Newcode Partnership

Every loaf, every pouch, every tray that leaves your bakery carries more than just a product; it carries a legal obligation. Best-before dates, batch numbers, allergen information, barcodes: getting these right, at speed, on every single item, is not optional. So why do so many bakeries still wrestle with smeared codes, inconsistent print quality, and costly production stoppages?

The bakery sector operates under some of the most demanding conditions in food manufacturing. Flour dust, high ambient temperatures, fast-moving packaging lines, and a constant rotation of SKUs create a printing environment that quickly exposes weaknesses in inferior coding equipment. At Newcode Partnership, we work with bakery manufacturers across the UK to resolve exactly these challenges, supplying and supporting Hitachi continuous inkjet (CIJ) systems that are built specifically for environments like yours.

Why Bakery Production Demands a Specialist Coding Approach

Bakery production presents a uniquely challenging environment for coding and marking systems. High-speed lines, a wide range of packaging materials from flexible films to rigid trays, and constant exposure to airborne flour and sugar dust all put significant strain on standard printing equipment. At the same time, manufacturers must comply with strict food labelling regulations set by the FSA, along with the exacting standards of major retailers. In this setting, even minor coding errors can lead to compliance risks, product waste, and costly disruptions, leaving very little room for inconsistency.

Manufacturers in this sector need coding equipment that can reliably handle:

Variable packaging heights and distances across a single production run

High-speed printing on bread bags, pouches, vacuum-formed trays, and cartons

Frequent code changes when switching between product lines

Dusty, warm production environments without compromising uptime

Food-safe ink formulations that pose no risk to product flavour or aroma

These are not theoretical concerns. They are the day-to-day operational realities that define whether your coding solution adds value or creates problems. The wrong printer in a bakery setting can cost you in downtime, reprints, regulatory non-compliance, and ultimately, customer confidence.

Hitachi CIJ Technology: Engineered for Bakery Environments

Consistent Printing at Variable Heights and Distances

One of the most persistent printing challenges in the bakery is dealing with packaging that does not present a uniform surface to the printhead. Bread bags slump. Vacuum-formed trays vary in height depending on product volume. Pouches may be partially filled. In these circumstances, maintaining sharp, legible codes requires a printer that can compensate intelligently rather than simply applying ink and hoping for the best.

The Hitachi UX2-Dynamic Printer addresses this directly. Its Enhanced Dot Control Algorithm continuously adjusts drop placement to account for surface variation, ensuring consistent print quality regardless of packaging height or line speed. The result is codes that remain clear and scannable even on irregular substrates, without the need for constant manual intervention from your operators.

The UX2-Dynamic also features Hitachi's patented Ink Guard technology, which allows the printhead to run up to three times longer between cleaning cycles. In a busy bakery where stopping the line costs money, that kind of extended runtime is a genuine operational advantage.

Dust-Proof Construction for Flour-Heavy Environments

Standard industrial printers were not designed for bakery conditions. Flour and sugar dust ingress into printhead cavities is one of the most common causes of coding failure in this sector. Hitachi's industrial CIJ systems are built with dust-proof enclosures and sealed components that resist contamination, maintaining reliable performance in environments where other printers frequently fail.

This matters not just for print quality, but for the total cost of ownership. Fewer cleaning interventions, less unplanned maintenance, and a significantly reduced risk of mid-shift print failures all contribute to a more efficient, more predictable production operation.

Food-Safe, Low-Odour Inks That Protect Your Product

In baked goods, aroma and flavour are part of the value proposition. A loaf of bread or a pack of pastries that carries even a faint chemical smell is a product that will not sell. This makes ink selection critical in bakery coding applications.

Newcode Partnership supplies Hitachi's range of eco-friendly, low-odour food-safe inks, formulated specifically for use in proximity to food products. These inks are designed to eliminate any risk of flavour taint or chemical migration, giving you confidence that your coding process does not compromise the quality of what is inside the packaging.

Beyond product protection, these inks also reflect growing consumer and retailer expectations around sustainability. Using environmentally responsible coding solutions is increasingly becoming a factor in supplier assessments, and it is one less concern for your technical and compliance teams.

Smarter Code Management with Hitachi Coding Software Suite (HCSS)

Managing print codes across a multi-SKU bakery operation is more complex than it might appear. Best-before dates change daily. Product specifications evolve. Promotional variants require different codes. On a busy production line, manually updating codes on multiple printers is both time-consuming and a genuine source of human error, the kind that leads to product recalls and compliance failures.

The Hitachi Coding Software Suite (HCSS) resolves this centrally. From a single computer or networked device, operators can push updated codes simultaneously to multiple Hitachi CIJ printers across the production floor, monitor print status in real time, and maintain a consistent, auditable record of what was printed, when, and on which line.

For bakery businesses running several product lines with frequent changeovers, HCSS represents a significant efficiency gain. It reduces the administrative burden on your team, minimises the risk of incorrect codes being applied, and gives you greater visibility and control over your entire coding operation.

Bakery Packaging Applications: Broad Coverage Across Every Format

Bakery packaging is notably diverse, and your coding solution needs to keep pace with every format you use. Newcode Partnership's Hitachi CIJ systems are capable of printing clearly and consistently on:

Bread bags and flexible film pouches

Vacuum-formed plastic trays

Cardboard cartons and folding boxes

Wrapped and flow-wrapped products

Waxed and coated packaging materials

Across all of these substrates, the same core information needs to be applied accurately: best-before dates, batch numbers, barcodes, QR codes, logos, and allergen identifiers. Hitachi's non-contact, variable data printing technology handles all of these with speed and precision, supporting your compliance obligations and your traceability processes without slowing down the line.

Why Bakery Manufacturers Choose Newcode Partnership

Newcode Partnership is the official UK distributor for Hitachi, Anser, and Evolabel. We supply industrial marking and coding solutions to manufacturers across the food sector, and we understand that the relationship does not end at the point of sale. Production lines need ongoing support, and equipment needs to perform consistently across years, not just weeks.

Our offer to bakery manufacturers is built around long-term reliability:

5-Year Warranty covering all parts and labour, giving you certainty over your maintenance costs

Same-day response capability with next-day on-site support as standard, because we know a non-functioning printer is not a problem that can wait

Free monthly engineer visits for larger fleet customers, keeping your equipment in peak condition proactively

Price-matched consumables so that ongoing ink and spare parts costs remain competitive

Free site visits to assess your specific production environment before recommending equipment

We also offer a leasing programme and a CIJ replacement programme for businesses looking to upgrade legacy equipment without a significant upfront capital commitment. If you would like to see how Hitachi printers perform on your actual packaging, we can arrange a print sample request or a free live demonstration at your facility.

Our team currently supports the marking of approximately 95% of all eggs produced in the UK, over 11.3 billion eggs marked in 2024 alone. That level of precision at scale, applied to one of the most delicate substrates in food production, reflects the kind of consistent, reliable performance we bring to every customer relationship.

Conclusion

Bakery production moves quickly, and the pressure to maintain compliance, quality, and uptime simultaneously is constant. Coding and marking may not be the most visible part of your operation, but when it goes wrong, the consequences are immediate and costly.

Investing in the right CIJ technology, dust-proof, food-safe, centrally managed, and backed by dependable UK-based support, is one of the more straightforward ways to reduce operational risk and improve production efficiency. Hitachi's systems, supplied and supported by Newcode Partnership, are designed precisely for this purpose.

If you are reviewing your current coding setup or planning a new production line, we would welcome the opportunity to show you what is possible. Contact us today to arrange a free site visit or request a print sample on your own packaging.

References & Further Reading

Hitachi Industrial Equipment Systems – Official page on Industrial Continuous Inkjet (CIJ) Printers, including applications for bakery and food packaging: https://mc.hitachi-iesa.com/industrial-continuous-inkjet-printer

Hitachi Marking & Coding Solutions specifically for the Bakery Industry: https://mc.hitachi-iesa.com/marking-coding-solutions-by-industry/bakery

Food Standards Agency (FSA) – Guidance on best-before and use-by dates for food labelling compliance in the UK: https://www.food.gov.uk/safety-hygiene/best-before-and-use-by-dates

Hitachi UX2 Dynamic Printer specifications (relevant to variable height printing and dust-resistant features): https://mc.hitachi-iesa.com/industrial-continuous-inkjet-printer/ux2-dynamic

When you are managing a production line, the decision to invest in industrial coding equipment is never trivial. Whether you are printing expiry dates on food packaging, batch codes on pharmaceutical cartons, or barcodes on logistics labels, the technology behind your coding system has a direct impact on your uptime, compliance, and overall cost of operation.

Two technologies dominate the industrial coding and marking space: Continuous Inkjet (CIJ) and Thermal Inkjet (TIJ). Both are proven, widely deployed, and capable of delivering reliable results across a broad range of industries. But they are built differently, behave differently, and suit different production environments.

This guide cuts through the noise to give you a clear, practical comparison of CIJ coders and TIJ coders, so you can make an informed decision for your specific application.

Understanding CIJ Printing Technology

How Does a CIJ Printer Work?

Continuous Inkjet printing has been a cornerstone of industrial coding for decades. A CIJ printer works by using a high-pressure pump to push ink through a microscopic nozzle at high velocity. This creates a continuous stream of ink droplets, which are then charged by electrodes and selectively deflected by an electrostatic field onto the substrate to form characters, codes, or logos.

The ink droplets that are not required for printing are redirected into a gutter and recirculated back into the ink reservoir. This closed-loop ink management system is what makes CIJ printers exceptionally well-suited to non-stop, high-speed production environments.

CIJ coders are non-contact by nature. The printhead can be positioned at a distance from the product surface, typically anywhere between 6mm and 12mm, which makes them highly versatile when coding on irregular, curved, or textured surfaces. This throw distance flexibility is one of CIJ's most valued characteristics on demanding production lines.

Where CIJ Coders Excel

CIJ printers have earned their position as the default choice for primary packaging coding across industries, including food and beverage, dairy, pharmaceuticals, cosmetics, automotive, and building materials. If your production line runs continuously at high speed and requires coding on bottles, cans, pipes, cables, or flexible packaging films, CIJ technology is built for that environment.

Key strengths of CIJ coding include:

High-speed performance: CIJ printers can operate at line speeds of well over 1,000 products per minute, making them ideal for high-volume manufacturing.

Substrate versatility: From glass and metal to plastics, rubber, and film, CIJ inks are formulated to adhere to a wide range of non-porous surfaces.

Throw distance flexibility: The ability to print from a distance allows CIJ coders to handle uneven conveyor movement and irregular product shapes without compromising code quality.

