#prismatic cell sorting

The future of clean energy and electric mobility in India relies on one powerful component: the lithium-ion battery. At the heart of high-performance battery packs are Prismatic Cells—widely used for their energy density, flat design, and pack assembly efficiency. But to ensure long-term performance and safety, these cells must be precisely sorted before being assembled. That’s where Semco Infratech delivers unmatched value, offering highly accurate, fast, and scalable Prismatic Cell Sorting solutions built for India’s battery manufacturing industry.

Why prismatic cell sorting matters

In a lithium-ion battery pack, even minor inconsistencies between cells can lead to imbalance, reduced capacity, overheating, or failure. Before integration, every Prismatic Cell must be tested for key parameters like voltage, internal resistance, and temperature. Based on these results, they need to be sorted into matched groups—this process is known as Prismatic Cell Sorting.

For modern Battery Manufacturers in India, this is no longer a manual task—it requires automation, speed, and precision. That’s why top manufacturers choose Semco Systems.

Semco Infratech: setting the standard in cell sorting

Semco Infratech, India’s most trusted supplier of battery production equipment, offers advanced Prismatic Cell Sorting machines that simplify and accelerate production. Designed for Indian conditions and high-volume factories, Semco’s systems deliver accurate results, reliable performance, and full integration into your battery assembly line.

Whether you're manufacturing cells for electric vehicles, grid storage, or industrial applications, Semco provides solutions that ensure consistent quality and efficiency.

Key features of Semco’s prismatic sorting systems

Semco’s Prismatic Cell Tester and Sorting Machines come with industry-leading features:

Multi-parameter testing Each cell is tested for voltage, internal resistance, and temperature—ensuring accurate Prismatic Cell Grading.

High-speed sorting mechanism Handles hundreds of cells per hour, automatically classifying them into performance-based categories.

Barcode scanning and traceability Each cell’s data is logged and linked to its barcode, allowing for traceable sorting and improved quality control.

Smart software interface Easy-to-use touchscreen interface allows technicians to monitor and control operations in real time.

BMS compatibility Works seamlessly with BMS test equipment for a complete cell-to-pack testing workflow.

Built for Indian battery manufacturers

Semco’s sorting systems are trusted by leading Lithium Battery Manufacturers in India because they are:

Cost-effective and scalable

Rugged and durable for local factory environments

Easy to integrate with existing systems

Supported with on-ground technical service

Semco also offers installation, operator training, and maintenance to ensure smooth operation and long-term performance.

Enabling consistent battery quality at scale

In today’s competitive energy market, quality cannot be compromised. With Semco’s Prismatic Cell Sorting machines, manufacturers can:

Improve production speed

Ensure accurate cell grouping

Reduce pack rejection rates

Maintain global safety and performance standards

Powering India’s clean energy future

As India aims to become a global leader in battery manufacturing, automation and precision will be key. Semco Infratech is proud to support this mission by equipping Lithium Ion Battery Manufacturers in India with high-performance sorting systems that simplify complex processes and deliver consistent results.

India’s clean energy revolution is being fueled by advancements in lithium-ion battery technology, where Prismatic Cells are emerging as a cornerstone for EVs and renewable energy storage systems. These cells offer higher energy density, better space utilization, and improved safety—making them ideal for sustainable applications.

The growing adoption of Lithium Ion Prismatic batteries has created a strong demand for precise manufacturing and testing solutions. At the heart of this shift lies advanced BMS test equipment, ensuring accurate monitoring and protection of battery packs. Alongside, Prismatic Cell Testers help manufacturers evaluate voltage, capacity, and internal resistance with high accuracy.

To enhance consistency and performance, automated Prismatic Cell Sorting and Prismatic Cell Grading systems are being deployed. These solutions ensure only the best-matched cells are assembled together, reducing failure rates and boosting efficiency.

By integrating such smart technologies, India is not only advancing its clean energy ambitions but also building a robust and self-reliant battery manufacturing ecosystem. These innovations are paving the way for a cleaner, greener, and energy-secure future—powering everything from electric mobility to grid-level storage with confidence and precision.