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ValvesOnly are trusted Pneumatic Ball Valve Manufacturers in USA. A Pneumatic Actuated Ball Valve is a type of valve that uses compressed air or other gases to automate the opening and closing of a ball within the valve body. This technology is widely used in industrial applications where precise control of fluid flow is essential. The key component of this valve is a spherical-shaped ball with a through hole, which is positioned within the valve body. When the pneumatic actuator is engaged, it either rotates the ball to allow fluid flow or positions it to obstruct the flow, depending on the desired operation.

What is the structure of a Pneumatic Ball Valve?

The structure of a Pneumatic Actuated Ball Valve consists of three main components: the valve body, the ball, and the pneumatic actuator. The valve body is typically made of materials such as stainless steel, brass, or other corrosion-resistant alloys, providing durability and longevity. The ball, usually made of the same materials as the valve body, features a through hole that aligns with the pipeline when the valve is open. The pneumatic actuator is mounted on top of the valve and is responsible for controlling the ball's position. It converts the energy from compressed air into rotational movement, enabling precise control over the valve's opening and closing.

How does the valve operate?

The operation of a Pneumatic Actuated Ball Valve involves the use of a pneumatic actuator to control the position of the ball within the valve body. When the compressed air is supplied to the actuator, it either opens or closes the valve by rotating the ball. The actuator is equipped with positioners and sensors that provide feedback to ensure accurate control over the valve's position. This automation allows for efficient and reliable regulation of fluid flow, making Pneumatic Actuated Ball Valves suitable for various industrial applications, including oil and gas, chemical processing, water treatment, and many others. The advantages of these valves include fast response times, precise control, and the ability to operate in harsh environments. As Pneumatic Ball Valve Manufacturers in USA we make sure that our valves go through rigorous testing and can be used in different harsh environments.

Industries:

Oil and Gas

Chemical Processing

Water Treatment

Petrochemical

Power Generation

Pulp and Paper

Mining

Automotive

Aerospace

Marine

Textiles

Renewable Energy (e.g., Wind and Solar)

General Manufacturing

Wastewater Treatment

Advantages:

Fast response time

Precise control

Automation

Versatility

Durability

Reliability

Bi-directional control

Compact design

Cost-effective

Suitable for harsh environments

Temperature:

Standard -4°F to 200°F (-20°C to 93°C)

Low -40°F to 176°F (-40°C to 80°C)

High 0°F to 300°F (-18°C to 149°C)

Configuration of a Pneumatic Actuator:

Torque – 3 – 9000 nm

Operating pressure- 8 Bar

Port Connection-NPT1.4”

Mounting Base-ISO5211

Temperature–20°C – +80°C

Description:

Available materials: WCB, WC6, WCC, LCB, LCC, Cast iron, Ductile Iron, SS316, SS304

Size: 2" to 80"

Class: 150 to 300

Nominal Pressure: PN6 to PN40

Operation: Pneumatic Actuated

Ends: Flanged, Threaded, Socket and Butt Weld

ValvesOnly takes pride in being a leading Wafer Butterfly Valve Manufacturer in USA, supplying high-quality valves to regions including Detriot, Texas and California. The wafer butterfly valve, with its compact and wafer-like design, is strategically positioned between flanges in a pipeline, offering a space-efficient solution for fluid control. Distinguished by the absence of extended lugs or flanges, these valves ensure a simpler and cost-effective installation process.

What is a Wafer Butterfly Valve?

A Wafer Butterfly Valve is a type of flow control device used to regulate or isolate the flow of a fluid within a system. Its unique design resembles a thin slice or “wafer.” When the valve is closed, the disc is turned to block the flow of fluid. These valves are commonly used in various industrial applications due to their compact design and ease of installation.

How does it work ?

A wafer butterfly valve operates by using a disc mounted on a central shaft to control the flow of fluid within a pipeline. The disc is typically installed between two flanges, hence the name "wafer," and is designed to rotate within the valve body. When the valve is open, the disc aligns parallel to the direction of flow, allowing fluid to pass through the pipeline with minimal obstruction. Conversely, when the valve is closed, the disc rotates perpendicular to the flow, effectively blocking the passage of fluid.

The rotation of the disc is controlled by a handle or actuator connected to the valve shaft. By turning the handle or activating the actuator, the disc can be precisely positioned to regulate the flow of fluid. This design provides quick and efficient flow control, making wafer butterfly valves suitable for a wide range of applications across various industries.

As wafer butterfly valve manufacturer in USA, our valves have various industrial applications:

1. Water and Wastewater Treatment: Ensuring efficient fluid control for water and wastewater treatment processes.

2. Chemical Processing: Crucial role in regulating fluid flow within pipelines for various chemical processing applications.

3. Petrochemical and Oil Refineries: Streamlined fluid management in demanding petrochemical and oil refinery environments.

4. Power Generation: Integral to precise flow control within fluid systems in power generation facilities.

5. Mining and Minerals: Reliable fluid control solutions enhancing operational efficiency in mining and minerals.

6. Water Distribution: Essential components in water distribution systems, facilitating optimal fluid flow.

7. Chemical Distribution: Contribution to the controlled distribution of chemicals, ensuring safety and efficiency.

8. Pulp and Paper: Valuable assets in fluid control processes within pulp and paper manufacturing.

9. Textile Manufacturing: Contributing to fluid management, these valves are vital in textile manufacturing.

10. Marine and Offshore: Designed to meet challenges of fluid control in marine and offshore applications.

Advantages:

1. Compact Design

2. Bi-Directional Flow

3. Quick Operation

4. Simple and Reliable Construction

5. Cost-Effective

6. Wide Range of Sizes

7. High Flow Capacity

8. Versatility

9. Bubble-Tight Shut-off

10. Low Maintenance

Description:

Material: Cast Carbon steel (WCC, WCB, WC6), Stainless Steel [SS316, SS304, SS316L, SS904L, CF8, CF8M, F31L, F91], Duplex Steel, and Super Duplex Steel (F51, F53, F55), Cast iron, Ductile Iron.

 Ends: Wafer

Pressure: PN6- PN25

 Size: 2’’ to 72’’

Operation: lever operated, Gear Operated, electric actuated, pneumatic actuated.