Continuous operation: CIJ systems are designed for 24/7 production. The ink system stays primed and ready, eliminating the start-up delays associated with other technologies.

Wide ink range: From standard solvent-based inks to food-grade, UV-fluorescent, and pigmented formulations, CIJ ink options are extensive.

Understanding TIJ Printing Technology

How Does a TIJ Printer Work?

Thermal Inkjet printing uses a fundamentally different approach. Rather than a complex ink supply system, TIJ printers use replaceable cartridges. Inside each cartridge, tiny resistors heat the ink to approximately 340°C, creating a vapour bubble that forces individual ink droplets through the nozzle and onto the substrate.

When a TIJ cartridge is replaced, the printhead is replaced with it. This is a significant distinction from CIJ, where the printhead is a permanent, serviceable component. In a TIJ system, cartridge replacement effectively delivers a fresh printhead every time, practically eliminating the printhead maintenance issues that can affect CIJ systems over time.

TIJ printers are compact, lightweight, and remarkably straightforward to operate. Some handheld TIJ units weigh as little as five to seven pounds, making them portable enough for flexible production setups or multi-line deployments.

Where TIJ Coders Excel

TIJ coding technology has evolved considerably in recent years. What was once seen as a lower-throughput alternative to CIJ has matured into a genuinely competitive option for a wide range of industrial applications. Modern TIJ printers can achieve print resolutions of up to 600 DPI, far exceeding the 70 to 80 DPI typically associated with CIJ systems.

This high-resolution output makes TIJ coders the preferred choice for applications where print quality is paramount, including:

GS1-compliant barcodes and QR codes: The precision and clarity of TIJ printing ensure scannable, audit-ready codes for supply chain and retail compliance.

Pharmaceutical packaging: Regulatory requirements in pharma demand crisp, legible batch numbers, serial codes, and expiry dates, all of which TIJ delivers with confidence.

Cosmetics and personal care: Premium packaging demands high-quality print that reflects brand values. TIJ output consistently meets that bar.

Secondary and tertiary packaging: Mono cartons, shipper cases, and labels printed with TIJ technology offer sharp results without the complexity of a full CIJ installation.

Flexible and mobile production: The compact footprint and cartridge-based simplicity of TIJ makes it easy to reposition units across different lines or use in limited-space environments.

CIJ vs TIJ - A Direct Comparison

Print Quality and Resolution

This is where TIJ holds a clear advantage. TIJ printers routinely deliver resolutions of 300 to 600 DPI, producing sharp, precise characters and scannable 2D codes. CIJ coders typically operate at 70 to 80 DPI, which is perfectly adequate for expiry date printing and simple product identification, but falls short when high-resolution barcodes or intricate graphics are required.

If your application involves GS1 DataMatrix codes, 2D QR codes, or fine-detail logos, TIJ is the stronger technical choice.

Print Speed and Throughput

CIJ wins decisively on speed. CIJ coders are engineered for high-velocity production lines and can maintain print quality at speeds well beyond what most TIJ systems can match. For bottling lines, canning operations, or high-speed food packaging where products pass the printhead at very high rates, CIJ coding remains the gold standard.

TIJ technology has improved considerably, with some systems now capable of reaching line speeds of up to 100 metres per minute. For many mid-speed applications, this is entirely sufficient. However, for ultrafast primary packaging environments, CIJ continues to hold the edge.

Maintenance and Downtime

This is arguably the most significant operational difference between the two technologies.

CIJ printers are mechanically complex systems incorporating ink pumps, pressure regulators, filters, valves, and precision printheads. They require routine maintenance, including printhead cleaning, filter changes, viscosity monitoring, and periodic service by trained engineers. Planned and unplanned downtime is a real consideration, and service contracts are typically an ongoing operational cost.

TIJ printers require virtually no regular maintenance. The cartridge-based design means there are no ink circuits to flush, no viscosity levels to balance, and no moving parts to service. When the cartridge is exhausted, it is simply replaced. Most operational issues can be resolved on the spot by swapping the cartridge.

For manufacturers who want a reliable, low-touch coding solution, TIJ presents a compelling operational advantage.

Total Cost of Ownership

The upfront cost picture favours TIJ. Entry-level TIJ coding systems typically cost significantly less than their CIJ counterparts, which carry a price premium reflective of their mechanical complexity. Some estimates put CIJ hardware costs at more than double those of comparable TIJ installations.

Running costs are more nuanced. CIJ ink is generally cheaper per litre than TIJ cartridges. However, CIJ systems also consume solvent makeup fluid continuously to maintain ink viscosity, which adds an ongoing consumable cost that is easy to overlook. Add in service contracts, spare parts, and the cost of unplanned downtime, and the total cost of ownership for CIJ can be considerably higher than it first appears.

TIJ systems have higher per-cartridge consumable costs but offer tighter control over ink usage, minimal waste, and no service infrastructure requirements. For many manufacturers, particularly those operating at low to mid-line speeds, the long-term financials of TIJ are more favourable.

Substrate Compatibility

CIJ printers have a broader substrate range. Thanks to a wide portfolio of specialised solvent, aqueous, and UV-curable inks, CIJ coders can print effectively on glass, metal, plastics, rubber, coated papers, flexible films, and more. The non-contact, high-throw-distance design adds further flexibility for uneven or irregularly shaped products.

TIJ has historically been strongest on porous and semi-porous surfaces such as paper, cardboard, and corrugated materials. However, the development of solvent-based TIJ cartridges has significantly expanded substrate compatibility, allowing TIJ systems to now code reliably on plastics, films, and foils as well.

Form Factor and Installation

TIJ printers are compact, lightweight, and straightforward to integrate. They can be mounted on existing production lines with minimal modification, repositioned quickly when needed, and in some cases used as handheld devices for flexible marking tasks.

CIJ systems are more substantial pieces of equipment. The ink cabinet, printhead, and associated tubing require a dedicated installation footprint and more involved line integration. While this is standard practice for most large production environments, it is worth factoring into your planning if space is at a premium.

Which Technology Is Right for Your Production Line?

The honest answer is that neither CIJ nor TIJ is universally superior. The right choice depends on your specific production environment, your coding requirements, and your operational priorities.

Choose a CIJ Coder if you:

Run a high-speed continuous production line operating 24/7

Code on non-porous substrates such as glass, metal, or flexible films

Need to print on irregular, curved, or fast-moving products

Require a wide range of specialised ink formulations

Already have an existing CIJ infrastructure and skilled maintenance team

Choose a TIJ Printer if you:

Need high-resolution print output, including 2D barcodes and QR codes

Want a low-maintenance, easy-to-operate coding solution

Are working within a tighter capital budget

Operate at low to mid-line speeds or across multiple flexible production lines

Are you coding on porous or semi-porous packaging materials

Need a compact system that fits into tight or mobile production environments

The Future of Industrial Coding

The coding and marking industry is not standing still. TIJ technology, in particular, is advancing rapidly. Modern TIJ coders are increasingly integrating with IoT platforms for real-time monitoring and remote management, incorporating cloud connectivity for centralised data management, and expanding their ink formulations to cover substrates that were previously the exclusive domain of CIJ.

The environmental credentials of TIJ printing are also gaining attention. TIJ systems consume significantly less MEK solvent than CIJ, contributing to reduced emissions and a smaller operational carbon footprint, a factor that is becoming increasingly relevant as manufacturers seek to improve their sustainability performance.

CIJ technology continues to evolve as well, with modern systems becoming smarter, more connected, and more energy-efficient than their predecessors. For high-speed primary packaging environments, CIJ coding remains a trusted and technically sound choice.

Conclusion

Choosing between CIJ and TIJ is not about finding the objectively better technology. It is about matching the right technology to your production requirements. CIJ coders bring unmatched speed, substrate versatility, and robustness for demanding industrial environments. TIJ printers offer superior print quality, simplicity, lower upfront investment, and minimal maintenance overhead.

If you are evaluating both options for your production line, we recommend starting with a clear assessment of your line speed, substrate type, required print quality, and total budget, including ongoing maintenance costs. The answers to those questions will point you clearly in the right direction.

Whether your application calls for CIJ coding, TIJ printing, or a combination of both, working with an experienced coding and marking partner will ensure you get the right system, installed correctly, and supported for the long term.

References and Further Reading

Matthews Marking Systems - CIJ vs TIJ Comparison Guide https://matthewsmarking.com/blog/cij-vs-tij/

Cyklop Needham - CIJ vs TIJ: Which Industrial Printer is Best? https://www.needham-ink.com/blog/cij-vs-tij

Every year, UK manufacturers lose contracts, customers, and market position, not because their products lack quality, but because their product traceability and coding processes cannot keep pace with modern supply chain expectations.

Buyers are asking more demanding questions. Retailers are tightening supplier requirements. Regulatory deadlines are moving closer. Within this environment, SME manufacturing UK businesses are being expected to deliver the same level of digital traceability for manufacturers as organisations many times their size, often with far fewer resources.

The reality is far more encouraging. The gap between where most SMEs are today and where they need to be is smaller than many assume. With the right coding and marking solutions, the right technology partner, and a clearly defined starting point, building robust packaging traceability is entirely achievable.

For production managers and operations directors seeking practical guidance rather than theory, this guide focuses on what genuinely matters: compliance readiness, technology selection, and clear next steps.

Why Digital Traceability Matters for SME Manufacturers

Compliance, Quality, and Consumer Trust

Traceability requirements across food, beverage, pharmaceutical, and industrial sectors continue to tighten. Regulatory bodies and major retailers increasingly expect manufacturers of all sizes to demonstrate effective product identification and end-to-end product traceability.

For SMEs, meeting these standards delivers tangible business benefits beyond regulatory compliance:

Reduced risk of costly product recalls

Faster identification and isolation of quality issues

Improved supply chain transparency

Enhanced protection against counterfeiting and fraud

Consistent, high-quality batch coding and date coding across production lines signals professionalism and reliability to buyers and end consumers alike. Strong traceability builds trust, strengthens brand reputation, and opens doors to larger supply chain partnerships.

Digital traceability for manufacturers is no longer a competitive advantage alone; it is fast becoming a baseline requirement.

Common Challenges Smaller Manufacturers Face

Budget and Resource Constraints

Investment in new industrial printing solutions can feel daunting when operating with tighter budgets and leaner teams. However, accessing advanced coding and marking solutions does not necessarily require significant upfront capital expenditure.

Flexible agreements and structured payment options make industry-leading technology accessible to SME manufacturing UK businesses. When implemented correctly, modern systems quickly deliver measurable value through reduced waste, improved efficiency, and enhanced compliance.

