entire face of the cardboard. This provides better strength and durability to the packaging and protects the packaged product. It also comes with a hanging feature.

Full card blister packaging is similar to full face blister packaging with the only difference that instead of being sealed to the cardboard, its flanges are wrapped around it.

Clamshell packaging makes use of a blister card which is inserted and not sealed on the as in other types of blister packaging. It is more durable than the previously mentioned blister packaging forms and is costlier also.

Skin packaging is another form of blister packaging where a thin film is placed over the product on a blister card. The film is strong and clear and wraps around the product as its skin which is where it derives its name from.

The most commonly used plastic polymers for blister packaging are PET and PVC. They are strong and rugged in nature which provides excellent protection to the packaged product.

Blister packaging is used in packaging a wide range of products in industries like electronics, pharmaceuticals, consumer goods, personal care products, office supplies, etc.

What Type of Plastic is Food Packaging Made From

While using plastic for food packaging, it is important to ensure that the plastic polymer being used is approved for the same and is food-safe. In the US, the Food and Drug Administration (FDA) approves plastic as being food-safe which are known as food contact substances (FCS).

FDA defines FCS as substances which are intended to be used as a component of materials used in manufacturing, packaging, transporting, or holding food products.

PET is commonly used for food packaging. It is biologically inert if ingested, is dermally safe and is not hazardous if inhaled. PET is a stable plastic resin and it does not react with or contaminate the food products on coming in contact with it.

PP is also commonly used in reusable food containers. It is also used to manufacture single-serving food tubs. PP has a high melting point which makes it ideal for use in microwaves.

It does not react with the liquids, acids, or bases and is perfect for food packaging. HDPE is also considered safe for food packaging and is used for packaging of milk, fruit juices, butter containers, cereal box liners, food buckets used in cafeterias, etc.

Virgin HDPE is cleared by the FDA for food packaging. The FDA checks the use of recycled HDPE for food packaging on a case-to-case basis.

Why is Plastic Packaging Bad for the Environment?

Single-use plastic packaging is considered bad for the environment. Such packaging is meant to be used only once, after which it is disposed of by the end consumer. It is not recycled and either ends up being in landfills or even worse, in the ocean bed. It is estimated that nearly 50% of the plastic packaging is single use and is not recycled.

Such plastic packaging does not decompose easily and it can take up to 500 years or more for them to decompose in the landfills. Studies have also indicated that 8 million metric tons of plastic end up in the ocean each year which adds to the approximately 150 million tons of plastic weight already existing in the oceans.

This figure is only expected to increase considering our lifestyle and ways of disposing of plastic packaging waste.  Scientists have claimed that in the next 10 years, the oceans will be littered with nearly 250 million tons of plastic waste and by 2050, there will be a more plastic waste in the oceans than fish.

This seriously damages the marine water ecosystem and also puts humans at risk of consuming these toxic plastic particles by means of seafood.

How to Reseal Plastic Packaging

Resealing plastic packaging box is the easiest way to protect the packaged product especially for food items. If the packaging does not provide you with ziplock feature and you do not have a ziplock bag handy with you, you can consider resealing the original package after using it.

You can use a matchstick or lighter and run it along the opened side of the packaging by pressing the two sides of the plastic packaging bag together. The packaging bag will be resealed and this will keep your food products fresh and safe for long.

How do You Recycle Plastic Water Bottle Packaging?

Plastic water bottles can be one of the easiest packaging materials to be recycled. The bottles are first collected from the end consumers and are sorted for removing any other materials like metals, glass, etc. The bottles are then sorted according to the plastic resin they are made of.

The bottles are then cleaned to remove any food residue or liquids. They are then shredded and converted into flakes which are then melted and formed into small pellets.

These pellets are then bundled and sold to other companies which can make use of the plastic to make other plastic products.

How to Open Plastic Packaging  

Some plastic packaging like clamshell packaging is difficult to open without scissors and you should take proper precautions before opening it with your hands.

