ABB Overload Relay TA25DU-2.4M: Technical Specifications, Features & Applications
ABB 1SAZ211201R2028 Overload Relay – Advanced Thermal Protection for Industrial Motors
Electric motors are the driving force behind countless industrial operations, from manufacturing and processing plants to HVAC systems and automated production lines. To ensure uninterrupted performance and prevent costly equipment failures, motors require dependable overload protection. The ABB Overload Relay 1SAZ211201R2028 (TA25DU-2.4M) is designed to deliver accurate thermal protection against overload and phase-loss conditions, helping maintain safe and efficient motor operation.
Whether you're an electrical engineer, panel manufacturer, maintenance professional, or industrial buyer, understanding the capabilities of the ABB TA25DU-2.4M can help you select the right protection device for your motor control system.
What is ABB Overload Relay 1SAZ211201R2028?
The ABB 1SAZ211201R2028 TA25DU-2.4M is a thermal overload relay engineered to safeguard three-phase electric motors against excessive current and phase failure. Designed for seamless compatibility with selected ABB contactors, this relay provides dependable motor protection within a current adjustment range of 1.7A to 2.4A.
Using a bimetallic thermal sensing mechanism, the relay detects overload conditions and disconnects the motor before overheating causes damage. It also features temperature compensation, selectable manual or automatic reset, and an integrated STOP/Test function for improved safety and maintenance.
Key Features of ABB 1SAZ211201R2028
Accurate Thermal Overload Protection
The relay continuously monitors motor current and disconnects the circuit when overload conditions persist, helping protect motor windings from damage.
Adjustable Current Setting
Current Range: 1.7A – 2.4A
Allows precise adjustment according to the motor's rated full-load current.
Trip Class 10A
Designed to provide rapid overload protection while allowing motors to handle normal starting currents without unnecessary tripping.
Phase Failure Detection
Protects three-phase motors by detecting phase-loss conditions that can lead to overheating and premature motor failure.
Ambient Temperature Compensation
Ensures reliable tripping performance even when surrounding temperatures fluctuate.
Flexible Reset Options
Supports both manual and automatic reset modes, making it suitable for a wide range of industrial applications.
Compact Installation
Designed for direct mounting onto compatible ABB contactors, minimizing panel space and simplifying installation.
Technical Specifications
Specification
Details
Brand
ABB
Product Code
1SAZ211201R2028
Model
TA25DU-2.4M
Product Type
Thermal Overload Relay
Adjustable Current
1.7A – 2.4A
Trip Class
10A
Protection
Thermal Overload & Phase Failure
Mounting
Direct Mounting on ABB Contactors
Reset Type
Manual / Automatic
Primary Use
Industrial Motor Protection
Working Principle of ABB TA25DU-2.4M
The relay operates using a thermal bimetal mechanism that responds to excessive motor current.
Normal Operation
Under standard operating conditions, current passes through the relay without interrupting motor operation.
Overload Detection
When motor current exceeds the configured setting for a defined period, the internal bimetal strips heat up and bend.
Trip Action
This movement activates the trip mechanism, disconnecting the contactor coil and cutting power to the motor before excessive heat causes damage.
Reset Process
After the overload condition has been resolved, the relay can be reset manually or automatically based on the selected operating mode.
Common Applications
The ABB TA25DU-2.4M overload relay is suitable for various industrial and commercial motor control applications, including:
Industrial control panels
Motor starter assemblies
Conveyor systems
HVAC installations
Pumps and pumping stations
Air compressors
Manufacturing facilities
Packaging machinery
Food and beverage processing plants
Water treatment systems
Textile production equipment
Material handling systems
Advantages of Using ABB Thermal Overload Relays
Prevents Motor Damage
Provides reliable protection against prolonged overload conditions that could otherwise damage motor windings.
Reduces Equipment Downtime
Detects abnormal operating conditions early, minimizing unexpected shutdowns and repair costs.
Extends Motor Service Life
Consistent overload protection helps increase the lifespan of valuable industrial motors.
Simple Installation
Designed for direct integration with compatible ABB contactors, reducing installation time.
Trusted Industrial Performance
Manufactured to ABB's high-quality standards for dependable operation in demanding environments.
Cost Savings
Preventing motor failures helps reduce maintenance expenses and equipment replacement costs.
Why Choose ABB Overload Relays?
ABB has built a strong reputation worldwide for delivering reliable electrical protection and automation products. Its overload relays are preferred across industries because they offer:
Long operational life
Stable and accurate performance
Durable construction
Compliance with international quality standards
Easy maintenance
Excellent compatibility with ABB motor starters and contactors
Tips for Selecting the Right Overload Relay
Before purchasing an overload relay, consider the following factors:
Motor Full Load Current (FLC)
Operating Voltage
Motor Starting Characteristics
Duty Cycle
Required Trip Class
Compatibility with the Contactor
Installation Environment
Selecting the appropriate current range is essential for achieving reliable motor protection and optimum performance.
Why Buy ABB 1SAZ211201R2028 from RAS ElectriHub?
Choosing a trusted supplier is just as important as selecting the right protection device. RAS ElectriHub offers a dependable source for genuine ABB industrial products along with professional customer support.
Benefits of purchasing from RAS ElectriHub include:
100% Genuine ABB Products
Competitive Market Pricing
Fast PAN India Shipping
GST Billing
Bulk Order Support
Technical Product Assistance
Secure Packaging
Manufacturer Warranty
Responsive Customer Service
Whether you're purchasing a single overload relay or sourcing components for large industrial projects, RAS ElectriHub provides reliable service and quality products to support your business needs.
Frequently Asked Questions
What is the current adjustment range of ABB 1SAZ211201R2028?
The relay supports an adjustable current range of 1.7A to 2.4A.
Which motors is this overload relay designed for?
It is intended for protecting three-phase motors operating within the specified current range.
What protection functions does it provide?
The relay protects against:
Thermal overload
Phase failure
Motor overheating
Is it compatible with ABB contactors?
Yes. The TA25DU-2.4M is specifically designed for direct mounting on compatible ABB contactors.
What does Trip Class 10A mean?
Trip Class 10A ensures fast response to overload conditions while allowing motors to draw normal starting current without nuisance tripping.
Conclusion
The ABB Overload Relay 1SAZ211201R2028 (TA25DU-2.4M) is a dependable solution for protecting industrial motors from overload and phase-loss conditions. Featuring an adjustable 1.7A–2.4A current range, Trip Class 10A, temperature compensation, and direct compatibility with ABB contactors, it delivers reliable protection across a wide variety of industrial applications.
If you're looking for genuine ABB overload relays backed by dependable service, RAS ElectriHub offers authentic products, competitive pricing, expert technical guidance, and fast delivery across India—making it a trusted partner for your industrial electrical requirements.