Integrating New Technology into an Existing Production Line

Concerns around downtime, compatibility, and operator training are entirely valid when introducing new CIJ printing, TIJ printing, laser coding, or LCM printing equipment.

A structured assessment of line speeds, substrates, packaging formats, and code requirements ensures seamless integration. Comprehensive operator training, combined with ongoing technical support, significantly reduces disruption and accelerates return on investment.

The right partner will evaluate your existing setup before recommending equipment, ensuring that new coding systems enhance rather than interrupt production.

Choosing the Right Coding and Marking Technology for Your Business

Matching Technology to Your Production Needs

Selecting the appropriate coding technology depends on your substrates, line speed, environment, and traceability requirements. There is no universal solution; the correct system must align with your specific operational demands.

Continuous Inkjet (CIJ Printing)

CIJ printing delivers fast, accurate marking across a wide range of materials, including plastics, glass, metals, and flexible packaging. It is particularly effective for high-speed lines requiring reliable batch coding, date coding, and variable data.

Thermal Inkjet (TIJ Printing)

TIJ printing offers high-resolution output with minimal maintenance requirements. It performs exceptionally well on cartons, films, and labels, making it suitable for manufacturers seeking clean, efficient coding with simplified operation.

Laser Coding

Laser coding provides a permanent, chemical-free marking solution. Particularly valuable within food, beverage, and pharmaceutical sectors, it delivers tamper-evident, high-contrast codes with no consumables beyond electrical power.

Large Character Marking (LCM Printing)

LCM printing systems apply clear, legible marks directly onto outer cartons and corrugated packaging. By printing directly onto secondary packaging, manufacturers can eliminate label stock and streamline operations while maintaining strong packaging traceability.

A comprehensive range of inks and consumables ensures compatibility across diverse substrates and environments, supporting long-term durability and barcode readability throughout the supply chain.

Future-Proofing Your Manufacturing Operation

GS1 2027 and the Move to 2D Barcodes

The upcoming GS1 Sunrise 2027 initiative represents a significant milestone for manufacturers. Under the GS1 2027 2D barcodes programme, 2D barcode formats such as QR codes and Data Matrix are set to complement traditional 1D barcodes at the point of sale.

For manufacturers, this transition presents both compliance requirements and commercial opportunities. Compared to 1D codes, 2D barcodes can carry substantially more data, enabling enhanced supply chain visibility, improved stock management, and richer product information.

Reviewing current CIJ printing, laser coding, or LCM printing capabilities against 2D barcode grading standards now will prevent rushed upgrades as deadlines approach.

Sustainability and Quality as Part of Your Traceability Strategy

Traceability and sustainability are increasingly interconnected. Retailers and consumers demand transparency regarding product origin, material selection, and environmental impact.

Accurate coding supports environmental accountability by reducing mislabelling, minimising waste, and enabling precise recall management. Modern industrial printing solutions also offer lower solvent consumption and environmentally considerate consumable options, helping manufacturers align compliance with sustainability objectives.

Conclusion

Digital traceability for manufacturers is no longer a future aspiration for SME manufacturing UK businesses. It is a practical priority influencing compliance, quality assurance, customer trust, and long-term competitiveness.

With the appropriate coding and marking technology, structured investment options, and specialist technical guidance, SME manufacturers can establish reliable product traceability systems that meet current operational demands and are fully prepared for future regulatory requirements, including the shift to GS1 2027 2D barcodes.

References and Further Reading

GS1 UK: Sunrise 2027 and the Future of Barcodes

Linx Printing Technologies: Coding and Marking Solutions

BSI: Traceability in the Supply Chain

Make UK: Manufacturing SME Resources

Walk into any modern dairy facility, and you will find two things in constant motion: product and time. Milk, cheese, yoghurt, and butter all share one unforgiving characteristic: they have a shelf life measured in days, not months. One missed print, one illegible date code, or one unexpected line stoppage can mean an entire production batch is held back or recalled.

In an industry where accuracy and speed are not merely desirable but essential, the choice of marking and coding equipment can be the difference between seamless operations and costly disruption.

At Newcode Partnership, we understand that dairy production brings a specific set of challenges that standard industrial printers simply cannot address. Cold temperatures, persistent moisture, rigorous hygiene protocols, rapidly evolving packaging formats, and the ever-present need for flawless traceability all demand equipment built with this environment in mind.

That is why we work closely with Hitachi, one of the world's foremost manufacturers of continuous inkjet CIJ printing technology, to deliver solutions that perform reliably day in and day out, even in the harshest dairy manufacturing conditions.

Key Challenges Facing the Dairy Industry

Dairy manufacturing is one of the most demanding sectors in food production. The combination of perishable products, strict food safety legislation, and high-speed production lines creates a pressure-intensive environment where every component of the process must perform without fail.

Short Shelf Lives and Date Coding Accuracy

With products measured in days, incorrect or illegible best-before and use-by dates can trigger costly recalls and damage consumer trust. Industrial date coders must print clearly, consistently, and at speed.

High-Throughput Production Lines

Modern dairy facilities run continuously at high speeds. Any printer downtime or maintenance interruption translates directly into lost output and financial impact.

Washdown Environments and Moisture Exposure

Hygiene regulations require frequent, thorough cleaning with water and chemical agents. Standard printers are not designed to withstand this level of exposure and will fail prematurely.

Product Traceability and Compliance

Regulatory requirements across the UK demand full traceability of dairy products throughout the supply chain, placing significant demands on coding accuracy and data integrity.

Evolving Packaging Formats

From glass bottles and plastic tubs to cartons and paperboard, dairy producers must code across a wide variety of substrates, each requiring different ink and printing approaches.

Odour and Contamination Sensitivity

Dairy products are highly susceptible to absorbing external odours and flavours. Inks and solvents used in printing must be carefully selected to avoid any risk of product contamination.

Performing in Washdown Environments: Built for Dairy, Not Adapted for It

Maintaining Continuous Production Amid Stringent Hygiene Standards

One of the most persistent problems in dairy marking and coding is keeping printers running through daily washdowns. In a typical dairy facility, production areas are cleaned multiple times a day using high-pressure water jets and chemical cleaning agents. This is a legal and food safety requirement.

The Hitachi UX2-Dynamic CIJ Printer changes that picture entirely. Engineered with a full IP65 ingress protection rating, it is specifically designed to operate through wet, aggressive cleaning environments without compromising performance or longevity.

Robust internal components resist moisture ingress, and for facilities with particularly demanding conditions, an optional printhead pressurisation kit provides an additional layer of protection.

The result is a printer that does not just survive in dairy environments, it thrives. Less downtime, fewer maintenance callouts, and greater confidence that your line will keep moving when it matters most.

Protecting Product Integrity: Eco-Friendly, Low-Odour Inks for Dairy Applications

Preventing Ink Odour Absorption to Preserve Product Quality

Dairy products are among the most flavour-sensitive items on any supermarket shelf. Milk, butter, cream, and soft cheeses can easily absorb external odours and taints during production.

Hitachi's eco-friendly, low-odour inks minimise volatile organic compound VOC emissions. These inks are safe for use in proximity to dairy products without risk of flavour contamination. They deliver crisp, highly legible print quality across a range of substrates whilst ensuring your products leave the facility tasting exactly as they should.

Reducing solvent use and lowering VOC emissions supports sustainability goals and contributes to a healthier working environment.

Enhancing Safety for Both Products and People: The Safe-Clean Station

Streamlining Printhead Cleaning Without Compromising Operator Wellbeing

Traditional CIJ printhead cleaning requires manual solvent handling and specialist training. This creates downtime and increases operational risk.

Hitachi's Safe-Clean Station automates the cleaning process. Once the printhead is placed into the station, cleaning begins automatically. Multiple cleaning modes are available directly through the printer interface.

Integrated air pumps remove vapours during the cleaning and drying cycle, helping protect both product quality and air quality on the production floor.

Common Printing and Packaging Applications in Dairy Production

Dairy packaging comes in a wide variety of formats. Your marking and coding solution must handle all of them reliably.

Our solutions support coding applications across primary and secondary dairy packaging, including:

Best-before and use-by date coding

Batch and lot number printing

Barcode and 2D data matrix marking

Traceability and tracking identifiers

Brand messaging and promotional print

Labelling data for retailers and supply chain partners

Why Choose Newcode Partnership for Your Dairy Coding Requirements?

Newcode Partnership has been supplying marking, coding, and printing solutions across the UK for more than 20 years.

Our offering extends beyond equipment supply and includes extended warranties, regular consumables supply, technical support from our UK-wide network of specialist engineers, and dedicated customer relationship management.

Conclusion

The dairy industry operates under pressures that demand the highest reliability from every piece of equipment. When it comes to marking and coding, there is no room for unreliable performance.

Hitachi's industrial coding solutions, supplied and supported by Newcode Partnership, are engineered specifically to address these challenges. From IP65-rated printers that continue working through washdowns to eco-friendly low-odour inks and the Safe-Clean Station, every component is designed with dairy production realities in mind.

If you are ready to upgrade your dairy coding and marking capability, contact Newcode Partnership.

References and Further Reading

UK Food Safety Act 1990 https://www.legislation.gov.uk/ukpga/1990/16/contents

Food Standards Agency: Labelling and Packaging https://www.food.gov.uk/business-guidance/food-labelling-and-packaging

Regulation (EC) No 178/2002 on General Food Law https://eur-lex.europa.eu/legal-content/EN/TXT/?uri=CELEX%3A32002R0178

Hitachi Industrial Equipment & Solutions https://www.hitachi-industrialequipment.com

Newcode Partnership https://www.newcodepartnership.co.uk

Hitachi UX2 Continuous Inkjet Printer UK | Industrial Coding and Marking Solution

Coding and marking used to be a small part of the production line. Today, they carry far more weight. A missed or unclear code can mean compliance issues, rejected shipments, or damage to brand reputation. Across food, beverage, pharmaceutical, and industrial sectors, manufacturers need printers that simply work day in and day out, without constant adjustment or costly downtime.

The Hitachi UX2 Series from Hitachi has been designed with that reality in mind. It focuses on what production teams actually need: consistent print quality, straightforward operation, and dependable performance in real factory conditions. Built on decades of inkjet development, the UX2 supports modern, connected production lines while helping manufacturers keep costs controlled and efficiency high, without unnecessary complexity.