You can use a can opener or tin snips to open it safely. They can cut effortlessly through the hard clamshell packaging. You may also consider wearing protective gloves to protect against any injuries to your hands.

Another precaution is not to hold the packaging between your legs to stabilize it while opening as it can cause injuries. You should ensure that children are not around while trying to open sturdy clamshell packaging.

Plastic is one of the most versatile and cost-effective packaging materials. It is used for packaging of products of different types in multiple sectors.

Plastic packaging has become dominant in sectors like food and beverages, personal care, household care, consumer electronics, apparel, etc.

The global plastic packaging market’s value stood at USD 198 billion in 2017. It is estimated that the global plastic packaging market will reach a total value of USD 269.6 billion by the year 2025.

The demand for plastic packaging of products is increasing as it is flexible and cost-effective.

Plastic boxes provide adequate protection to the packaged product and protects it from abrasions and damage during transit. It also protects the products from weather elements and keep them safe.

The importance of plastic packaging makes it critical for you to identify and select suitable plastic packaging box supplier for your products.

In this article, we will discuss 10 tips that can help you find a trustworthy plastic box factory:

verify the credentials of the factory

Check they have the materials you need

ask for the minimum order size

Check whether they can speak fluent English

Ask how many people the factory has

Meet the factory face to face

Ask for some previous works of the factory

Check the production capabilities

Ask about how they do the quality control

Compare the price

The current article highlights the various considerations you should keep in mind while selecting plastic packaging box suppliers.

Considerations for Finding the Best Plastic Packaging Box Supplier

Identifying and selecting the best plastic packaging box supplier can be a difficult task.

There are many suppliers in the market offering different types of products and specifications.

You should have a thorough checklist and due diligence process to select the best supplier for you. You can consider the following while selecting the best plastic packaging box supplier for your products:

Verifying the Credentials

The first step towards identifying a reliable plastic packaging box supplier in China is to verify their credentials. You should have a thorough due diligence process which will help you to screen and finalize the best supplier.

There are a large number of suppliers for plastic packaging boxes in China and a comprehensive due diligence helps you to narrow down your options and choose from the best pool of suppliers.

You can initiate the preliminary round of due diligence through electronic means only and can conduct a physical due diligence and assessment of the shortlisted suppliers.

There are many aspects which you need to assess during the due diligence process. You should pay particular attention to things like the manufacturing capabilities, manufacturing infrastructure of the supplier, experience and quality of human resources, client list, previous experience of delivering similar projects, etc.

You can also try to take the details of their past clients. Most suppliers should provide you their past client’s details. If any supplier is reluctant or unwilling to share their client list, then it may mean that they do not have satisfied clients or they are new to the business.

You should ignore such suppliers as they may not be reliable in the long run.

Does the Supplier Provide the Required Materials?

There are many different types of plastics used for packaging boxes. Each of these plastic polymers have their own properties and applications in the packaging industry.

Before you select a plastic packaging box supplier, you should verify with them whether they supply the required plastic polymer which you will need.

You may have specific requirements from the plastic packaging boxes which you need to share with the potential suppliers beforehand to check if they will be able to meet your requirements or not.

You may want plastic packaging boxes which are durable, odorless, UV-resistant, etc. You may also need the material machined, stamped, or molded. Your specific needs will also depend on your application.

Once you are convinced and assured that the potential suppliers deal in the type of plastic packaging boxes which you need for your application, then you should go ahead further in the process of selecting them.

Minimum Order Size

One of the biggest challenges and restrictions of Chinese plastic packaging box manufacturers is their minimum order size. The Chinese manufacturing system and infrastructure is world renowned and to take maximum advantages of economies of scale, the manufacturers put a high minimum order barrier.

The Chinese manufacturing industry is characterized by low-profit margins compared to the other western manufacturers, and this lower profit margins need to be offset by higher order quantities.

