#kittingoperations

By Leilani Arendell

Let’s be honest—no one wakes up excited about packaging certifications. But if you’ve ever been on the receiving end of a damaged shipment, you quickly learn why those acronyms matter. One of the most important ones in our world? ISTA—the International Safe Transit Association.

At TransPak, a global leader in crating, packaging, logistics & design based in the United States, we deal with ISTA standards every day. We don’t treat them as a formality or a checkbox. We treat them as what they are: a system built to simulate the unpredictable, often unforgiving reality of global transit. A system that, when applied correctly, drastically reduces the risk of loss, delays, and damage claims.

And in an industry where speed and precision often matter more than second chances—there isn’t much room for error.

What is ISTA Certification?

ISTA-certified packaging has passed a series of rigorous, lab-based tests that simulate real-world shipping conditions. This includes:

Shock (like accidental drops)

Vibration (think long-haul trucking or rail movement)

Compression (stacked freight, tight containers)

Temperature and humidity fluctuations

Repetitive handling

There are different levels and test types depending on the product, weight, fragility, and transport mode. But at its core, ISTA testing answers a simple question: Will this packaging hold up in transit?

Because if it won’t—well, better to find out in a lab than in customs clearance 8,000 miles away.

Real-World Stakes

We once had a client shipping a batch of industrial control units overseas. The original packaging was “tough-looking”—lots of tape, heavy cardboard, and foam. But it wasn’t ISTA-tested.

On the first batch, 3 out of 20 units arrived with internal impact damage. Not catastrophic—but enough to delay the project. The client turned to us, and we re-engineered the packaging to pass ISTA-2A testing for their shipping class.

Since then? Zero failures. And more importantly, zero lost time.

It’s not magic. It’s process.

Why It Matters to Businesses

Every damage claim has ripple effects:

Wasted time on returns and replacements

Reputational damage with your end customer

Internal paperwork headaches and insurance negotiations

And often—tight margins getting tighter

ISTA certification helps avoid all that. It also helps prove due diligence—so if something does go wrong, you have a data-backed defense showing your packaging met best practices.

It’s not just about protection. It’s about trust.

TransPak’s ISTA Lab

What sets TransPak apart is that we don’t just use ISTA standards—we test for them in-house. Our dedicated ISTA-certified lab replicates transit conditions with specialized equipment, from vibration tables to drop testers.

This means we can rapidly prototype and validate packaging for even the most sensitive or high-value items. It also means our clients don’t have to ship samples out for third-party testing, wait weeks, and cross fingers.

We’ve helped aerospace firms, electronics manufacturers, and medical device companies lock in packaging that passed tests on the first try—because we ran those simulations side by side with design.

From Theory to Go Global

So yes, it’s just packaging. But behind every successful shipment is an unseen network of tests, protocols, and preventative thinking.

That kind of work is exactly why TransPak is a nominee for the 2025 Go Global Awards, happening in London this November and hosted by the International Trade Council. This event isn’t just about success stories—it’s about the systems that quietly power global trade.

ISTA certification might not grab headlines, but in our experience, it’s one of those rare details that separates good logistics from great logistics.

We’re proud to be part of that global conversation.

Final Thoughts

Sometimes the best outcome in packaging is nothing at all. No claims. No callbacks. No issues.

That’s the invisible power of ISTA-certified packaging. It’s not about what goes wrong. It’s about what doesn’t.

At TransPak, we believe in investing in those invisible wins. Because when cargo arrives exactly as it should—on time, intact, unquestioned—that’s where real logistics happens.

#TransPakUSA #ISTACertified #PackagingThatProtects #DamageFreeShipping #LogisticsExcellence #ProductIntegrity #TestedInTransit #GlobalTradeSupport #GoGlobalAwards2025 #InternationalTradeCouncil #ZeroClaimsLogistics

Warehouse tour: how 300k+ sq ft of efficiency looks in action

By Leilani Arendell

Warehouses. The term might conjure up images of towering racks, forklifts zipping around, and boxes—lots of boxes. But if you’ve ever worked in or even just visited a truly optimized warehouse, you’ll know it’s something more than just square footage and shelving. It’s movement. It’s systems working in sync. It’s where timing and precision quietly shape the success of everything that follows.

At TransPak, a global leader in crating, packaging, logistics & design based in the United States, our facilities span more than 300,000 square feet across key hubs. That sounds impressive—and sure, scale matters—but what really sets us apart is how we use the space. Because space without strategy is just...space.

If you walked through one of our warehouses, you might not notice every detail at first glance. That’s the point. True operational excellence often feels invisible when it’s working.

Step Inside the Flow

The first thing you’d probably notice is the sense of flow. Materials arrive. Products move through workstations. Custom crates get built. Packages are staged. Shipments go out.

But none of it feels rushed. Or messy. That’s not an accident.

We’ve spent years refining layout, tooling, and processes so every inch serves a purpose. Forklift routes are calculated to avoid congestion. Kitting areas are placed near dispatch. High-turnover items live closer to entry points. There’s even designated space for special projects that require isolation or extra handling protocols.

A warehouse isn’t just storage. It’s a living system.

Custom Zones, Real Work

You’ll see more than just pallet racks and plywood stacks. Our warehouses are designed to handle everything from high-volume packaging runs to delicate prototypes.

Here’s a glimpse:

Kitting Zones – Teams assemble client-specific kits with every tool and component needed, all in one go.

Crating Bays – Custom wood crates are built onsite, tailored to the dimensions and specs of the cargo.

Test Areas – For clients needing drop testing, vibration analysis, or environmental protection simulations.

Staging Lanes – Finalized shipments are queued here for fast dispatch, often with real-time scanning and GPS tracking.

Climate-Controlled Zones – Some components need more than just protection—they need exact temperatures.

Each of these areas operates semi-independently, but all under one roof. That’s where flexibility comes in. Some days we’re crating aircraft parts. Others, we’re staging entire data center deployments. The warehouse adapts to the work, not the other way around.

Example in Motion

A few months back, we handled a project involving dozens of medical-grade cooling units destined for overseas clinics. The equipment was sensitive—not just to impact, but to temperature and humidity. We used our climate-controlled bays to stabilize each unit before packaging. We then created moisture-protected crates with shock indicators and specific labels for customs clearance.

The entire process, from intake to outbound shipping, was managed inside one warehouse—without ever needing to shift locations. That kind of control is what allows us to guarantee timelines and reduce risk.

Space Enables Scale

Why does this matter? Because when supply chains are strained and customers want faster delivery with zero error, you can’t improvise your way through it. You need real capacity—physical and operational.

With more than 300,000 square feet at our disposal, we’re not just reacting to orders. We’re anticipating them. Storing materials for recurring clients. Pre-building crates in standard specs. Planning seasonal inventory movement before it spikes.

That’s the kind of readiness global clients expect—and it’s part of why TransPak is honored to be a nominee for the 2025 Go Global Awards. Hosted by the International Trade Council this November in London, it’s not just about prestige. It’s a moment to join peers around the world who understand that innovation sometimes looks like software—and sometimes looks like 300,000 square feet of clarity, discipline, and well-placed forklifts.

Final Thoughts

A warehouse, done right, isn’t chaotic. It’s almost quiet. Not because nothing’s happening—but because everything’s working.

At TransPak, our warehouses are more than storage—they’re where promise meets practice. Where what’s planned on paper becomes something solid, well-packed, and on the move.