Overview of the Hitachi UX2 Series

Hitachi has over 45 years of experience developing industrial inkjet printers based on continuous inkjet technology. The UX2 Series builds on this heritage with advanced engineering, enhanced performance, and a strong focus on reliability and sustainability.

The system is designed to handle a wide range of industrial marking requirements, including:

Best-before and use-by dates

Batch and lot numbers

Barcodes and GS1 codes

Data Matrix and QR codes

Logos and variable data

Traceability and compliance markings

This flexibility makes the UX2 suitable for both standard production environments and complex industrial applications.

High Reliability for Demanding Industrial Environments

Production downtime directly impacts output, profitability, and delivery performance. The Hitachi UX2 Series is engineered to perform reliably in harsh industrial conditions, with functionally critical components manufactured in-house to maintain strict quality standards.

Reduced Downtime Through Intelligent Print Head Design

The UX2 features a redesigned print head with an ink guard system that actively reduces ink mist build-up. This allows the printer to operate significantly longer than previous generations without performance degradation.

Key operational benefits include:

Reduced maintenance frequency

Fewer print quality issues

Cleaner production environments

Improved line efficiency

Higher overall equipment effectiveness

By minimising unplanned stoppages, manufacturers can maintain a stable production flow and reduce operational disruption.

Clear, Precise Coding at High Line Speeds

In regulated industries, print quality is not optional. Codes must remain legible, consistent, and compliant throughout the production process.

The Hitachi UX2 uses advanced dot control algorithms to deliver sharp, clear codes even at high production speeds. This ensures consistent readability across different substrates and packaging materials.

Flexible Print Head Configurations

To support diverse production requirements, the UX2 is available with multiple print head options:

Standard print head supporting up to six lines of print

Short print head option for high-speed applications requiring one or two lines

This flexibility allows manufacturers to optimise both print quality and production speed without compromise.

Automated Cleaning and Maintenance Systems

Maintenance efficiency plays a major role in the total cost of ownership. The UX2 incorporates automated systems designed to simplify daily operation and reduce manual intervention.

Safe-Clean Station Technology

The optional Safe-Clean Station provides automated cleaning and drying of the print head within a sealed environment. Solvent vapours are extracted safely, and waste fluids are collected for controlled disposal.

Operational advantages include:

Reduced operator exposure to solvents

Safer working conditions

Lower fluid consumption

Reduced maintenance time

Improved printer reliability

H3: Smart Start Self-Diagnosis

The UX2 includes a self-diagnosis start-up function that monitors nozzle conditions and initiates cleaning when required. This ensures consistent performance and reliable start-up, even after extended downtime.

Intuitive Operation and User Guidance

Ease of use is essential in modern manufacturing environments where multiple operators interact with equipment.

The UX2 features a touchscreen interface with icon-based navigation and configurable display layouts. Built-in video guidance provides clear visual instructions for:

Routine maintenance

Cleaning procedures

Fluid replacement

Fault recovery

System setup

This reduces training requirements and helps ensure consistent operation across shifts and teams.

Quick Line Changeovers and Production Flexibility

Production agility is increasingly important for UK manufacturers. The UX2 supports rapid redeployment across production lines through quick-change I/O connectors and preconfigured routing systems.

This allows printers to be transferred between lines efficiently without complex reconfiguration, reducing downtime during changeovers.

Industry 4.0 Connectivity and Digital Integration

The UX2 is designed for connected manufacturing environments and digital transformation strategies.

Advanced Network Protocol Support

The printer supports modern industrial communication protocols, including:

Ethernet/IP

OPC-UA

Modbus

RS-232

This enables seamless integration with manufacturing execution systems, quality control platforms, ERP systems, and IoT infrastructures. Manufacturers can leverage production data for predictive maintenance, quality optimisation, and process automation.

Sustainable Design and Reduced Environmental Impact

Sustainability is now a core operational priority for UK manufacturing organisations. The UX2 Series incorporates energy-efficient pump technology that reduces air intake into the ink circuit, lowering solvent consumption and volatile organic compound emissions.

MEK-Free Ink Solutions

Hitachi’s MEK-free inks provide an environmentally responsible alternative to traditional solvents. These inks reduce refill frequency and cartridge waste while supporting corporate sustainability objectives and environmental compliance strategies.

Energy Efficiency Features

The UX2 includes a power-saving mode that automatically reduces touchscreen energy consumption when the touchscreen is inactive. Combined with low operating power requirements, this contributes to reduced energy costs and a lower carbon footprint.

Technical Capabilities at a Glance

The Hitachi UX2 Series offers advanced technical performance, including:

Up to six lines of print

High-speed character output

Barcode and 2D code printing

Data Matrix, QR, Micro-QR, and DotCode support

Multilingual touchscreen interface

IP65-rated industrial protection

Wide temperature and humidity operating ranges

Large message storage capacity

Customisable user interface

These features make the UX2 suitable for demanding industrial environments across multiple sectors.

Global Support with UK Service

Newcode partners with Hitachi to deliver high-performance continuous inkjet solutions engineered for demanding industrial environments. This collaboration combines Hitachi’s globally proven CIJ technology with Newcode’s UK-based technical expertise, creating a reliable and cost-effective coding platform for modern production operations. With no upfront printer investment, a comprehensive five-year extended warranty, and fast-response UK support, manufacturers benefit from stable production, reduced downtime, and consistently high-quality coding performance.

Supported by Hitachi’s global service infrastructure and Newcode’s local engineering teams, clients also gain access to dependable supply chains for inks, consumables, and genuine spare parts. This integrated service model ensures long-term reliability, simplified maintenance, and sustained operational efficiency, helping production teams reduce the total cost of ownership while maintaining high performance across their coding and marking systems.

Industry Applications

The Hitachi UX2 continuous inkjet printer is widely deployed across:

Food and beverage manufacturing

Pharmaceutical and healthcare production

Cosmetics and personal care packaging

Automotive and electronics manufacturing

Industrial packaging and logistics

FMCG production environments

Its versatility makes it suitable for both primary packaging and secondary packaging applications.

Conclusion

The Hitachi UX2 continuous inkjet printer represents a new generation of industrial coding and marking technology. Designed for reliability, efficiency, and sustainability, it delivers consistent print quality, reduced maintenance requirements, and lower total cost of ownership.

With advanced connectivity, intuitive operation, and environmentally responsible design, the UX2 supports the evolving needs of modern UK manufacturing. For organisations seeking a dependable, future-ready CIJ solution that aligns with productivity goals and sustainability strategies, the Hitachi UX2 Series offers a robust and long-term investment in industrial performance.

References and Links

Hitachi Industrial Europe https://www.hitachi-industrial.eu

Hitachi Coding and Marking Systems https://www.hitachicoding.com

Hitachi Industrial Equipment Solutions https://www.hitachi-iesa.com/marking

When it comes to industrial labelling, getting it right every single time is not just about compliance; it is about efficiency, traceability, and keeping your production line moving without interruption. Evolabel has built its reputation on delivering print and apply applicators that do exactly that. Designed with the operator in mind, these systems combine robust engineering with intelligent safety features, making them a trusted choice across food and beverage, pharmaceutical, logistics, and manufacturing sectors worldwide.

Whether you are running a high-speed fulfilment operation, labelling pallets in a cold store, or applying two labels simultaneously on adjacent sides of a box, there is an Evolabel applicator built for the job. This guide walks you through the full range, so you can understand what each system does and where it fits best.

What Makes Evolabel Applicators Different?

The industrial labelling market is crowded, but Evolabel stands apart through a consistent focus on three things: safety, simplicity, and adaptability. Their applicators are designed to integrate seamlessly with the Evolabel T43, T63, and D43 smart printers, creating a unified print and apply system that is straightforward to install, easy to maintain, and reliable under demanding production conditions.

Key design priorities across the range include:

Tactile safety arms that detect products and obstacles, reducing the risk of damage or injury without the need for expensive guarding

Fast consumable changes, with label rolls swapped in as little as 20 seconds and print heads in around one minute

Patented applicator plate technology with integrated vacuum ejectors for consistent, precise label placement

A compact footprint, with some models up to 50 percent smaller than comparable systems

Cold chain capability, operating reliably at temperatures as low as -30°C / -22°F

The Evolabel Applicator Range

BlowVac Applicator: Contact-Free Label Application

The Evolabel BlowVac applicator is designed for situations where physical contact with the product is not possible or desirable. Using a patented applicator plate with integrated vacuum injectors and a blow nozzle, it delivers labels accurately without touching the item being labelled.

It works with the Evolabel T63 printer to handle label sizes up to 150 x 100 mm, and with the D43 and T43 printers for labels up to 118 x 100 mm. The system can apply labels at distances of up to 200 mm, making it ideal for fragile, fast-moving, or irregularly shaped products where contact-based methods would cause damage or misalignment.

For operations that need contactless precision, the BlowVac is a practical and reliable solution.

Wipe G2 Applicator: Dual Side Labelling with Tactile Intelligence

The Evolabel Wipe G2 applicator is engineered for speed and flexibility when labelling boxes on multiple sides. It can apply two labels on adjacent sides simultaneously, or in various positions, including corner wraps, making it well-suited to logistics and distribution environments where consistent box labelling is critical.

What sets the Wipe G2 apart is its unique tactile arm. This feature actively detects products and obstacles during operation, providing a built-in safety mechanism that prevents damage and reduces the need for additional guarding infrastructure. The result is a system that is not only fast and precise but also safe enough to operate around lightweight and delicate items without adjustment.

Wipe 90 G2 Applicator: High Speed Labelling with a 90 Degree Rotation

When your production line demands rapid application of wide, short labels, the Evolabel Wipe 90 G2 is purpose-built for the task. Its 90-degree rotation mechanism enables high-speed label application on one or two sides of a box, significantly expanding the range of label orientations and positions that can be handled automatically.

Label sizes range from 30 x 20 mm up to 178 x 150 mm, giving you considerable flexibility without manual intervention. Like the Wipe G2, it features the tactile arm safety system and also includes a pre-apply function to ensure precise label positioning before application. This makes it particularly well-suited to automated industries and logistics operations where throughput and consistency are essential.

FlexWipe Pallet Labelling System: Safe, Fast, and Traceable

Pallet labelling comes with its own set of challenges: large, heavy loads, tight timelines, and the ever-present risk of injury in the label application zone. The Evolabel FlexWipe pallet labelling system has been designed specifically to address all of these concerns.

The system's tactile arm and pivotable mount work together to minimise crushing hazards. If an obstacle is detected, the stepper motor arm stops immediately and triggers an alarm, removing the need for costly safety guarding in many installations. This not only reduces capital expenditure but also frees up valuable floor space and gives operators quicker, safer access to the work area.

