#welding bug

Welding has become an essential part of assorted industries and thus has picked up a thick of technologies over the years. However, despite the various developments in robotics and automated welders, the gist has always been the same in the form of the single head welding machinery.But again, single torch welders come only next to the dual welders when it comes to productivity and faster output. To open up your knowledge in the industry, here are some of the primary differences between a single head and a double head welding machine.

Single head

Single head welding machines are primarily built on the bug and band models that are very competent in the industry. They work with utmost precision when it comes to welding along the seam. They can work even in quad if required by the pipe being welded.

It is a simple, faster and more economical alternative to the big names of automated welding machines in the industry. All of the programs within the machine are easy to work on, which makes it easier to monitor or audit the welding process. The machines can work in many angles, be it straight, vertical, horizontal and even overhead.

Double head

Double head welding machines are a notch ahead of the single head design. Their productivity rate is higher due to the dual torch, which can output the work of two welding machines. The two-torch is fully automated with the help of microprocessor controls. This also brings down the repair cost significantly.

Summing up

The single head welding machines are quite significant in the industry and offer varied advantages over the latest automated equipment. However, when it comes to making way for productivity and economy, the double head units offer the advantage of two single head units but at the cost of one.

Automated welding technologies have become an integral part of large manufacturing units and project-based workshops. Automated welding equipment improves bottom-line business performance while increasing the overall profitability and productivity. This advanced system integrates with the latest microprocessor tools and software in order to offer a compelling digital welding solution. Mechanized welding device comes with cutting-edge welding bug that helps in providing repeatable, accurate, and cost-effective results.

Here are some of the key benefits of using robotic welding devices:

1.       Consistent and High-Quality Welds

This is the major aspect that attracts most businesses to consider an automated welding equipment in the first place. The quality of automated welds depends on the consistency of workflow and raw material. However, a robotic system can deliver high-quality and efficient welds more effectively than the experienced professionals.

2.       Optimal Productivity and Yields

Robotic welding means that an 8-hour workshop can be easily retooled for 24-hour service. In addition, quality automated systems streamline major processes and help personnel avoid hazardous or repetitive tasks. LoneStar welding system, an advanced equipment helps in achieving lower error rate, a reduction in avoidable time from work, and allow team members to focus on impending challenges.

3.       Lower Risk of Errors and Reduced Waste

Over-welding is one of the biggest sources of waste for any welder and can cost a lot on projects. A mechanized system can use accurate specifications to make sure lower metal filler costs. Automatic welding system such as LoneStar welding system reduces oversized weld bead and reduces the risk of any kind of error.

4.       Less Post-weld Cleanup

Modern automated welding system reduces the amount of post-weld cleanup in any project. However, less waster material leads to a faster cleanup. Also, less weld spattering translates to no system downtime between projects. Seams produced by the top-notch welding bug are neat and smooth, helping meet the demands of the clients.

5.       Effective and Accurate Outcomes