Due to this, the  Chinese manufacturing industry is sometimes not the best alternative for small and medium-sized clients who do not have bulk requirements and would want to place smaller orders as per their needs.

Manufacturing of plastic packaging boxes require considerable investment upfront in sourcing the machinery, mold designing, and testing.

The real economies of scale can be leveraged only if the production is done in bulk. However, you may not be in need of bulk plastic packaging boxes.

Hence, it is highly recommended to check with the potential suppliers about their restrictions on the minimum order quantity. Ordering bulk quantities when you do not need it will lead to unnecessary expenses.

If the supplier has very high minimum order quantities, then you should explore other options who have more reasonable minimum order quantities.

Check for Potential Language Barriers

You should check for any language barriers while selecting a reliable plastic packaging box supplier in China. It is observed that language barrier is one of the biggest hindrances in the long run while working with Chinese suppliers.

It can create confusion and ambiguity between the client and supplier if not managed properly.

While things have changed drastically over time and China has opened itself to the international economy, still all the suppliers and manufacturers are not proficient in English which creates problems for western clients as they themselves will not be knowing Chinese languages like Mandarin or Cantonese.

Assessing the language barrier, thus, should be a major part of your due diligence process of assessing a good plastic packaging box supplier.

Hence, you should prefer a supplier who knows and understands English or has staff on their roles who are proficient in English. This helps to sort out any issues and streamline problems arising out of language barrier at the earliest and also ensures that you and the supplier are in sync and on the same page.

Selecting the Right Factory Size

Selecting the right factory size is an important consideration for selecting the ideal plastic packaging box supplier. It is quite common for most clients to prefer the large-sized suppliers as they will be having better manufacturing infrastructure and capabilities.

They will generally be also more competent and technologically superior to the smaller manufacturers. However, choosing the largest supplier may not always be the best decision you can make for selecting a reliable plastic packaging box supplier.

The larger the manufacturer’s scale of production, the greater the chances of overhead costs being adjusted to the final price of the product. This can mean that you end up purchasing products at a higher price.

The prices of large manufacturers are mostly costlier and difficult to afford for small clients. You should also consider the priority which a large-sized manufacturer will accord you while doing business.

if your order size is not in bulk, then you should prefer smaller-sized suppliers as they will provide you greater priority and customized service compared to the larger suppliers.

You don’t want to get stuck up on your order despite spending money as the larger suppliers are busy with other important clients of theirs.

Meet the Supplier Physically

You may have the most rigorous of due diligence processes, but before finalizing on the plastic packaging box supplier, it is important to meet them physically.

You can do the first round of screening online and collect the relevant data which will help you to narrow down your alternatives and shortlist the most competitive and suitable suppliers.

Despite the online due diligence process and data collection, it is highly recommended to meet the shortlisted potential suppliers physically.

Meeting them physically gives you a fair idea of their manufacturing infrastructure and capabilities and you can also verify the information provided to you in the earlier rounds of due diligence process.

Face-to-face meetings with the potential suppliers help you to understand their complete capabilities and how they fit in and align with your business.  You can get a better understanding of whether the supplier is suitable for you and will be able to meet your requirements or not.

Check Previous Works

Checking the previous works and experience of the suppliers is an important element in the entire process of finalizing the most ideal plastic packaging box supplier.

After you complete the initial round of due diligence, you should check the quality of previous works done by the supplier. You can request them to share few plastic packaging boxes which they have supplied to clients with similar needs as yours.

You can also check the quality of the previous works during your face-to-face meeting with the potential suppliers.

You should ensure that the previous works done by the supplier match your requirements in terms of the type and quality of plastic needed, application, and other quality standards.

You can check if the products are in conformity with your exact requirements or some modifications need to be made, which should be communicated to the suppliers.

Assessing the previous quality of works done by suppliers help you to understand the quality of the products which can be supplied and the reliability of the supplier in meeting deadlines.