Operationally, the FlexWipe is built for efficiency. Label rolls can be replaced in just 20 seconds, and the print head or roller in approximately one minute. These fast changeover times reduce downtime and keep throughput high even in demanding environments. For businesses focused on traceability, the system supports full integration with warehouse management and ERP systems.

Tamp Applicator: Pinpoint Precision from Above or the Side

Where absolute label positioning accuracy is required, the Evolabel Tamp Applicator delivers. It can apply labels from above or from the side, making it versatile enough to fit into many different production line configurations.

Label size ranges from 30 x 20 mm up to 118 x 200 mm for the 4-inch printer, and up to 178 x 200 mm for the 6-inch printer. The patented applicator plate uses multiple independent, integrated vacuum ejectors, which means it can handle different label sizes without extensive reconfiguration while maintaining safe, consistent application and minimising air consumption.

At up to 120 labels per minute, the Tamp Applicator is also one of the faster options in the range. Its low weight contributes to this speed, as less mass means faster movement and shorter cycle times, an important advantage on high-throughput lines.

Industry Applications

Evolabel applicators are built to perform across a wide range of sectors. Here is where they are most commonly deployed:

Cold Chain Logistics: The range is rated to operate at -30°C / -22°F, making these systems reliable partners in freezing warehouses and cold store environments where standard labelling equipment cannot be trusted.

Food and Beverage Production: Designed to handle chilled and humid conditions, Evolabel systems keep labelling seamless even in demanding food processing environments.

Pharmaceuticals: Precise, compliant labelling is not optional in pharma. The accuracy of Evolabel applicators, combined with their integration capabilities, makes them suitable for regulated production lines.

Frozen Goods Manufacturing: High-speed labelling in cold storage areas requires equipment that will not slow down or fail at low temperatures. The Evolabel range is built for exactly this.

Logistics and Distribution: Fast label application, dual side capability, and compatibility with warehouse management systems make Evolabel a natural fit for distribution centres with high label volumes.

Evolabel Printer Compatibility

All Evolabel applicators are designed to work with the Evolabel range of smart printers:

Evolabel T43, a compact, reliable 4-inch print and apply printer, well-suited to space-constrained installations

Evolabel T63, a 6-inch printer offering a wider label range, ideal for larger format labelling applications

Evolabel D43 is a dual-sided printing solution designed for applications requiring simultaneous label printing on two sides

Evolabel Smart Printer range: intelligent, connectivity-ready printers with advanced software for performance optimisation

The compatibility between printers and applicators gives you the flexibility to build a system around your specific label size, production speed, and environmental requirements.

Conclusion

Evolabel has built a comprehensive, well-engineered range of print and apply applicators that address the real challenges of industrial labelling: speed, accuracy, safety, and reliability across demanding environments. From the contactless precision of the BlowVac to the pallet scale capability of the FlexWipe, each applicator in the range has been designed with a specific set of production challenges in mind.

Whether your priority is cold chain reliability, high-speed throughput, dual side labelling, or precise tamp application, there is an Evolabel solution that fits. When combined with the Evolabel T43, T63, or D43 smart printer, you get a complete, integrated print and apply system built to perform day in, day out.

References and Further Reading

Evolabel Official Website

Evolabel T43 Smart Printer Product Page

Evolabel T63 Printer Product Page

Evolabel D43 Printer Product Page

GS1 UK Labelling Standards

MHRA Pharmaceutical Labelling Guidance

BRCGS Packaging and Labelling Standards

The Ultimate Date Coding Guide for Manufacturers | Industrial Inkjet & Coding Solutions

There is a quiet hero on almost every product you have ever bought. It does not have a logo, a brand colour, or a marketing budget. It is not designed to catch your eye or persuade you to buy anything. In fact, most people barely register that it exists until the day it is missing. We are talking about the date code.

A few digits. Sometimes a letter or two. Printed in seconds as a product moves along a production line at speed. And yet, without it, the entire system of consumer trust, food safety, and supply chain accountability begins to unravel. Retailers cannot rotate stock. Regulators have no way to trace a contaminated batch. Consumers have no idea whether what they are about to eat, drink, or take as medication is actually safe.

It is one of those rare things in manufacturing where the smallest detail carries the heaviest responsibility.

For most producers, date coding sits quietly in the background of operations, handled by an inline printer or case coder that runs day in, day out without much ceremony. But when it goes wrong, whether through a misconfigured date format, a faded print, or an undetected coding error, the consequences can move fast. A product recall. A regulatory investigation. Reputational damage that takes years to rebuild.

The good news is that getting date coding right is entirely achievable, provided you understand what it requires. This guide covers everything manufacturers need to know, from the different types of date codes and their specific applications to selecting the right industrial inkjet printer, batch coder, or case coding system for your production environment.

Different Types of Date Codes

Not all date codes are the same. The format used on a product depends entirely on the information that needs to be captured and communicated, both to consumers and across the supply chain.

Best Before, Use By, and Display Until Dates

These are the date codes most consumers recognise instantly. Printed in a straightforward day/month/year format, they communicate when a product should be consumed or taken off display.

It is worth noting that best-before and use-by dates carry different implications. A best-before date is a guide to freshness and quality; a use-by date is a firm safety boundary. Both are legally required on applicable products, and mislabelling the two can have serious consequences.

Julian Dates

Julian dates have been around since Julius Caesar reformed the Roman calendar, and they are still in active use today. These are seven-digit numerical codes that record when a product was packaged.

The first three digits represent the consecutive day of the year. So, 1st January is coded as 001, whilst 31st December becomes 365. You will most commonly encounter Julian dates on horticultural packaging, plant tags, and certain food products such as eggs.

Batch and Lot Numbers

Batch and lot numbers go beyond simply telling a consumer when something expires. These codes carry detailed manufacturing information, including the date a specific product batch was produced, which makes them invaluable for stock rotation, supply chain management, and product recalls.

When something goes wrong on the line, batch codes are what allow manufacturers to isolate the affected product quickly and respond with precision.

Serial Date Codes

Serial date codes operate at the highest end of the traceability spectrum and are most commonly found in the pharmaceutical and medical device industries. Rather than coding a batch as a whole, serial codes assign a unique identifier to each unit.

These codes are typically generated sequentially or incrementally, and in regulated industries, they are almost always verified by an integrated vision system to guarantee accuracy and full traceability at the point of manufacture.

2D Barcodes and Data-Embedded Barcodes

Scannable barcodes and QR codes are transforming how date and batch information is stored and accessed. Rather than printing multiple separate pieces of variable data, a single 2D barcode can carry all of it at once, including manufacture date, expiry, batch reference, and pricing information.

For manufacturers and suppliers alike, this all-in-one approach streamlines stock management significantly. For consumers, it offers transparency. And as regulatory requirements around traceability continue to tighten, the adoption of data-embedded coding is only going to grow.

Three Reasons Why Date Coding Deserves Your Full Attention

1. Consumer Safety

At its core, date coding exists to protect people. A legible, accurately printed date code tells a consumer whether a product is safe to use, how fresh it is, and when it should be discarded. When that information is missing, illegible, or incorrect, the consequences can range from mild disappointment to serious harm.

From a manufacturer's perspective, consistently high-quality date coding does more than meet a legal requirement. It builds brand trust. A crisply printed, easy-to-read code signals to your customer that you take their health seriously. That matters.

2. Regulatory Compliance

Date coding is a legal obligation for manufacturers producing perishable goods intended for consumer sale. The specific regulations vary depending on the country, product category, and sector, but non-compliance is never a grey area. In the UK and across the EU, failure to meet date coding requirements can result in product recalls, financial penalties, and in serious cases, criminal proceedings.

Staying on top of relevant guidance from bodies such as the Food Standards Agency (FSA), the Food and Drink Federation (FDF), and the Medicines and Healthcare products Regulatory Agency (MHRA) is essential for any manufacturer operating in regulated industries.

3. Inventory Management and Waste Reduction

Beyond the factory floor, date and batch coding play a critical role in supply chain efficiency. Lot numbers and batch codes give warehouse operators and logistics teams the information they need to manage stock rotation effectively, ensuring that older product moves first.

In the event of a product recall, accurate batch coding means the affected units can be identified and withdrawn quickly, limiting the financial and reputational damage. For manufacturers under increasing pressure to reduce waste and operate sustainably, precise coding is a practical and cost-effective tool.

The Role of Date Coding Across Key Industries

Food and Drink

In the food and drink industry, date coding is both a consumer safety requirement and a waste reduction tool. UK Government guidelines and FSA regulations mandate that all food products carry either a best-before or use-by date, depending on the nature of the product.

The consequences of mislabelling, or omitting date codes entirely, can be severe. Manufacturers are encouraged to consult guidance from the FSA, the Food and Drink Federation, and WRAP (the Waste and Resources Action Programme) when reviewing their date coding processes and obligations.

Pharmaceutical and Medical

Pharmaceutical packaging must carry a clearly printed expiry date showing at a minimum the month and year. This is a compulsory requirement under EU Commission regulations and exists to protect patient safety above all else.

Beyond expiry dates, the use of batch numbers and serialisation codes within the pharmaceutical sector enables full traceability down to individual units. This is critical for implementing efficient product recalls, preventing medicine falsification, and meeting the strict requirements set out by the MHRA for the UK market.

What Is a Date and Batch Coding Machine?

A date and batch coding machine is the equipment responsible for applying date codes, batch references, and other variable information directly onto products or their packaging. Depending on the application, this might be an inline coder or printer integrated directly into a production line, or a standalone offline system that feeds and prints packaging before it is filled.

The term "coder" is often used interchangeably with "printer" in an industrial context, and manufacturers will encounter a wide range of technologies depending on their production environment, substrate, and output requirements.

Coding Technologies for Date and Batch Printing

Choosing the right technology is one of the most important decisions a manufacturer will make when it comes to product coding. Each has its own strengths, and the right choice depends entirely on your application.

Laser Marking

Laser coders are a non-contact technology that works by etching or vaporising the surface layer of a material, leaving a permanent, indelible mark. With no inks or consumables required, laser marking is one of the most environmentally friendly coding options available and offers extremely low running costs over time.

Hot Foil Coding

Hot foil coding is a contact print technology well known for its reliability, low maintenance requirements, and economical operation. It is one of the few technologies capable of printing metallic codes, making it a popular choice for premium product packaging.

