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We provide state-of-the-art automation solutions for Battery Cell Production in the automotive industry. As the demand for electric vehicles (EVs) continues to grow, the need for efficient, scalable, and high-quality battery manufacturing processes has never been more critical. Our advanced automation systems are designed to optimize every stage of battery cell production, ensuring high precision, reliability, and speed to meet the evolving demands of the automotive sector.

Key Stages of Battery Cell Production Automated

1. Electrode Production and Coating

The production of high-quality electrodes is critical to battery performance.Our automation systems handle the coating process for both anode and cathode materials, ensuring precise material application and uniformity. These automated solutions ensure that electrodes meet the strict tolerances required for optimal energy storage and discharge efficiency.

Precision Coating Systems : Our automated coating systems apply electrode materials with high precision, minimizing material waste and maximizing consistency.

Quality Control and Inspection : Integrated vision systems ensure that the coated electrodes are free of defects, ensuring uniform coating thickness and quality.

2. Cell Assembly

Battery cell assembly involves the precise stacking or winding of electrode layers, separator materials, and electrolyte filling. Our automated assembly systems provide consistent and accurate positioning of each component, ensuring optimal performance and safety.

Automated Winding and Stacking : Our systems automate the delicate winding and stacking of electrode layers, reducing the risk of human error and ensuring precise alignment for every cell.

Robotic Handling : Robots are used for the assembly of cell components,including the insertion of separators and electrolytes, ensuring minimal contamination and high-speed processing.

3. Electrolyte Filling

The electrolyte filling process is crucial for the performance and safety of the battery. We provide automated systems that handle the precise filling and sealing of battery cells, ensuring accurate volumes of electrolyte and preventing leaks or contamination.

Controlled Filling Systems : Our automated electrolyte filling solutions ensure mconsistent and accurate electrolyte volumes, which is critical for the efficiency and longevity of battery cells.

Vacuum Sealing : To ensure battery safety, our automated sealing solutions apply precise pressure and vacuum techniques to eliminate air pockets and prevent leakage.

4. Formation and Testing

Formation involves cycling the battery cells for the first time to stabilize the chemistry and ensure optimal performance. Our automated testing systems monitor each battery's voltage, capacity, and internal resistance, ensuring they meet the required specifications.

Automated Testing Systems : Our automated testers perform real-time electrical testing to ensure that each cell meets the required specifications for voltage, current, and capacity.

Cycle Testing : We offer cycle testing stations that simulate battery performance over time, helping identify issues before the cells move to final assembly.

5. Final Inspection and Quality Assurance

After the cells have been formed and tested, they undergo final inspection to ensure they meet automotive safety and quality standards. Our automated quality control systems use advanced machine vision and sensors to detect any defects, such as improper sealing, cell swelling, or electrical issues.

Machine Vision for Inspection :High-resolution cameras and image processing algorithms inspect each cell for defects, including visual imperfections, surface damage, or incorrect sealing.

We provide advanced Automated Assembly and Test Systems designed specifically for the automotive industry. Our automation solutions streamline the assembly process and ensure the highest levels of quality control, precision, and efficiency for every automotive component. Whether it's for high-volume production lines or more intricate assembly tasks, our systems are tailored to meet the unique needs of the automotive manufacturing process.

Automotive Assembly Systems

Robotic Assembly Solutions Our robotic assembly systems are engineered to perform a variety of tasks with unparalleled speed and precision. From engine assembly to component integration, our robots handle repetitive, labour-intensive processes such as installing fasteners, attaching sensors, and assembling sub-assemblies with high consistency and accuracy.

Precision in Assembly : Whether it’s installing wiring harnesses, attaching doors, or assembling complex sub-components, robotic systems ensure precise alignment and consistent results. Flexible Configuration : our systems can be customized to handle different vehicle models, part variants, and assembly complexities, ensuring flexibility for your production needs. Integration with Existing Systems : We design our robotic assembly systems to integrate seamlessly into your existing workflows, minimizing downtime and optimizing efficiency from the start.

Automated Guided Vehicles (AGVs) Our AGVs help automate material transportation within the assembly line. Whether it's delivering parts to different stations, moving completed assemblies, or optimizing material handling, these automated vehicles enhance production flow and reduce manual labor, ensuring that parts are always available when needed without interrupting the assembly process.

Seamless Material Flow : Automated Guided Vehicles transport parts and components across the assembly floor, minimizing delays and reducing the need for manual handling. Real-Time Tracking : Integrated with real-time tracking systems, AGVs help monitor the movement of materials and ensure the smooth and timely delivery of parts to the right assembly stations.

