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Eddy Current Separator For Auto Shredder Residue Recycling

The rapid increase in end-of-life vehicles is mainly responsible for generating automotive shredder residue waste. When end-of-life vehicles are recycled using shredding methods, they produce a large amount of auto shredder residue.

ASR mainly consists of non-metallic materials like rubber, wood, plastics, textile, leather, or glass, which can be recycled and reused.

In today’s world, automotive shredder residue waste is rising as a global environmental concern due to its complex contents and incapability to dissolve in the environment. If not properly disposed of, toxic substances within the ASR may harm the surrounding soil and groundwater.

Recycling is an essential aspect of waste management, and for reducing environmental impact, innovative technologies are being developed.

One such innovation is the eddy current separator that is widely used in the ASR recycling industry for separating ferrous and nonferrous metal from the product.

Continue reading to explore what auto shredder residue is, why ASR recycling is important, and how Eddy Current Separator plays a crucial role in the ASR recycling process.

What Is Auto Shredder Residue?

When recycling end-of-life vehicles a series of recycling operations are required, such as preliminary recycling, pressing, and shredding. When the end-of-life vehicle passes through the shredder machine, it left over a huge amount of residue.

This leftover residue is known as automotive shredder residue or car fluff. ASR consists of different types of non-ferrous metals, which makes it challenging to separate because of their different properties and compositions.

Auto Shredder Residue Recycling Importance

Auto Shredder residue contains a large amount of non-metallic and a small amount of metallic materials in it. It may also consist of many harmful pollutants like lead, petroleum hydrocarbons, and cadmium, which makes it a hazardous waste.

ASR recycling is critical for many reasons; for instance, it reduces the amount of waste disposed of in landfills, minimizes environmental pollution, and most importantly, allows the recovery of valuable materials, which reduces the need for rare resources.

However, due to the complex nature of ASR, even after the multiple sorting process, many recyclable materials, such as ferrous metals and non-ferrous metals need to be separated from the material.

Recyclers require robust magnetic separators that can handle a variety of ASR materials, whether it’s light or heavy fractions. Effective recycling equipment will help ASR industries extract valuable materials from the mixture.

Jaykrishna Magnetics Pvt. Ltd. offers the best magnetic separator for recycling industries. One of them is the Eddy Current Separator widely used for ASR recycling to recover and separate different particles.

Introduction

Installing the right magnetic separator is a necessary step for increasing operational efficiency and productivity. The selected magnetic separator should stand the test of time and meet various challenges of industrial applications,

Picking the wrong magnetic separator will make it hard to separate impurities from the product and will lead to poor separation results and product damage.

On the other hand, picking the magnetic separator correctly is critical to the success of the separation process. The right magnetic separator will lead to superior separation of impurities, improved productivity, low maintenance and repair costs, and quality end products.

To better understand which is the right magnetic separator for your application, let’s go over some key considerations and details of various magnetic separators for different applications.

Disadvantages Of Installing A Wrong Magnetic Separator

If your processing line is equipped with the right magnetic separator, it will capture metallic impurities easily and deliver a quality final product meeting industry standards.

However, installing the wrong magnetic separator offers numerous disadvantages that can lower your business profitability.

⦁ Incorrect magnetic separator installation can lead to

⦁ Costly downtime

⦁ Frequent machine repair

⦁ Poor level of ferrous metal separation and recovery

⦁ Higher product loss

⦁ Low productivity

⦁ More metal contamination

⦁ Damage to equipment

⦁ Insufficient protection

Introduction

It’s that time of the year…

With trees, lights, and Christmas cheer all around, the holiday season is the most wonderful time of the year for everyone.

However, for industries everywhere, it’s just about time when they need to start thinking about the best magnetic separator to leverage for the upcoming year 2024.

January is fast approaching, so if you are behind on choosing the best magnetic separator for industrial applications, take some time to read this blog on the top 5 magnetic separator industries should look into 2024.

Top 5 Magnetic Separators To Consider In 2024

Listed below are different magnetic separator types, each with different capabilities, applications, and advantages.

1] Eddy Current Separator

What Is The Use Of Eddy Current Separator?

Eddy Current Separator is widely used in the recycling industry to separate and recover non-ferrous metals from non-metallic materials. It uses a powerful magnetic field to separate non-ferrous metals from recyclable materials.

The separator is available in different designs to allow separation of both small and large non-ferrous metals.

What Is The Efficiency Of Eddy Current Separators?

Eddy Current Separator guarantees an efficiency of about 97%, meaning it can efficiently separate 97% of your total non-ferrous impurities.

What Are The Advantages Of Eddy Current Separator?

⦁ High metal separation efficiency  

⦁ Solid structure with anti-vibration pads

⦁ Zero loss of valuable material

⦁ Low maintenance and easy service 

⦁ High yields of non-ferrous metals recovery

⦁ Enhanced safety system with electronic braking of the high-speed magnetic rotor

⦁ Protects further equipment from negligible wear and tear

Introduction

Vibrating Screen is widely used for the industrial screening process. It segregates various types of mixtures, such as powder, rocks, and other fine materials.

Recycling, waste management, and many other industries prefer vibrating screens for material handling.

However, when it comes to choosing a type of vibrating screen, industries do give a lot of thought to understanding and determining the right type for their application.

It makes perfect sense: Every vibrating screen type has different processing capabilities, screening efficiency, and vibration intensity. Selecting the right type of vibrating screen is essential for better outcomes and the screening process.

Let’s explore 10 common types of vibrating screens, their features, advantages, applications, and a lot more.

Keep scrolling to learn everything.

What Is A Vibrating Screen?

Vibrating Screens are one of the most popular choices for major industrial applications. It is designed to work through vibration generated by the vibratory motor.

The upper vibratory rotator in the vibrating screen generates plane gyration vibration, whereas the lower rotator produces cone-shaped vibration. Together, this vibratory effect causes the screen to create a rotating vibration to separate the materials.

Auto Cleaning Drawer Magnet, with its automated cleaning feature, reduces the cleaning time and makes cleaning grains faster and easier. With its many beneficiaries features, it leads to fast and efficient cleaning.