Continuous Inkjet Printing (CIJ)

Continuous inkjet printing is a non-contact technology that offers excellent adhesion across a wide variety of packaging materials. CIJ printers are particularly well-suited to high-speed production lines and are capable of printing on curved or irregular surfaces, such as the base of a can or bottle. CIJ is one of the most widely used inline printing technologies in industrial manufacturing.

Thermal Inkjet Printing (TIJ)

Thermal inkjet printing uses interchangeable ink cartridges and delivers high-resolution output with minimal maintenance. The compact format of TIJ coders makes them easy to integrate into most manufacturing equipment, and the technology is a strong choice for manufacturers who require clean, precise printing without the complexity of larger inline printing systems.

Thermal Transfer Overprinting (TTO)

Thermal transfer overprinting is a contact technology best suited to larger print areas on flexible film, label stock, and specialist medical packaging materials such as Tyvek. TTO is a popular choice in the pharmaceutical and food packaging sectors.

H2: What to Consider When Choosing a Date Coding Machine

Selecting the right date coder for your production line is about more than just the technology itself. Here are the key factors to work through before making a decision.

Integration with existing equipment. Consider what machinery the coder needs to work alongside, the space available for installation, and the angle at which the printer will need to be positioned. Some manufacturers may benefit from an all-in-one date coding system rather than integrating a standalone coder.

Production line speed. Your coding solution must be capable of keeping pace with your line. A coder that cannot match your output speed will create bottlenecks and unwanted downtime, which no manufacturer can afford.

Production environment. If your facility involves exposure to dust, moisture, or regular washdowns, the IP rating of your chosen coder is an essential consideration. A printer that is not rated for your environment will fail prematurely and create costly disruptions.

Environmental impact. Sustainability is increasingly a commercial and regulatory priority. Understanding the environmental footprint of your chosen coding technology, including ink consumption, waste, and energy use, will help you make a more informed and responsible choice.

Quality control and validation. For applications where accuracy is critical, integrating a vision system alongside your coder allows printed codes to be automatically verified in real time. This reduces the risk of coding errors reaching the end consumer and minimises the potential for costly product recalls.

Conclusion

Date coding is far more than a box-ticking exercise. Done properly, it protects consumers, supports regulatory compliance, improves supply chain efficiency, and strengthens your brand's reputation for quality and transparency.

Whether you are reviewing your current inline printing setup, exploring the benefits of continuous inkjet printing over thermal inkjet, or selecting a new batch coding solution for a growing production line, understanding the technology and the requirements behind it is the foundation of a sound decision.

If you are unsure which date coding or case coding technology is right for your application, speaking with an experienced specialist can save you significant time, cost, and disruption further down the line.

References and Further Reading

Food Standards Agency (FSA) Date Labelling Guidance: https://www.food.gov.uk

Food and Drink Federation (FDF): https://www.fdf.org.uk

WRAP Date Labelling Guidance: https://www.wrap.org.uk

Medicines and Healthcare products Regulatory Agency (MHRA): https://www.gov.uk/government/organisations/medicines-and-healthcare-products-regulatory-agency

Evolabel Coldstore Range | Reliable Print & Apply Labelling at -30°C

Step into any frozen warehouse, and you will quickly understand the challenge. Condensation forms. Surfaces harden. Materials behave differently. Equipment that performs perfectly at room temperature can struggle when exposed to sub-zero air for extended periods.

Yet in cold chain logistics, pharmaceutical distribution, and frozen food production, labelling cannot fail. Traceability, compliance, and operational flow depend on it.

The Evolabel Coldstore Range has been developed specifically to meet this reality. Built for automated print and apply labelling in temperatures as low as -30°C, it delivers consistent, accurate performance where conventional systems often fall short.

Rethinking Labelling for the Cold Chain

Many industrial labelling systems rely on heated cabinets or large enclosures to cope with freezing temperatures. These add complexity, consume valuable floor space, and increase energy use.

Evolabel has taken a different approach.

The Coldstore Range is engineered to operate reliably in extreme cold without bulky external heating structures. The result is a compact coldstore labelling system that fits naturally into production lines and warehouse layouts, while maintaining stable print quality and precise label placement.

To ensure performance is not theoretical but proven, Evolabel invested in a dedicated climate testing facility at its Swedish headquarters. Each system is subjected to controlled temperature and humidity testing that mirrors real cold storage environments. The focus is simple: long-term reliability, consistent uptime, and dependable barcode readability.

Why Cold Environment Labelling Demands Specialised Engineering

Low temperatures affect more than comfort levels. They influence:

Adhesive behaviour on labels

Mechanical tolerances

Electronic stability

Operator safety

Maintenance intervals

In fast-moving sectors such as frozen ready meals, temperature-controlled logistics, and pharmaceuticals, downtime is costly, and compliance risks are significant.

A low-temperature labelling machine must therefore do more than function. It must perform consistently, safely, and accurately throughout extended operation in freezing conditions.

The Coldstore Range has been developed around this principle.

Key Advantages of the Evolabel Coldstore Range

Reliable Operation at -30°C

From frozen warehouses to chilled production areas, the system maintains accurate print and apply performance across a wide operating range from -30°C to +40°C. This makes it suitable for both deep freeze environments and standard production floors.

Compact, Space-Efficient Design

By removing the need for oversized heating enclosures, the Coldstore system can reduce installation footprint by up to 50 percent compared to conventional cold environment solutions. For high-density logistics facilities, this is a practical and financial advantage.

Intelligent Environmental Adjustment

At the centre of the system is advanced control software that adapts to ambient conditions. As temperature and humidity shift, the machine automatically adjusts operational parameters to maintain optimal performance.

This intelligent response reduces manual intervention and supports stable throughput.

Designed for Uptime

Minimal wear parts and accessible components allow faster servicing. In freezing environments where prolonged technician exposure is undesirable, efficient maintenance is essential.

Safety Built Into Every Movement

Integrated monitoring systems detect obstacles, interruptions in compressed air supply, and power fluctuations. If resistance is encountered, the applicator responds immediately, supporting safe operation in busy warehouse environments.

Applications Across Cold and Frozen Operations

The Coldstore Range supports a wide range of industrial labelling in freezing conditions, including:

Cold Chain Logistics

Automated pallet labelling in frozen distribution centres where traceability is critical.

Food Production

Consistent labelling in chilled and frozen manufacturing zones without compromising throughput.

Pharmaceutical Operations

Accurate, compliant labelling in temperature-controlled storage areas.

Frozen Goods Manufacturing

High-speed pallet and product labelling for bulk storage and export.

Coldstore Product Portfolio

FlexWipe® Motorised Stand XL Coldstore

Advanced Automated Pallet Labelling

The FlexWipe® Motorised Stand XL Coldstore is engineered for high-capacity pallet labelling in demanding cold storage facilities.

It delivers:

Up to 5 pallets labelled per minute

Label roll changes in under one minute

A compact footprint of less than 1 square metre, including the stand

1, 2, or 3 side pallet labelling capability

Adjustable labelling height up to 1.6 metres

Reliable application on rough, uneven, and cold pallet surfaces

Direct Thermal print technology

The multi-directional FlexWipe® applicator enables labels to be applied to adjacent pallet sides in a single configuration, supporting efficient warehouse labelling automation. Built-in brushes help secure strong adhesion on cold surfaces, an essential feature in frozen environments.

Optional enhancements include incomplete pallet detection and dependable code validation for operations where compliance is tightly regulated.

eTamp Coldstore Applicator

Flexible and Safety-Focused Tamp Application

For applications requiring controlled label placement across varying product heights, the eTamp Coldstore Applicator offers precision and adaptability.

Constructed from a rigid aluminium profile, it provides adjustable stroke lengths from 150 mm to 650 mm. This allows seamless adaptation to different packaging formats.

Unlike traditional pneumatic systems, the eTamp uses a stepper motor drive. This approach improves positional accuracy and reduces system weight. If an obstruction is detected, the applicator automatically returns to its home position, supporting safer operation in active production environments.

For businesses seeking a robust pharmaceutical labelling system or food production labelling solution in low temperatures, this motor-driven design offers both accuracy and control.

Built in Sweden, Designed for the Demanding Industry

Every Evolabel Coldstore system is designed, manufactured, and verified in Sweden. Quality control, material durability, and precision engineering are central to the build philosophy.

The aim is straightforward: deliver long service life, predictable maintenance, and reduced total cost of ownership, even in harsh environments.

Evolabel’s approach is grounded in practical engineering rather than complexity. The company focuses on transforming operational challenges into streamlined, intelligent solutions that are intuitive to run and maintain.

Conclusion

Cold storage environments leave little room for compromise. Labels must adhere correctly. Barcodes must scan the first time. Systems must run without interruption.

The Evolabel Coldstore Range has been engineered with this reality in mind. By combining compact design, intelligent environmental adaptation, and proven performance at -30°C, it provides a dependable print and apply labelling solution for modern cold chain operations.

For manufacturers and logistics providers operating in freezing conditions, reliable automated labelling is not simply an efficiency upgrade. It is fundamental to protecting product integrity, regulatory compliance, and customer trust.

References and Further Reading

Evolabel https://www.evolabel.com

Cold Chain Federation UK https://www.coldchainfederation.org.uk

Digital Printing for Packaging: The Future of Branded Ecommerce Solutions

The packaging industry is experiencing a remarkable transformation. Digital printing for packaging is no longer just an emerging technology. It has become the go-to solution for businesses looking to create memorable unboxing experiences without breaking the bank.

Recent market analysis suggests that digital printing will represent nearly 25% of the global print and printed packaging market value by 2032. This growth is being driven by shifting consumer expectations, the rise of micro-businesses, and ecommerce platforms that have democratised entrepreneurship.

Let us explore how consumer behaviour is reshaping the packaging landscape, and why digital printed packaging has become essential for e-commerce sellers who want to stand out in a crowded marketplace.

The Etsy Effect: How Micro-Businesses are Changing the Game

Etsy has become more than just an online marketplace. It represents a cultural shift toward independent entrepreneurship and creative commerce.

Since 2019, Etsy’s buyer base has doubled from 45.7 million to 92 million active purchasers. The platform now supports around seven million active sellers. A large percentage of these sellers operate from home-based environments.

These are not large corporations with extensive storage space or dedicated packaging departments. They are entrepreneurs, craft makers, and small business owners who rely on flexible, affordable ecommerce packaging solutions.

The Challenge Facing Small E-commerce Sellers

Small businesses face intense competition. Whether selling handmade jewellery, artisan candles, or personalised stationery, differentiation is critical.

Traditional packaging suppliers often require high minimum order quantities. Storing thousands of custom boxes is unrealistic for home-based sellers. At the same time, shipping products in plain packaging undermines brand identity and reduces the impact of the unboxing experience.

