You'll need: Playing cards, scissors, punch, pencil, permanent marker in 2 different colours.
Why playing cards specifically? Because they are made to be handled. Their edges don't fray, even the cheapest ones. These were like 2€ for 32, the rest was stuff I already had lying around, making it a very cheap project. Also they make it very easy to divide a pattern into groups of 4.
Step 1: Square your cards by laying another one on top perpendicularly and mark with a pencil (pen used for visibiliy).
Step 2: Cut and round the edges (it's fine, these people are royalty). I cut a little inside the line here because the pen drew a smidge to the side.
Step 3: Punch holes in the corners. First try on a spare piece of paper to figure out how far you have to hold it in to get the hole where you need it to be. It doesn't have to be 100% accurate, but close enough. I built myself a little jig to hold the card out of the cut off bit. When the thingy touches the punch I know the hole is gonna be where I want it.
Step 4: Mark two opposite corners with permanent marker on both sides. This is technically not necessary, but very useful. Also mark the same corners on all the cards for aesthetic.
Congratulations, you have tablets now! How many do you need? 32 is enough for most patterns you'll find on pinterest, but there are patterns with over 90. So make a couple more!
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This is a tutorial over how i made the Belt for my Voltron Paladin Armor. It is made out of craft foam and has the ability to light up. Since there are so many parts to this armor, I will be breaking it down into many different tutorials. This one shall cover the belt. Enjoy!!
Disclaimer: I did not pattern this out. I simply took my own measurements and then sketched out the design.
FOLLOW ALL SAFETY RULES! (AKA use filtering mask and work in a well ventilated area if using things such as spray paint or contact cement, cut away from yourself, safety glasses, etc)
Materials: 5mm craft foam, 2mm or 3mm craft foam, glossy mod podge (Or another sealant), white plasti-dip (or another primer for foam), heat gun, box cutter (or craft knife), acrylic paint (white and gray), hot glue gun and sticks, contact cement, Velcro, battery operated LED lights (I got mine from amazon), plastic sheet protectors, light blue tissue paper, marker, ruler, paint brushes, scissors, sewing measuring tape.
Time to complete: 4-6 hours
Steps:
1: Take basic measurements. Depending on where you want you belt to sit, you will need to measure the circumference of your waist or hips. (Reminder: take in the fact that your foam has some depth to it. You may want to add 1/4 inch/ 5 mm to your circumference) You will also need to measure how big you want the side/hip pieces to be (Since mine is on my hips, I measure out the width and length of my hip bones so that it would sit on them comfortably). (Make note of at what measurements your sides are at. The octagon shape should cover most of your sides)
2: Mark out the measurements onto the foam and then use them as guide lines to draw out the basic shape. Make adjustments until you are happy. Then, using a sharp box cutter or another crafting knife, cut out your belt. Glue the pieces together as need. (For gluing: I use both hot glue and contact cement. Don’t use hot glue alone if you live in a really hot place or plan to store this in a hot place. The hot glue will melt)
3: Time for the little pocket thingy! Using your measurements for the hip/side octagons, draw out an elongated hexagon. Cut out a rectangle near the top. Glue on a piece of thinner foam to the back of the hexagon. (This creates a false backing. This is just a detail and is not a necessity if you do not want to do it).
4: Using your heat gun, heat seal all of your foam. While it is still warm, bend the belt to the shape of waist/hips. Bend the hexagon shapes slightly and push the sides in to give it a pop up look.
5: Glue the hexagon-pocket things down. Glue down the top, then gently push upwards a little before gluing down the bottom. Then glue down the sides.
6: Buckle... (this quiznacking piece took me three tries to get it right) Draw out the diamond shape onto the foam and cut it out. Cut out a small rectangle near the top (this will be where you insert the lights) Using the same diamond shape, extend the sides to make little tabs.Â
After cutting these tabs out, cut one side of each piece at a slight angle (the angle side of one piece will connect to a straight side of another)
 Glue these together. Trace the back shape out on the plastic sheet protector and the tissue paper. Glue the tissue paper in between the sheet protector. (This will act as a filter for the lights). Glue this to the top of the buckle and then glue the top to the back.
7: Glue the buckle to one side of the belt. Glue a small piece of Velcro to the buckle and then to the other side of the belt.
8: Prime the whole thing! (I used about 2 coats of the plasti-dip) Paint the pieces, the belt white, the pockets and buckle gray. Seal the paint (I used about 5 layers of glossy mod podge) (if you need to/want to, you can sand down any rough edges before you paint anything)
9: Roll the stringed LED lights into small loops (I made three to spread them out more) and insert them into the back of the buckle. Then thread them around the inside of the belt to the side or back. Using Velcro, attach the battery pack to the belt. (I taped down the wires so they can be removable but wouldn’t fall down or get caught on something)
And then you are done!! You have now finished the belt of the Voltron Paladin Armor!! YAY!!
Other Tutorials: Voltron Armor: Thigh, Calf, Knee Pads