Customized Assembly Jigs and Fixtures To ensure that every part is assembled with precision, we provide custom assembly jigs and fixtures that hold components securely in place during the assembly process.These specialized tools reduce setup time and eliminate errors by ensuring that each part is positioned correctly and consistently every time.

Enhanced Accuracy : Jigs and fixtures are designed for specific parts or assemblies, ensuring they align perfectly during every step of the process. Quick Changeovers : Our solutions allow for quick changeover capabilities, making it easy to adjust for different vehicle models and components Automotive Test Systems

Functional and Performance Testing We offer fully automated testing solutions to verify the functionality and quality of automotive components. From sensors and electrical systems to assemblies and entire vehicles, our test systems ensure that each part performs as expected and meets safety and quality standards.

Electrical Testing :For testing complex wiring systems, batteries, and other electrical components, our automated test equipment ensures that every connection is functional and secure. Mechanical Performance Testing :Our test systems simulate real-world conditions, ensuring that mechanical parts such as brakes, suspension components,and engines are operating within required tolerances. Environmental Simulation :We provide environmental test chambers that simulate extreme conditions (temperature, humidity, vibration) to ensure that parts can withstand real-world operating environments.

Automated Quality Control and Inspection We incorporate state-of-the-art vision systems and sensor technologies to automate the quality control process. Our systems conduct continuous, real-time inspections to detect defects in components and sub-assemblies, ensuring that only the highest quality parts are delivered to the next stage of production.</

Visual Inspection : Our automated optical inspection systems use high-resolution cameras and machine vision software to detect surface defects, dimensional inconsistencies, and assembly errors with high accuracy. Non-Destructive Testing : We use ultrasonic, X-ray, and eddy current testing methods to detect internal flaws in components, ensuring that they meet the highest safety standards without damaging the parts. Real-Time Data Feedback :Automated testing systems provide real-time data and performance metrics, allowing for continuous quality monitoring and adjustments during production.

End-of-Line Testing and Final Inspection Our end-of-line (EOL) testing systems are designed to perform final quality checks before the completed vehicle or component is released for shipping or further processing. These systems simulate the operating conditions of the final product, ensuring that every feature is fully functional and compliant with regulatory standards.

Comprehensive Testing : EOL systems perform tests on multiple automotive systems simultaneously, such as engine performance, braking systems, and electronic control systems, in a controlled and systematic way. Compliance and Certification : Our solutions help ensure that your products meet industry-specific standards and regulatory requirements before they leave the factory.

The LIMOV PLC Assembly Table is an innovative ergonomic solution designed to enhance operator efficiency and comfort in manufacturing environments. This height-adjustable table, powered by advanced automation technology, allows seamless vertical movement, enabling operators to switch effortlessly between sitting and standing positions.

Applications

Ideal for assembly lines, particularly in the automotive, electronics, and semiconductor industries. Suited for tasks requiring prolonged focus and varying operational heights.

Transform your production processes with our cutting-edge machine-tending interface. Introducing the 3DCAD XLDR (Extensive Loader), these systems are crafted with a modular design, allowing customization to precise size, functionality, and space specifications.

Through the seamless integration of XLDRs into your current workspace, you can create a more compact and efficient station. This integration leads to increased efficiency by minimizing the cycle time between loading and output, ultimately optimizing your operational workflow.

LOADERS

The 3DCAD X’LDR would carry a modular approach with a Base Frame that would look alike for all the modules. The base frame can be loaded with many add-on modules such as:

Pallet Loaders

Conveyor Loaders

Pick and Place Loaders

Robot Loaders

PickBot is best suited for the sheet metal industry, specialization in pick-and-place and machine-tending operations. Distinguished by its larger size compared to the SCARA, it boasts an increased payload capacity of up to 40kg and an extended reach of 1.2 meter.

We specialize in delivering innovative software solutions that drive transformation across industries such as engineering, manufacturing, design, and automation. With a strong focus on scalability, security, and efficiency, our software platforms empower businesses to streamline operations, enhance productivity, and achieve their strategic goals. From custom-built ERP and CRM systems to advanced IoT and AI-powered applications, we harness cutting-edge technologies to develop solutions tailored to the unique challenges of each organization. Whether it's automating workflows, optimizing processes, or enabling data-driven decision-making, our software offerings are designed to deliver measurable results and foster growth.

At the heart of our approach is a commitment to collaboration and technological excellence. By deeply understanding our clients’ needs, we craft solutions that integrate seamlessly into their operations and add value at every step. Our expertise spans enterprise solutions, big data analytics, low-code platforms, and modern trade platform development. We also deliver software for real-time manufacturing optimization, asset management, and predictive maintenance. With a focus on agility and innovation, we create future-ready software that enables businesses to thrive in an increasingly dynamic and competitive world.