This is where digital printing for packaging and short-run packaging solutions have transformed the landscape.

Why Branded Ecommerce Packaging Matters More Than Ever

Packaging is no longer just about protection. It is a branding and marketing channel.

According to research conducted by Mondi Group, 61% of consumers consider packaging shape, material, appearance, and personalisation important to their unboxing experience. In addition, 34% would reconsider purchasing again if the packaging is unattractive.

For small business packaging, this data is significant. Your packaging directly influences repeat purchases.

The Rise of the Unboxing Experience

The unboxing experience has become a powerful marketing driver, especially across social media platforms.

Subscription box packaging has amplified this trend. Consumers subscribe not only for convenience but for enjoyment. Research shows that many customers choose subscription services primarily for enjoyment and curated experiences.

Branded ecommerce packaging plays a key role in:

Creating emotional engagement

Encouraging user-generated content

Reinforcing brand identity

Supporting repeat purchases

Digital Printing for Packaging: A Game-Changer for Small Businesses

Traditional print methods, such as flexography and lithography require high volumes to be cost-effective. This model favours large brands but excludes micro-businesses.

Digital printed packaging removes these barriers.

Low Minimum Orders and Short Run Packaging

Digital printing enables:

No minimum or low minimum orders

Cost-effective short-run packaging

Faster turnaround times

Reduced storage requirements

For custom packaging for small businesses, this flexibility is transformative. Sellers can order packaging in quantities aligned with real demand.

This is particularly beneficial for:

Etsy sellers

Shopify store owners

Subscription box businesses

Seasonal product launches

Product testing campaigns

Variable Data Printing and Personalised Packaging

One of the most powerful features of digital printing is variable data printing.

Variable data printing allows each package to be different without slowing production. This enables:

Personalised packaging with customer names

Unique QR codes

Serialised barcodes

Region-specific messaging

Limited-edition packaging designs

Personalisation enhances customer connection and increases perceived brand value.

Digital Label Printing as a Flexible Alternative

Digital label printing provides another cost-effective solution for small business packaging.

Brands can apply digitally printed labels to standard boxes, allowing them to:

Test branding concepts

Launch new products quickly

Run seasonal promotions

Reduce upfront packaging costs

This approach provides flexibility without sacrificing professionalism.

Beyond E-commerce: Expanding Applications of Digital Printed Packaging

While e-commerce packaging solutions are driving growth, digital printing also benefits:

Promotional packaging campaigns

Limited-edition retail packaging

Regional packaging variations

Seasonal product launches

Test marketing initiatives

Short-run packaging is increasingly preferred for agility and sustainability. Brands can reduce waste and overproduction by printing only what they need.

Market Opportunity for Packaging Converters

The demand for personalised packaging and branded e-commerce packaging is creating new opportunities for converters.

Digital printing capabilities allow converters to serve:

Micro-brands

Direct-to-consumer startups

Subscription businesses

Established brands requiring flexible runs

By investing in digital label printing and variable data printing, converters position themselves for long-term growth in an increasingly custom-driven market.

The Future of Digital Printing for Packaging

Consumer expectations continue to evolve. Customers want:

Sustainable materials

Personalised packaging

Memorable unboxing experiences

Fast delivery

Authentic brand storytelling

Digital printing for packaging aligns perfectly with these demands.

Small businesses no longer need to compromise between professional branding and practical logistics. Custom packaging for small businesses is now accessible, scalable, and affordable.

Conclusion

Digital printing for packaging has fundamentally reshaped branded e-commerce packaging.

With 61% of consumers valuing packaging and millions of sellers competing for attention, packaging is no longer optional branding. It is a competitive advantage.

Digital printed packaging enables:

Short-run packaging

Personalised packaging

Variable data printing

Digital label printing

Cost-effective ecommerce packaging solutions

For small business packaging, this means the ability to create impactful brand experiences without high upfront investment.

For packaging converters, it represents a strategic growth opportunity in a custom-first marketplace.

The packaging revolution is underway. The question is not whether digital printing will shape the future of e-commerce packaging solutions. The question is how your brand will use it to stand out.

References

Etsy – Investor Relations & Marketplace Statistics https://investors.etsy.com

Mondi Group – Sustainable Ecommerce Packaging Report https://www.mondigroup.com

Smithers – The Future of Digital Printing to 2032 https://www.smithers.com

In today’s production environments, manufacturers, suppliers, and logistics operations require coding and marking systems that deliver accuracy, speed, and long-term reliability. As industries move towards smarter, more efficient processes, thermal inkjet (TIJ) technology has rapidly emerged as a preferred solution offering clean operation, low maintenance, and premium print quality.

Among the most advanced TIJ systems available, the Anser U2 Smart Printer stands out as a compact yet high-performance platform engineered to meet the demanding requirements of modern industrial printing. From packaging lines and warehouse operations to specialist manufacturing environments, the U2 Smart delivers powerful capabilities in a minimal footprint.

This article provides a fully integrated, expert overview of the Anser U2 Smart Printer, its technology, features, industry applications, sustainability benefits, and why organisations across Europe rely on leading suppliers such as Newcode Partnership for end-to-end installation, support, and consumables management.

1. Redefining Smart Printing Technology

The Anser U2 Smart is far more than a compact printer; it is a future-ready industrial printing platform designed to enhance operational efficiency, traceability, and coding accuracy. Engineered for maximum uptime, it combines:

High-resolution TIJ print quality

A highly portable and maintenance-free design

Flexible substrate compatibility

User-friendly operation with intelligent system monitoring

Eco-friendly, solvent-free cartridge technology

Its performance, reliability, and ease of integration make it a practical upgrade for businesses seeking smarter, cleaner, and more cost-effective coding and marking.

2. Compact, Portable, and Production-Ready

Measuring only 114mm x 76mm x 60mm, the U2 Smart is one of the smallest industrial printers in its class. Despite its size, it delivers performance that rivals much larger and more complex systems.

Key Advantages of the Compact Design

Easy installation: Ideal for small to medium production lines with limited mounting space.

Portable operation: Move between lines, warehouses, or sites without complex setup.

Lightweight: Weighs just 0.49kg, supporting mobile printing and fast redeployment.

The printer’s compact housing is complemented by a 3.5-inch full-colour LCD, an intuitive menu, and a robust enclosure engineered for long-term durability.

3. High-Quality Industrial Printing

The Anser U2 Smart uses HP TIJ 2.5 technology, widely recognised for its precision, cleanliness, and reliability. It can produce:

1D and 2D barcodes

Batch numbers and expiry dates

Text and alphanumeric content

Logos and graphic marks

Print Performance

Maximum print height: 12.7mm (1–4 lines)

Speeds up to 60m/min at 300dpi

Crisp, high-resolution output suitable for regulatory, branding, and traceability requirements

For industries requiring code legibility, barcode readability, and consistent marking quality, the U2 Smart provides production-grade performance with minimal operator input.

4. Versatile Substrate Compatibility

One of the strongest advantages of the U2 Smart is its compatibility with a wide range of packaging materials. With Anser’s extensive ink portfolio, the printer performs reliably on:

Porous substrates: cardboard, kraft paper, wood

Semi-porous materials: coated cartons, treated boards

Non-porous surfaces: plastics, metal, aluminium foil, glass

This broad compatibility makes the device ideal for manufacturers operating multiple product formats or packaging types.

5. Zero-Maintenance, High-Reliability Design

Unlike CIJ systems that require routine servicing, ink refills, and complex maintenance, TIJ technology offers a clean and maintenance-free coding solution.

Maintenance Benefits

No printhead servicing

No mechanical pumps

No ink bottles or solvent reservoirs

“Hot Swap” cartridges prevent downtime

Anti-shock mounting plate protects the print engine

Dust-cover design shields cartridges from environmental factors

This makes the U2 Smart particularly valuable for smaller businesses or operations where technical expertise may be limited.

6. Intelligent User Interface and System Control

The U2 Smart features a user-friendly dashboard that gives operators real-time visibility of:

Ink levels

Print status

Alarms and system notifications

Job previews

Production monitoring

Users can operate the device via a pocket-sized IR remote keypad, with an optional 7-inch multi-touch uPad available for enhanced control.

7. Integration Into Industrial Workflows

The Anser U2 Smart Printer supports a wide range of industrial applications across multiple sectors:

Retail & Warehousing

High-clarity barcode printing for inventory management

Instant, scannable labels for storage, dispatch, and logistics

Portable coding for dynamic warehouse floors

Manufacturing & Packaging

Direct product coding on metal, plastic, glass, and cartons

Fast integration into production lines

Reduced line interruptions due to zero maintenance

Healthcare & Pharmaceuticals

Clear patient identification labels

Legible codes for medication packets

Reliable print quality is essential for compliance

Food & Beverage

Date and batch coding on primary and secondary packaging

Clean TIJ operation ensures hygienic production environments

With its ease of installation and flexible substrate support, the U2 Smart fits seamlessly into both established and evolving industrial processes.

8. Sustainability and Cost Efficiency

Modern production environments are increasingly focused on environmental responsibility. The U2 Smart delivers strong sustainability advantages:

Eco-Friendly Features

Solvent-free, cartridge-based TIJ printing

No hazardous waste or VOC emissions

Low power consumption (maximum 60W)

Reduced energy usage across production cycles

Operational Cost Savings

No service contracts

No flushing, filters, or complicated maintenance

Minimal downtime

Predictable consumable costs

For businesses seeking to reduce environmental impact and operational expenditure, TIJ technology provides a sustainable and scalable answer.

9. Why Order Your Anser U2 Smart from Newcode Partnership?

As a long-standing partner of Anser, Newcode Partnership provides:

Competitive pricing and exclusive value-added packages

UK-wide sales, engineering, and technical support

Dedicated consumable supply and repeat ordering services

Equipment leasing and hiring options

Bespoke printer stands and mounting bracketry

Print sample feasibility trials

Five-year extended warranty as standard

Newcode’s expertise ensures that every installation is precise, efficient, and tailored to the customer’s production environment.

Conclusion: A Smarter, Cleaner, and More Efficient Way to Code and Mark

The Anser U2 Smart Printer represents a new generation of industrial coding technology: compact, intelligent, environmentally responsible, and exceptionally reliable. Its ability to deliver high-resolution printing across multiple substrates, combined with zero maintenance requirements and easy integration, makes it an ideal solution for manufacturers seeking improved productivity and reduced operational costs.

