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Electrical Bearing Failures in VFD Motors: The Hidden Reliability Killer
Introduction The adoption of Variable Frequency Drives (VFDs) has transformed industrial operations—improving efficiency, control, and flexibility. However, it has also introduced a new class of failure mechanisms, often misunderstood and misdiagnosed. One of the most critical among them is: Electrical erosion of motor bearings The bearings fail. Not randomly. Not mysteriously.But silently……
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From Vibration Data to Machine Insight: What Chapter VI Taught Me
In the world of predictive maintenance, vibration analysis is a pillar. But what happens when we mix it with computational intelligence? I recently revisited Chapter VI from Condition Monitoring Using Computational Intelligence — and it’s a masterclass in evolving beyond thresholds and FFTs. Here’s what stood out: Feature Extraction is Everything: Traditional RMS and 1×RPM metrics are just the…
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