In the ever-evolving technological landscape, application development has become the cornerstone of operational efficiency and innovation. Modern engineering and manufacturing require bespoke applications tailored to meet unique challenges. Key aspects include:

Custom software development for process optimization and automation. Scalable cloud-native applications for cross-platform compatibility. Integration of cutting-edge technologies like Artificial Intelligence and Machine Learning for smarter decision-making. Ensuring robust security measures to protect sensitive engineering data Agile development practices for rapid prototyping and delivery. IoT with AI Services The convergence of IoT and AI is driving unprecedented innovation in manufacturing and engineering. Key applications include:

Smart factories with real-time monitoring and automated controls. AI-powered predictive analytics for minimizing downtime. Enhanced safety mechanisms using IoT-connected sensors Supply chain optimization through IoT-enabled logistics tracking. Edge computing solutions for faster processing of IoT data. Big Data Solutions Big data technologies enable organizations to process and analyze vast amounts of information. Key implementations include:

Predictive analytics for demand forecasting and inventory management. Data lakes for storing unstructured data from multiple sources. Machine learning models for anomaly detection in manufacturing processes Dashboards for real-time monitoring of key performance indicators (KPIs). Advanced data security measures to ensure compliance with industry regulations.

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Expertise and Innovation

Our team of skilled designers, engineers, and product development specialists brings years of experience in transforming concepts into successful products across various industries. We use the latest technologies to deliver innovative solutions tailored to your specific needs.

End-to-End Service

From the initial concept to the final product, we handle all aspects of new product development. You can rely on us to guide you through every step, ensuring that your product is developed efficiently and to the highest standards.

Customization and Flexibility

We understand that each product is unique, and we work closely with you to develop customized solutions that meet your exact requirements. Whether you're looking for a completely new design or an improvement on an existing product, we have the expertise to deliver.

Cost-Effectiveness

Our streamlined processes, combined with advanced 3D modeling and rapid prototyping, ensure that your project is delivered on time and within budget, without compromising quality or functionality.

Collaboration and Transparency

We prioritize clear and open communication, making sure you're involved in every phase of the development process. Our collaborative approach ensures that your vision is at the heart of everything we do.

1. Understanding Your Requirements

The foundation of any successful product development begins with a thorough understanding of your goals, needs, and market. Our team takes the time to closely collaborate with you to define your project objectives, target audience, functionality, and any specific requirements or constraints. We believe in the power of clear communication, ensuring that we are aligned with your vision from the outset.

2. Concept Generation and Ideation

With a deep understanding of your requirements, we move to the ideation phase, where creativity meets technical expertise. Our designers and engineers will explore multiple design concepts and solutions, weighing the pros and cons of each idea to ensure optimal functionality, feasibility, and innovation. We use advanced 3D modeling tools to generate virtual prototypes that help visualize the final product before the design is finalized.

3. Design and Prototyping

After selecting the best concept, we enter the detailed design phase. Our team creates precise 3D models, simulations, and CAD drawings that are ready for manufacturing. We ensure that every component of the product is optimized for performance, assembly, and cost-efficiency. We also provide rapid prototyping services, allowing you to see and test physical prototypes before committing to large-scale production. This allows for the validation of design choices, user experience, and manufacturability.

4. Testing and Validation

Rigorous testing is crucial to ensuring the success of any product. We conduct various physical and virtual tests to evaluate the functionality, durability, and user-friendliness of your product. Our engineers simulate real-world conditions to check for potential issues, ensuring that your product performs as expected and complies with all relevant safety and regulatory standards.

5. Refinement and Iteration

Based on feedback from testing and your input, we refine the design to address any issues and improve product performance. We work with you to make necessary adjustments, ensuring that the product evolves to meet your expectations and market demands. Our iterative process ensures that every detail is carefully considered, optimizing the product before it enters production.

6. Manufacturing Support and Production Ready Design

Once the design is finalized, we provide comprehensive support in transitioning from concept to production. This includes preparing detailed manufacturing drawings, assisting with selecting suitable materials, and identifying reliable suppliers and manufacturers. Our goal is to ensure smooth production, efficient assembly, and high-quality output.

7. Post-Launch Support

The journey doesn't end with the product launch. We offer ongoing support to ensure that the product continues to perform optimally. Our team is available for any post-launch modifications, product updates, or troubleshooting that may arise.

1. Understanding Your Requirements

The foundation of any successful product development begins with a thorough understanding of your goals, needs, and market. Our team takes the time to closely collaborate with you to define your project objectives, target audience, functionality, and any specific requirements or constraints. We believe in the power of clear communication, ensuring that we are aligned with your vision from the outset.