Check Manufacturer’s Production Capabilities

Manufacturer’s production infrastructure and capabilities should be studied and analyzed in detail while conducting the due diligence of plastic packaging box suppliers.

You should verify the manufacturing capabilities of the supplier to ensure that they will be able to meet your order quantities and deadlines without fail. You should check whether they have the latest manufacturing equipment and technologies or not.

The final quality of the product which they will be able to produce using their existing manufacturing infrastructure and capabilities is also an important consideration which you should include in your due diligence process.

The suppliers should have highly skilled and trained workforce which will be able to manufacture almost defect-free products and meet the production targets.

You can also check if the supplier will be in a position to upscale their manufacturing process and whether they are prepared to manufacture additional pieces over and above the minimum ordered quantity if need arises.

If you are a client in the overseas market, then it is very important for you to discuss the lead time with the supplier.

If you have to wait for weeks before the product reaches you, then it becomes meaningless for your business as the customers will move to other competitors.

Hence, you should select the supplier with the best product quality along with the least shipping time. The better the manufacturing infrastructure and capabilities of a supplier, the better the chances of them providing you quality products on time.

Quality Control

The supplier should be able to provide you high-quality products in conformity with your specifications.

You should not have to spend lot of time and resources over the supplier on trying to do quality control of the products being supplied.

If you have to frequently visit the supplier and check on their quality control measures, then it becomes an unnecessary expenditure for your business and adds to the cost of manufacturing.

Ideally, the supplier should be able to conduct high degree of quality control at their end to ensure that the products delivered to you meet your quality standards and specifications.

If a supplier does not provide you assurance of quality control and delivering the final products as per your specifications, then you should explore other alternatives.

Cost-Effectiveness

Once you are convinced of the manufacturing infrastructure and quality control of the supplier, then you should check their financial estimates.

The price should be judged in accordance with the quality of products and the existing market rates for other suppliers.

You don’t want to pay higher rates as it will impact your profitability. It is always recommended to take financial quotes from multiple suppliers and check who is offering you the best value for money.

You should also negotiate on the prices quoted by the supplier and try to strike a good deal instead of simply accepting their quotes without any form of bargaining.

The wine industry is growing at a healthy rate. Increasing customer preferences and rising disposable incomes are the key drivers of the wine industry.

Wine packaging has also evolved considerably over time. Using bottle wraps in colorful illustrations is a new emerging trend in wine packaging.

The labels are being more intricately designed using laser-cut labels.

Shrink-wrap sleeves which are digitally printed and cover the entire wine bottle to give a unique look are also very popular in wine packaging.

New materials like wood, metal, rubber etc. are being used for labeling of wines.

Manufacturers are also using eco-friendly packaging which does not impact the environment negatively.

In this article, we will talk about many things that help you have a better understanding of win packaging:

wine packaging market share

famous brand

type of wines

wine packaging materials

wine packaing design tips

wine packaging example

Market Share of Wine packaging

The global wine market was valued at $302.20 billion in 2017 and is estimated to reach $423.59 billion by 2023, clocking a steady growth rate of 5.8% between 2017-2023.

Barefoot continues to be the leading brand of wine in the US with sales of $665.31 till May 2018. It is followed by Sutter Home with sales of $379.82 million.

Woodbridge by Robert Mondavi stands as the third most sold brand in the US and had sales of $349.22 million.

It is closely followed by Franzia Box which registered sales of $337.92 million during the same period.

Yellow Tail, the popular Australian wine brand completes the top 5 wine brands in the US coming in at 5th spot with sales of $269.46 million.

Famous Brands of wine

Barefoot is the most famous and largest selling wine brand globally. It sold more than 22.5 million cases globally in 2016.

It grossed sales of $665.31 million by May 2018 in the US.

Concha Y Toro, the Chilean wine giant registered sales of 16.3 million cases in 2016 and remains the second most sold brand of wine globally.

The US-based wine behemoth Gallo comes in their position and had global sales of 15.9 million cases in 2016.

