Research

one minute at work

Paul Murton Services Free Graphic Terms

Vinyl pressing makes custom vinyl records in Australia on demand with fast turnaround and no minimums. Choose the template, decide what music you want on your personalized vinyl record, and create your artwork for the cover, jacket, and packaging. Our vinyl experts will take care of the rest and deliver your record to your door, and you can start spinning.

Have you ever wondered how a vinyl record is made, which transports you to a place of musical bliss? How does the music we love so much get physically pressed into this beautiful physical medium? Vinyl records have a tactile quality that cannot be easily copied in the digital world, and for many, this definite aspect makes up the majority of the overall appeal. Unlike a CD, which is, of course, a remarkable piece of technology, can hardly be called charming, but a well-made vinyl pressing record is a beauty to appreciate. So, if you are here, you are at the right place to know how papers are manufactured. The Vinyl Manufacturing Process Step-1 – Manufacturing the Master Disc These flat discs are made from an aluminium core, first polished down to a smooth finish. Then the discs are placed on a conveyor belt, ready to be coated in nitro lacquer. Rollers catch the excess run-off lacquer, which is used again. Once the quality control is passed, a hole is punched into the centre to complete the new master disc. The new discs will be carefully packed using separation strips in batches between each one to protect the fine lacquer surface. Step-2 – Cutting the Master Disc The new shiny master discs are cut using a lathe recording machine, where it is placed. Then, a microscope and cutter are moved to the disc’s outer edge, ready to perform a test cut. After inspection, he will begin recording, allowing the lathe to cut a continuous groove representing source material using a sapphire tripped cutter. A vacuum removes the scrap lacquer, which is created by cutting. To prevent any imperfections, dust should be kept away from the lacquer’s surface. Step-3 – Creating the Stamper After the master record is cut, we must first create the stamper and go through a galvanic process. At first, a silver spray is to be applied to the lacquer. Silver that does not stick will wash away. A duller metal is added to the silver side, which hardens the disc, ready for electroplating. In this process, a silver-plated disc is dipped into a liquid tank that contains dissolved Nickel. Once it fills the grooves, the disc and the metal layer are removed from the electroplating tank and the original lacquer disc, respectively. The metal layer which is removed is the stamper. The manufacturer uses a visual centring punch to make a hole in the centre before moving to trim off any excess metal to complete the stamper. Step-4 – Preparing the Labels Labels must be created first, as they will combine with the record as part of the vinyl pressing process. Labels are produced in square stacks, which are punched first and cut into circles. A brand will typically get several test pressings created first (usually 5-10) when record pressing. Step-5 – Pressing the Records The manufacturer pours Polyvinyl Chloride pellets into a hopper for record pressing, which feeds the material into an extruder that condenses them into a small puck shape (biscuits). Both the biscuit and the labels are then pushed into the press, where high pressure and heat are applied to stamp the record. Once it is cooled, the excess vinyl is ready for a final trim. Finally, we have a new vinyl record ready for hours of listening enjoyment.

Whether you’re a music lover or an audiophile, vinyl records are essential. After all, what will alter the appeal of the atypical and warm sound of the record placed on the turntable? The answer is nothing. Nonetheless, pressing the vinyl presents the cost mostly inaccessible for developing artists. Plus, there are inventory management problems and overproduction costs. Thus, this guide shows how to proceed with vinyl pressing according to preference. Some Prerequisites Before Pressing the Vinyl Before beginning the procedure of pressing the vinyl, some conditions give a quality result as well as an investment return: The first is to ensure special mastering performed by the sound engineer for the vinyl record. The CD mastering renders inaccurately on vinyl. Transmitting the compressed file of ZIP or RAR type for individual vinyl is imperative. Plus, you must note the order and side. The next is obtaining the support production request through an online form. After this, it’s imperative to assign the ISRC code for the management of copyright. Furthermore, ensure sales management and distribution by setting up the catalogue number and barcode. The graphics of the cover and badge must get transmitted before pressing. As a matter of cover, it’s important, especially in the musical universe’s visual representation of the label or artist. Understanding the Different Formats of Vinyl Record Another crucial consideration is to understand the multiple formats of the vinyl recording. Multiple formats of vinyl records are there, depending on the product’s length (EP, album, or single) and budget. Learning the Vinyl Recording Production’s Stages Record pressing or vinyl pressing happens to be a goldsmith’s work. Although the step can be relayed to the professional, having an insightful understanding of different steps is crucial. For, it lets you better understand the cost of producing the vinyl record. Galvanisation: Upon engraving the lacquer, the galvanising process then corresponds to your nickel bath. Here, the lacquer is there for many hours. By electrolysis, the nickel particles get attached to lacquer. This gets fixed on the mould, and it’s ready to press. Cutting: Once the mastering and transmitting of the audio get done, it gets engraved on the lacquer. Here, the signal gets transformed into vibrations. The step gets performed on every side of that disc consecutively. Pressing & Pocketing: While the matrix gets in the position, that makes it the right time to press your vinyl. So, it gets heated and cooled for around 12 hours. Upon cutting off that excess material, vinyl gets placed immediately in the anti-static sleeve. Pressing Vinyl in the Small Series This minimises the possible risk of overproduction. Conventionally, the vinyl records get pressed in the series, with an estimate of around 200 copies (minimum). Nonetheless, there are alternatives for pressing the own vinyl records with similar quality. Vinyl pressing in the small series can respond to specific demands from the self-produced artists. Having an individual limited edition is advantageous, and it helps in minimising the costs.

  stickers custom sticker printing custom stickers canada die cut stickers custom decals sticker labels sticker companies custom vinyl stickers sticker designing lettering stickers custom sticker printing