Pallet and outer case labelling places higher demands on print quality, label size, and mechanical accuracy than standard product labelling. Large labels often carry GS1 barcodes, logistics data, and regulatory information that must remain readable and correctly positioned throughout storage, handling, and transport.

The Evolabel T63 Thermal Transfer Printer is engineered to meet these requirements. With a wide print width of up to 162 mm, a rigid one-piece aluminium chassis, and support for both thermal transfer and direct thermal printing, the T63 provides consistent, high-quality pallet and box labelling. Supplied and supported in the UK by Newcode, it forms part of a reliable and scalable print and apply solution for manufacturers and logistics operations where accuracy, uptime, and long-term stability are critical.

Why the Evolabel T63 Stands Apart in Industrial Labelling

The Evolabel T63 is purpose-built for applications where standard label printers fall short. With a maximum print width of up to 162 mm, it comfortably handles large pallet labels carrying barcodes, logistics data, regulatory information, and multilingual content.

Unlike many wide-format printers that rely on frequent mechanical adjustment, the Evolabel printer platform focuses on long-term stability and precision. This philosophy is taken to its highest level in the T63 model.

Wide Print Capability for Data-Rich Labels

Large pallet labels often include GS1 barcodes, SSCC codes, batch details, destination data, and regulatory markings. The Evolabel T63 prints labels up to A5 format with exceptional clarity, ensuring every barcode scans correctly and every character remains legible, even at small font sizes.

This makes the T63 Thermal Transfer Printer particularly well-suited to:

Pallet and outer case labelling

Logistics and distribution centres

Export packaging with multi-language requirements

High-density data applications requiring absolute accuracy

Rigid One-Piece Aluminium Chassis for Lasting Accuracy

Mechanical stability is where the Evolabel T63 truly excels. The printer features a solid aluminium chassis machined from a single piece. This design ensures perfect alignment of the label path, transfer rollers, and printhead.

The result is consistent print quality over time, without the need for ongoing mechanical adjustments. In production environments where downtime and rework are costly, this stability translates directly into reliability and lower total cost of ownership.

Pallet Labelling Built for GS1 Compliance

The Evolabel T63 is fully aligned with GS1 standards for pallet labelling, supporting accurate and consistent identification across the supply chain. Evolabel offers safe and proven solutions for one-sided, two-sided, or three-sided pallet labelling, depending on operational requirements.

Both thermal transfer and direct thermal printing technologies are supported, allowing businesses to select the most appropriate method based on label material, durability requirements, and environmental conditions.

Real-World Performance: Lantmännen Cerealia Case Study

At the Lantmännen Cerealia pancake factory in Laholm, Sweden, precision labelling is essential. The facility uses seven Evolabel T63 Wipe Large systems for box front labelling.

Each label contains ingredient lists in up to 15 languages, resulting in very small fonts and strict positioning requirements. Print quality and placement accuracy are critical.

The patented Evolabel applicator plate allows operators to change between different label sizes without mechanical adjustments. All printers are centrally controlled using CodeIT software, ensuring consistency, traceability, and simplified production management across the plant.

Evolabel Smart Printer Technology Explained

The Evolabel T63 is available as part of the Evolabel Smart Printer platform, which introduces intelligent automation far beyond conventional print and apply systems.

Intelligent Automation and Predictive Maintenance

The Smart Printer continuously monitors operating conditions, detecting developing issues before they lead to failure. Predictive maintenance alerts allow planned intervention rather than unplanned downtime, transforming labelling from a monitored task into an autonomous process.

Advanced Thermal Transfer Print Control

Intelligent printhead management extends component life while maintaining consistent print quality. Dynamic parameter adjustment adapts to changing conditions, while intelligent ribbon management reduces waste and prevents production stoppages due to ribbon run-out.

Smart Application and Verification

Sensors and adaptive control ensure precise label placement, even when product positioning varies. Built-in verification confirms label presence and quality, reducing errors and manual inspection requirements.

Connectivity for Industry 4.0 Environments

The Evolabel Smart Printer integrates seamlessly with modern manufacturing infrastructure, including:

ERP, MES, and WMS systems

Industrial IoT protocols

Cloud-based monitoring and reporting

Mobile device access for operators and engineers

This connectivity turns the Evolabel printer into a fully connected production asset rather than a standalone machine.

User-Focused Interface and Data Analytics

Touchscreen controls, guided workflows, and clear diagnostics reduce training time and operator error. Built-in analytics provide insight into performance, efficiency, maintenance history, and quality trends, supporting continuous improvement initiatives.

Where the Evolabel T63 Delivers the Greatest Value

The Evolabel T63 and Smart Printer platform are ideally suited to:

Food and beverage manufacturing with traceability requirements

Pharmaceutical and regulated environments require validation

Automotive and aerospace manufacturing with strict quality standards

Distribution and logistics operations using automated workflows

Contract packing and co-manufacturing

High-volume e-commerce fulfilment

Multi-site operations requiring centralised control and reporting

Newcode Expertise in Intelligent Labelling Solutions

As a trusted UK partner, Newcode provides more than hardware supply. Their consultative approach ensures the Evolabel T63 is correctly specified, integrated, and supported throughout its lifecycle.

Newcode’s portfolio spans multiple identification technologies, enabling objective recommendations based on application needs rather than single-technology limitations. This includes Evolabel print and apply systems and Hitachi continuous inkjet solutions for primary coding applications.

Factory-trained engineers, rapid response support, and deep application knowledge ensure Evolabel installations deliver consistent, long-term value.

Conclusion

The Evolabel T63 Thermal Transfer Printer represents a benchmark in wide-format pallet and box labelling. Its rigid mechanical design, high-resolution printing, GS1 compliance, and intelligent automation make it a powerful solution for demanding industrial environments.

When combined with the Evolabel Smart Printer platform and Newcode’s expert UK support, the T63 becomes more than a labelling machine. It becomes a connected, data-driven production asset that supports efficiency, compliance, and future growth.

For businesses seeking reliable, intelligent pallet labelling at scale, the Evolabel T63 is a proven and forward-thinking choice.

References and Further Reading

Evolabel Official Website: https://www.evolabel.com

GS1 Pallet Labelling Standards: https://www.gs1.org

The Evolabel T43 Thermal Transfer Printer redefines industrial labelling, delivering exceptional precision, speed, and reliability. Its advanced printing technology, intuitive maintenance, and intelligent automation make it the ideal choice for manufacturers across pharmaceuticals, automotive components, and high-volume consumer goods, ensuring every barcode and label is crisp, durable, and fully compliant.

What truly distinguishes the T43 is the Evolabel Smart Printer platform, coupled with its collaboration with Newcode, the UK’s premier distributor of industrial coding solutions. Newcode goes beyond supplying hardware; they offer expert guidance, seamless system integration, operator training, and ongoing support, enabling manufacturers to fully maximise their labelling capabilities.

Together, the T43 and Newcode provide more than just a printer; they deliver a smart, connected labelling solution that minimises downtime, boosts efficiency, and aligns seamlessly with Industry 4.0 objectives. This article delves into the T43’s technical brilliance, intelligent features, and practical applications, demonstrating why it has become the preferred solution for progressive manufacturers.

Why the Evolabel T43 Thermal Transfer Printer Stands Out

Fast, Tool-Free Maintenance

Maintenance is simple and quick: ribbon and label rolls are swapped in seconds. The print head opens widely, and the applicator folds automatically, allowing effortless cleaning. Magnetically held, the print head can be removed without tools, with power cut automatically, no need to turn off the printer. This design prolongs print head life and reduces long-term operational costs.

Precision Engineering for Reliable Operation

The T43 features a single-piece aluminium chassis, ensuring perfect alignment of the label path, print head, and transfer rollers. This eliminates the need for manual adjustments and ensures consistent, high-quality printing even in demanding environments.

T43 Thermal Transfer Printer: Technical Specifications

Mechanical and Connectivity Features

Optional Accessories for Enhanced Performance

10.4” Touch Screen: Easy job changes and settings adjustments.

Status Beacon: Clear visual machine status from a distance.

Control Panel: Simplifies start, stop, and reset operations.

Trigger Sensor: Reflecting the PNP sensor from SICK with broad compatibility.

Mounting Kit & Pillar Stand: Robust mounting, optional motorized height adjustment.

Stand Foot: Powder-coated aluminium base with wheels and adjustable feet.

Advantages of Thermal Transfer Printing

Thermal transfer printing is ideal where durability, longevity, and label legibility are crucial. Applications include pharmaceuticals, automotive parts, and long-term storage products. The Evolabel T43 ensures that barcodes and text remain readable even after extended storage or harsh handling.

Evolabel Smart Printer, Intelligent Labelling Beyond Print-and-Apply

The Evolabel Smart Printer integrates intelligent operation, automation, and connectivity:

Intelligent Automation

Self-optimising performance and adaptive operation.

Predictive maintenance reduces unplanned downtime.

Autonomous quality verification ensures consistent results.

Enhanced Printing Control

Advanced printhead management maximises lifespan and print quality.

Intelligent ribbon handling reduces waste.

Automatic calibration ensures consistent output.

Smart Application Mechanisms

Real-time label placement verification.

Adaptive adjustments for product variations.

Intelligent error recovery minimises production disruptions.

Newcode, Your Expert Partner in Industrial Labelling

Newcode serves as the UK’s primary distributor for Evolabel solutions, ensuring customers receive:

Professional installation and commissioning of Smart Printers.

Integration support with ERP, MES, and WMS systems.

Comprehensive training for operators and technical staff.

Analytics setup, optimisation guidance, and ongoing support.

With Newcode, organisations benefit from expert consultation, technology alignment with Industry 4.0 initiatives, and continued support to maximise printer performance and operational efficiency.

Ideal Applications for the Evolabel Smart Printer

Smart manufacturing and Industry 4.0 operations.

Pharmaceutical production with strict traceability and compliance.

Food & beverage operations with quality management systems.

Automotive and aerospace for critical component labelling.

High-volume distribution and logistics centres.

Contract manufacturing and e-commerce fulfilment.

Multi-site operations requiring standardisation and remote monitoring.

Conclusion

The Evolabel T43 Thermal Transfer Printer, combined with the Evolabel Smart Printer platform, represents next-generation labelling solutions for modern industrial operations. Supported by Newcode, manufacturers gain expert guidance, professional implementation, and ongoing support, enabling reliable, intelligent, and connected labelling. From improving operational efficiency to supporting regulatory compliance and digital transformation, these solutions ensure long-term value and manufacturing excellence.

References & Useful Links

Evolabel Official Website

Newcode Industrial Printer Solutions