Changyu, the Chinese wine company was founded in 1819 and sold 15 million cases in 2016.

The brand has also done overseas acquisitions which have helped to expand and consolidate its international portfolio.

Type of Wines

Wines can be categorized into different types based on the process of manufacturing and their taste.

Each wine has different characteristics and generally combined with certain food items.

Some of the most common classifications of wines are provided below:

White Wine

White wine is made either from the black (red colored) or white (green-colored) grapes.

It is manufactured by fermenting without the skin of the grapes.

The white wines provide flavor characters including bright, savory, and creamy which is based on the inputs.

White wine is generally consumed cold and with light foods like poultry, fish etc.

Red Wine

Red wine is made from the dark-colored grapes with the grape skin added during the fermentation process.

Red wine is fermented at a higher temperature for extracting the color, tannin, aroma, and flavors.

Red wines have a more robust aroma and go well with heavier foods like red meats, pasta dishes etc. 

Rose Wine

Rose wine is blush or pink colored. The pink color comes from the addition of grape skin during the first few hours of the fermentation process or it may also be derived from the fact that the wine may be a mixture of red and white wine.

The rose wines are generally light and sweet and are ideal for customers new to wine.

Sparkling Wine

Sparkling wine is typically used for celebrations. The sparkling CO2 bubbles emerging after pouring the wine may occur naturally or they can be added during the fermentation process.

sparkling wines are categorized differently in various countries like they are known as Cava is Spain, Asti or Prosecco in Italy, and champagne in France.

Dessert Wine

Dessert wines taste sweet and can be consumed as a dessert itself or along with desserts.

In some countries, dessert wine is consumed as an aperitif before meals. These wines can also be had with smoked meat or cheese.

Fortified Wine

Fortified wines are those wines in which brandy or other spirits are added during the fermentation process.

these wines can also taste sweet and the exact taste will vary based on the type of spirits added to it.

Materials Used for Wine Packaging

Some of the most common materials used for packaging of wines are as follows:

Glass

The glass is the leading material used for packaging of wines globally. Glass has been used for packaging of wines since the initial stages of the industry.

Tradition is a very important element in the packaging of wines and customers globally prefer wines packaged in traditional glass bottles.

In addition to the traditional element of packaging, glass offers other benefits.

Glass has excellent barrier properties and considering that wines will be kept for a long time in the packaging, glass is the most ideal material for wine packaging.

It is impermeable and protects the wine from external elements like oxygen, moisture, UV light etc.

thereby protecting the wines from contamination and spoilage.

Glass packaging provides an extremely elegant and premium feel to the product.

Plastics

Plastics is now being used by some manufacturers as an alternative packaging material for wines.

It has the added advantage of being more impact resistant and break resistant compared to glass packaging.

It is also more cost-effective than glass packaging. The plastic packaging of wine used in the bag-in-box variety is becoming very popular in some countries.

More than half of the wine consumed in Australia in the year 2008 used the bag-in-box plastic packaging.

The downside of using plastic packaging for wines is that some plastics are known to absorb volatile compounds from the packaged liquid, thus they may take the aroma out of wines packaged in them and impact the overall wine quality to the consumer.

Metal

Some wine manufacturers are using metal for packaging the wines in single-use aluminum cans.

This packaging type is mostly used for packaging single-use cans of sparkling wines.

Metals have the highest impact resistance and durability among all other materials used for packaging of wines.

They protect the wines from damage and contamination during transit to the retail shelves.

Metal packaging looks more premium and sophisticated and provides excellent compatibility for design elements and branding which makes the overall packaging look more elegant and attracts the attention of the customers.

Wine Packaging Design Tips

Some of the important considerations for designing attractive and safe packaging for wine are discussed below:

Durable and Protective Packaging

Wine packaging should consider the durability and protective nature of the packaging.

The packaging should be done using materials which have high impact resistance and durability.

