#pre-fab

Kabina, Garigal country, Australia,

KABINA utilises innovative Interlocking joinery techniques making screws, fasteners and nails redundant. This allows to make products that are stronger, long-lasting, easy to assemble and disassemble and relocate back into the circular economy.

If you have the brains and skills to assemble one of these then you probably have the wherewithal to have job to afford a real house.

U-Build is a modular construction system even completely inexperienced builders can assemble with simple hand tools. The flat-pack kit is made from CNC-cut plywood; components are slotted together like puzzle pieces using only a mallet and a drill.

By following a simple set of instructions, one or two people can build a home, a backyard studio or ADU, or even furniture. To create a frame, pieces must be assembled to create hollow boxes that stack (and bolt together) to create walls and a roof. Natural-sheep-wool insulation is pre-cut to fit the boxes. On top of a weather-proof membrane, cladding completes the buildings; this can also be pre-fabbed in wood or cork panels.

The idea to create a pre-fab building kit using boxes as the modules began with clients who wanted to self-build a modular house using shipping containers. “But we said to them, 'although it sounds cool you can't really self-build using shipping containers because you'd need a crane license, you'd need a welding license, so while it seems modular, it's really just the illusion of modular.' We said, ‘what you really want is if we could get the modules small enough that you could be building them yourself’. So with some of our contacts in the CNC world, we basically tried to find a way of making repeatable, strong structural boxes which could be like that human modular element."

The kits are designed for easy assembly and disassembly so the pieces can be reused for a new home, cabin, or piece of furniture. U-Build offers plans for tiny houses or cabins (10- 30m2/ 107- 323 sq ft) for £1000 (~$1380) per square meter. There’s a full-size house (40-150 m2) at £900 per m2 and plenty of options for garden sheds under £12,000 ($16,600). The “Barn Owl” looks like it could serve as an ADU - the photo shows a bed, kitchenette, shower, and toilet setup; it requires building 57 boxes.

Nick Newman spent the last week on-site in Sussex where a team built two cabins in seven days atop simple ground screws (instead of a concrete foundation). He walks us through what it takes to build your own home with a screwdriver and mallet (and some shims and silicone to put in the window glass; frames are included in the kit). We also visit a young couple in Somerset who built a cord-clad tiny house on wheels using a U-Build kit. It took them three months with zero building experience.

Small modern enclosed living room idea with a bar and white walls for the living room

Concept for a pre-fab house by architect Ralph Rapson, June 1945.