Ten Tips to Get the Best Life from Your Air Compressor - RapidAir Products
Your air compressor is a significant investment, so you want it to get the most life from it. We have provided here simple tips and tricks that will ensure years of trouble-free operation for your air compressor.
Follow the instructions: Although it may seem obvious, reading the manual for an air compressor is worth the small investment. This manual will provide information about the maintenance schedule and operating guidelines for your compressor. This information will allow you to extend the equipment's life and reduce downtime.
Oil levels should be checked daily: Compressors that use oil must be topped up before each use. Insufficient oil can quickly cause serious damage to your compressor.
Clean your intake vents: Make sure your air intake is clean in all weather conditions. Intake vent blockage can cause your compressor to work harder, reducing its ability to produce pressure.
Replace the separator element: The separator element should be replaced every 2,000 to 8,000 hours depending on the make and model of your compressor. This prevents excessive oil consumption. An analysis has shown that compressor energy prices rise by 1% with every 2 PSI drop in separator pressure.
Maintain tight tolerances: Compressor vibrations can cause loosening of nuts, bolts, and screws. Make sure to check them regularly and tighten any that have become loose.
Check compressor hoses: Watch out for leaks in your compressor hoses. Cracks can cause leaks that then put strain on other parts of the compressor. Any hoses that have become cracked or damaged should be replaced.
Drain moisture and contaminants: The receiver tank holds moisture from compressed air. This should be emptied regularly to prevent any water buildup. For oil contamination, check separators and filters. Be sure to check for condensate that has accumulated upstream of the drain.
Temperature monitoring: Your manufacturer will provide acceptable operating temperatures. Overheating can cause extreme wear and reduce the compressor's lifespan. Your compressor may have an integrated safety shut-off system that protects it from excessive heat. Make sure you test it to ensure it is working properly.
Check for leaks: Leakages can come from fittings, lines, gaskets, or fittings. They can drain 25 percent of your compressed gas, so make sure to inspect the whole system frequently. The ultrasonic leak detectors are a great option to check for leaks.
Listen and look: Pay attention to unusual noises and be alert for belt slippage or vibrations. When your compressor is operating normally, you should know what the gauges on it should read. You can avoid major damage by monitoring your machine.
If you have additional questions regarding the air compressors, contact RapidAir Products