Such type of packaging provides good protection to the packaged wine from damage and contamination during transit to the retail outlets.

Wines are highly sensitive to external weather elements like oxygen, moisture, UV light etc. and coming in contact with them will spoil and contaminate the wine.

Thus, the packaging should be done using materials having excellent barrier properties to provide protection from external weather elements.

The packaging material should also be chemically resistant and should not react with the wines as it can degrade the quality of wines.

Considering the above, glass is thus the most preferred packaging material for wine packaging.

Minimalistic and Elegant Packaging

Use of colors should be done very carefully for wine packaging. The more the colors used the more inferior quality of wine it portrays.

The use of bright colors in packaging also denotes the cheap and inferior quality of the wine.

The brighter the label is the cheaper is the perceived quality of wine among the wine customers.

It is therefore important to do proper research on colors and what they denote in wine packaging and labeling.

The most premium and successful wine brands make use of minimalistic packaging.

They keep the packaging elements and designs to bare minimum.

This type of packaging provides a more premium and luxurious feel to the product and has been known to drive sales.

Clear Labeling

The labeling of the wine packaging is important.

The label should contain all the relevant information pertaining to the contents, the process of manufacturing, country of origin, date of packaging etc.

which will help the customers to make an informed buying decision.

Clear and honest labeling also projects a positive image of the brand and leads to brand building and creating brand awareness.

The labeling materials should be of good quality and they should not get damaged and start peeling off when they come in contact with water and ice.

 Good quality labeling enhances the overall quality of packaging and attracts customers.

Brand Enhancing Packaging

Packaging is a vital element for marketing of wines. Wine is a premium product and the customers are highly influenced by the packaging.

The packaging should have the logo and brand name clearly visible which helps the customers to identify with the brand and recognize it quickly on the retail shelves among the competition.

The packaging can make use of interactive branding elements like Bluetooth labels, 3D printing, QR codes etc.

which will result in effective customer engagement with the brand and the product.

Eco-Friendly Packaging

Eco-friendly packaging is the emerging trend in the packaging of most products.

Wine packaging has also started to incorporate more sustainable elements and green packaging thereby minimizing any adverse impact on the environment.

The industry is moving towards using eco-friendly bottles for packaging of wines. Using eco-friendly packaging holds the brand in a positive light and creates a favorable brand image.

Customers are most likely to purchase green packaging over other forms of non-eco-friendly packaging.

Wine packaging is also increasingly making use of materials like molded fiber shippers, eco-friendly glass etc.

which are completely recyclable and do not leave behind trash which will end up in landfills and degrade the environment.

Examples of Good Wine Packaging

Some examples of good wine packaging are provided below:

Treasure by Superstudio

Treasure, a unique wine brand sources its grapes from selected vineyards.

The winemaking process involves aging in the barrels, then it is bottled and stored under water in submarine facilities located in the seabed.

The packaging of the wine brand tells its story and legacy of winemaking. The bottle is black with minimal design elements. 

The logo- T- is digitally printed on the front and the bottle comes in a stacked corrugated cardboard box and is wrapped in rubber bands to protect the bottle.

Blossom Cava

Blossom Cava’s wine packaging is done to resemble a flower bouquet.

It is designed to be held by the neck of the bottle with floral prints on the exterior which gives it the look of a flower bouquet.

The design is innovative and makes for a brilliant gifting idea.

Blood of Grapes

The Blood of Grapes wine comes packaged in a heart-shaped bottle.

The unique shape of the bottle makes it stand out and differentiates it from the competition.

The bottle is oblong shaped with two blood vessels. The bottle comes in two colors-black and white.

The innovative shaped packaging of the bottle means that the customers can use it as a perfect decorative item after consuming the wine. It is also a good gifting idea on special occasions.

Cuatro Almas

Cuatro Almas wines come packaged in a sleek and stylish black bottle. The packaging has a metal-stainless steel- sleeve.

A different silhouette of a chess piece is displayed on this stainless steel sleeve.

