Custom Foam Inserts for Boxes â Althor Packaging Solutions
Foam Inserts That Actually Fit Your Products
Ever open a case and find foam that barely touches your gear? Althor foam inserts for boxes solve that with precision-cut custom foam that cradles every item perfectly. They cut packaging foam inserts to match your exact product dimensions, whether electronics, tools, optics, or medical instruments.
Head to their foam inserts pageâpolyester, polyethylene, or styrofoam inserts for delicate optics or rugged transit.
I've spec'd these for field kits since 2021. Foam package inserts prevent scratches, absorb shocks, speed unpacking. No more "where'd my screwdriver go?" moments.
Why Althor's Custom Foam Packaging Inserts Work
Packaging inserts from Althor use:
Polyester foam (Magnifier boxes)âsoft, tear-resistant for delicate instruments. Charcoal foam sheetsâ27x38x1/4" custom cuts for optics/electronics. Pick-and-pluck or precision waterjet for exact cavities.
Custom foam packaging insert process: CAD design, foam sampling, production runs. They match their plastic boxes or your containers. Foam inserts for cases layer multiple densities for heavy/light items.
Applications: Electronics, Optics, Medical, Industrial
Foam box inserts protect:
Electronicsâcircuit boards, connectors, USB drives. Opticsâmagnifiers, lenses (P-1M/P-2M boxes). Medicalâinstruments, kits, sharps. Industrialâtools, fittings, small parts.
Sponge inserts for boxes cushion vibration; styrofoam inserts lightweight shipping.
Althor Process: From Design to Shipment
CAD designâdigitize your product layout.
Foam samplingâtest densities, colors.
Waterjet/knife cuttingâ±0.010" precision.
Assembly/qualityâfit check, dust-free.
Bulk packagingâcases/pallets nationwide.
Packaging inserts ship matched to Althor boxes or standalone.
FAQs Packaging Pros Ask
Foam inserts lead time?
Stock foam: 1 week. Custom CAD: 2-3 weeks.
Densities available?
Soft (delicate) to firm (tools), ESD options.
Custom foam packaging insert minimums?
50 pieces typical, volume discounts.
Colors besides charcoal?
Black, gray, white, custom Pantone.
Match existing cases?
Send dimensions/sampleâwe'll CAD fit.
Bottom Line
Althor foam inserts turn generic boxes into custom protection. Foam packaging inserts that fit perfect, ship safe, unbox pro. Electronics, optics, toolsâprecision pays.