2. Concept Generation and Ideation

With a deep understanding of your requirements, we move to the ideation phase, where creativity meets technical expertise. Our designers and engineers will explore multiple design concepts and solutions, weighing the pros and cons of each idea to ensure optimal functionality, feasibility, and innovation. We use advanced 3D modeling tools to generate virtual prototypes that help visualize the final product before the design is finalized.

3. Design and Prototyping

After selecting the best concept, we enter the detailed design phase. Our team creates precise 3D models, simulations, and CAD drawings that are ready for manufacturing. We ensure that every component of the product is optimized for performance, assembly, and cost-efficiency. We also provide rapid prototyping services, allowing you to see and test physical prototypes before committing to large-scale production. This allows for the validation of design choices, user experience, and manufacturability.

4. Testing and Validation

Rigorous testing is crucial to ensuring the success of any product. We conduct various physical and virtual tests to evaluate the functionality, durability, and user-friendliness of your product. Our engineers simulate real-world conditions to check for potential issues, ensuring that your product performs as expected and complies with all relevant safety and regulatory standards.

5. Refinement and Iteration

Based on feedback from testing and your input, we refine the design to address any issues and improve product performance. We work with you to make necessary adjustments, ensuring that the product evolves to meet your expectations and market demands. Our iterative process ensures that every detail is carefully considered, optimizing the product before it enters production.

6. Manufacturing Support and Production Ready Design

Once the design is finalized, we provide comprehensive support in transitioning from concept to production. This includes preparing detailed manufacturing drawings, assisting with selecting suitable materials, and identifying reliable suppliers and manufacturers. Our goal is to ensure smooth production, efficient assembly, and high-quality output.

7. Post-Launch Support

The journey doesn't end with the product launch. We offer ongoing support to ensure that the product continues to perform optimally. Our team is available for any post-launch modifications, product updates, or troubleshooting that may arise.

We specialize in delivering end-to-end New Product Development (NPD) services that turn your ideas into innovative, manufacturable products. Whether you're an established company looking to expand your product line or a startup with a groundbreaking concept, our team is here to guide you through every phase of development.

We specialize in both manual and automated standalone systems for tightening, torquing, and screwing various types of bolts to precise, predefined torque values.

The fastening components—bolts and screws—can be automatically fed into our custom-designed systems. Our torquing tools are equipped with Industry 4.0 capabilities, enabling seamless integration with servers and other MES (Manufacturing Execution Systems) for real-time monitoring and control.

With extensive experience across different sizes, torque combinations, and critical access points, we offer tailored solutions involving robots, cobots, and custom gantries to ensure optimal performance and precision in every application.

We provide advanced automation solutions for soldering, a critical process in the electronics and manufacturing industries. Our automated soldering systems ensure precise, consistent, and high-quality solder joints, minimizing human error and improving production efficiency.

We specialize in providing cutting-edge automation solutions for riveting, a crucial process in industries requiring strong, reliable fastening of materials. Our riveting automation systems are designed to improve efficiency, consistency, and quality in your production lines, ensuring secure and precise riveted joints with minimal manual intervention.

We specialize in designing and developing custom Single Purpose Machines (SPMs) for pressing a combination of parts with varying fit tolerances and material grades, tailored for both manual and automatic production lines.

Our solutions integrate advanced technologies, including servo, servo-pneumatic, and hydraulic systems, all controlled via PLCs. These systems can be seamlessly interfaced with servers and MES (Manufacturing Execution Systems) for enhanced monitoring and control.

Our machines are future-ready, designed for manual operation with the flexibility to be upgraded to fully automated systems. They can be easily integrated with our XLDRs or any robotic kits for efficient loading and unloading of parts.

As industries move towards more efficient and automated manufacturing processes, with minimal manual intervention, we stand as a trusted partner in helping our customers upgrade their systems with comprehensive Traceability solutions.

Our systems integrate advanced technologies such as vision cameras, high-end laser sensors, scanning and grading equipment, and printers, enabling the creation of a detailed directory of the parts being manufactured.

By capturing data on components, tools, operators, and batch details, we ensure full traceability of the manufacturing process. Our unique monitoring systems, including QR codes, barcodes, and 2D matrix codes (2DMC), allow for precise tracking and real-time visibility throughout the production cycle.

We offer advanced automation solutions for clinching, a highly effective joining process used to permanently bond sheet metal without the need for additional fasteners. Our clinching systems are designed to provide reliable, precise, and efficient solutions for industries requiring strong, durable joints.