The company also claims that this sleeve will ensure that the wine is kept at an ideal temperature for one hour.

A QR code is also printed on the label to provide more interactive and immersive elements for the customers to engage with the brand.

Blue Hugs

Blue Hug's wine bottle makes use of simplistic and minimal design elements. The brand name is matched by corresponding visual elements on the bottle.

From the back side of the bottle, a pair of hands coming together is visible to the customers which are wrapped around the bottle.

This gives the resemblance of a hug which corresponds with the brand name. 

Dames Laboure-Roi

The Dames Laboure-Roi has an elegant and seductive packaging. The labeling has been done in rich copper color which provides a feel of the premium product.

The entire bottle of wine has been dipped in copper wax to provide that extra luxuriousness to the product.

The packaging is very creative and catches the attention of the consumers.

Charme De La Mer

Charme De La Mer wine bottles are differently packaged.

The packaging does not follow the traditional wine packaging design and it resembles more of champagne packaging.

The bottle is golden colored which provides a touch of exoticness and lends premium finish to the packaging.

The brand name is printed on the front on a sandy patch.

The packaging provides a holiday and beach kissed feeling and is very attractive.

8 Wine

Packaging for the Eight Studio wine is creative and eye-catching.

The number 8 is creatively illustrated on a paper wrap covering the bottle.

Once the wrap is removed, the core branding elements on the bottle are revealed.

The packaging is minimalistic and the number 8 is printed on the bottle and its neck.

Porter & Plot

The Porter & Plot wine packaging is characterized by clean and minimalistic design elements.

The packaging labels also portray simple storytelling about the winemaking process which is ideal for customer engagement with the brand.

Narrow strips of adhesive papers are pasted on the bottle clearly mentioning the type of wine and its origin.

Each bottle is capped with a playful melted wax seal which adds to the visual appeal of the packaging.

Beaujolais Nouveau

Beaujolais Nouveau came out with an innovative and unique paint bucked shaped packaging for its wine.

The packaging makes use of typical paint labels and typography.

The packaging contains interesting details like the number of glasses which will provide a specific color to the teeth.

Lеt’ѕ bе honest, Whіlе a coffee bag is visual elements hаvе no еffесt оn the roasted beans inside, design саn сеrtаіnlу іnfluеnсе соnѕumеrѕ whеn they mаkе a рurсhаѕе.

Pасkаgіng соffее is a huge rеѕроnѕіbіlіtу that ѕhоuld benefit both уоur соffее brаnd and your сuѕtоmеrѕ. Coffee roasters can distinguish themselves by staying оn tор оf іnduѕtrу trends аnd thinking out of thе bоx in tеrmѕ оf thеіr расkаgіng structure and dеѕіgn. Bеlоw аrе an fеw tірѕ аnd trісkѕ соffее соmраnіеѕ can keep in mind whеn lаunсhіng new vаrіеtіеѕ оr rеtооlіng existing рrоduсtѕ tо ѕtау аhеаd іn thеіr іnduѕtrіеѕ аnd gаіn new customers.

Thіnk Bеуоnd thе Bаg: Successful соffее brаndѕ, especially those wіth a mission tо incorporate ѕuѕtаіnаbіlіtу іntо еасh ѕtер of production, аrе еmbrасіng nаturаl-lооkіng packaging that is rесусlаblе and eco-friendly. Pареr соffее bаgѕ are a еѕресіаllу рорulаr option, еvоkіng a positive rеѕроnѕе in consumers lооkіng tо рurсhаѕе еthісаl, fair trаdе bеаnѕ, and grоundѕ. Whіlе thеѕе vаrіеtіеѕ оf paper соffее bags ѕеrvе аѕ the реrfесt blаnk canvas fоr brands tо gеt сrеаtіvе with thеіr graphics аnd dеѕіgnѕ, innovative companies аrе taking іt a ѕtер furthеr bу rethinking thе ѕtruсturаl еlеmеntѕ of trаdіtіоnаl coffee bаgѕ, сrеаtіng іntеrасtіvе еxреrіеnсеѕ with their рrоduсt расkаgіng.

Brand Name A.K.A. Statement Of Identity: This can bе either the “соmmоn nаmе” оr a “fаnсіful nаmе” оf уоur соffее рrоduсt, оr bоth!

Mоѕt roasters еmрlоу a strong brаndіng ѕtrаtеgу to make sure сuѕtоmеrѕ аѕѕосіаtе their соffееѕ wіth thеіr соmраnу name, even іn thе еvеnt of product line extensions (e.g. coffee blеndѕ, іnѕtаnt coffee mіxеѕ, еtс.)

Whole Bean / Ground: Dеѕсrіbіng thе product’s fоrmаt tо соrrесtlу identify what you аrе оffеrіng іѕ оbvіоuѕlу a mаjоr detail to іnсludе оn your сuѕtоm соffее bаgѕ.

This wіll help segregates сuѕtоmеrѕ реорlе with grіndеrѕ wіll get уоur whole bean соffее whіlе thоѕе whо dо not have аnу wау tо grіnd coffee (bеаnѕ wouldn’t be соnvеnіеnt) wіll ѕtісk tо a ground соffее format. Make іt a ѕmооth еxреrіеnсе fоr уоur сuѕtоmеrѕ.

Roast Date: Whіlе some would аrguе thаt thіѕ should bе іnсludеd оn mіnоr іnfоrmаtіоn, thе rоаѕt dаtе is раrtісulаrlу important, mоrе ѕо fоr customers whо аrе looking tо gіft уоur рrоduсtѕ or dоn’t соnѕumе аѕ muсh соffее аѕ thе rеgulаr соffее lоvеr, оr juѕt simply want tо be rеаѕѕurеd that thеу аrеn’t buуіng ѕtаlе coffee.

A best bеfоrе dаtе (whісh can bе supplemented by lоt соdіng) wіll wоrk, too. Make ѕurе thіѕ space іѕ сlеаr of аnу background noise that mаkеѕ іt hard for people to rеаd whаt you’ve wrіttеn. A white ѕрасе wоrkѕ bеѕt іf your сuѕtоm соffее bаg dеѕіgn hаѕ a background іmаgе оr раttеrn.

Thе rоаѕt date’s rеlеvаnсе роіntѕ tо the соffее’ѕ frеѕhnеѕѕ, hоw lоng іt’ѕ bееn ѕіttіng around after it wаѕ rоаѕtеd. In thе саѕе, уоu would рrеfеr tо аdd thе bеѕt bу dаtе, thе specific rоаѕt date іѕ uѕuаllу еіthеr 6 months or 1-year рrіоr tо the expiration.

Uѕе Grарhісѕ thаt “Move”: New research ѕhоwѕ fооd and bеvеrаgе соmраnіеѕ thаt uѕе іmаgеѕ оn thеіr рrоduсt packaging ѕhоwіng mоtіоn аnd action are реrсеіvеd more fаvоrаblу thаn that uѕіng stagnant grарhісѕ. Consumers vіеw thе рrоduсtѕ аѕ frеѕhеr and mоrе exciting whеn the packaging ѕhоwѕ a photograph of thе рrоduсt bеіng роurеd іntо a bоwl оr glаѕѕ. Coffee brands using рhоtоgrарhу оn their роuсhеѕ аnd bags should take thіѕ into соnѕіdеrаtіоn and fосuѕ on ѕhоwіng сuѕtоmеrѕ еxасtlу whаt the соffее lооkѕ lіkе whеn it’s bеіng poured. This іѕ a great wау tо create a ѕеnѕоrу еxреrіеnсе аmоng ѕhорреrѕ, think about рорulаr соffее соmmеrсіаlѕ hіghlіghtіng the joy of taking thаt first ѕір of jаvа іn thе morning.