The History of Wire Weaving
Early Examples of Wire Weaving
Examples of gold and silver jewellery dating back to early Egyptian times exist which incorporated hand woven wire meshes, but the earliest evidence of the development of wire weaving on looms for industrial purposes appears to be in the early part of the 18th Century. Wire drawing had existed prior to this for many hundreds of years on a simple scale. Iron ingots were beaten to a flat sheet which was then cut into strips, hammered round, and pulled through a stone die and many products were made from hand wrought wire.
In the 5th Century, the growing popularity of chain mail as a means of body protection seems to have been an important stimulus to the wire drawing and wire working industry - at least in Europe. During the reign of Charlemagne in the 8th and 9th Centuries the strategic nature of this industry was regarded so highly that the export of chain mail and drawn wire from Germany was forbidden.
This is some research that I undertook, to have more of a understanding of the origins of wire mesh. By researching it to this I was able to see the reasons why it was created, and it original purpose. In addition to this I was able to incorporate the history into my practice, by experimenting with the processes that they did to be able to form the wire.
Charles Berry's book "The Worshipful Company of Tin Plate Workers alias Wire Workers and its connection with the Wire Industries" written in 1926.
Whilst reading this article they recommended this resource, by Charles Berry further expanding on the development of wire mesh, and what the wire industry in the 17th century was like.
Reference is made those who "sold iron and steel wire by retail and cut and worked it into mouse-traps, bird cages, lattice-work for windows, buckles, chains, clasps for garments, fish hooks, pack-needles, knitting needles, rings for curtains etc.
These types of product remained the mainstay of the wire working industry throughout the 18th and 19th century, the two most significant producers in the City of London in the 19th C being F.W Potter & Co. (later Potter & Soar) in Shoreditch and Bedford, Steer, End & Co. in Southwark.
Further reading shows what people used the wire mesh for, from using it to create bird cages to knitting needles. Because of this it shows that the wire was used in a number of diverse ways, showing me how versatile the wire can be, regarding the things that you can make out of it, and how you can form it. Although my wire mesh is predominately used for keeping live stock in their enclosures, as well as keeping things out such as foxes. The research is still relevant to my practice because I am learning how different types of wire mesh have been developed over time, and the purposes of having different types of wire.
The Invention of The Wire Weaving Loom
Apart from the wire weavers in the London and South East, the industrial North West grew rapidly with a number of manufacturers adopting mechanical wire cloth weaving techniques.
In the forefront of this development was the family business of Thomas Locker, who was believed to be the first person in the world to weave wire mesh on a steam powered loom. The Company later grew to be the largest private employer in the Borough of Warrington in the 1950's.
Two specific drivers for this development were firstly the incorporation of wire in the warp of sailcloth by the jute weavers in Dundee and Liverpool to increase the strength of their material.
The second was the growth of the paper industry. Hand woven wire mesh had been used for pulp dewatering for hand laid paper before the 17th Century, but it was a clerk working for a paper mill in France who, in 1798, first thought of using fine wirecloth in a continuous form for the production of paper. This invention was later introduced into the UK by Henry Fourdrinier after whom the process was named.
This was to have an enormous impact worldwide, as the endless mesh belt, the basis of the invention, allowed the processing of pulp at much greater speeds than were previously possible. Paper and books could be produced in far larger quantities than ever before. This together with the wide range of woven wire meshes that could now be produced at speed for sieving and screening fuelled rapid changes.
Subsequently after the Second World War, growth in the industry centred largely in the North West around Warrington and with some manufacturing in Scotland as well. One of the dominant players in the North West through this time was Locker Wire Weavers , while the Potter & Soar Group (having absorbed Bedford Steer End around 1910) remained in London until the 1970's. Post war developments in manufacturing techniques had greatly increased wire cloth weaving efficiency,
This is information on the origins of the wire mesh industries, and how they developed from the 17th century to the 19th century. The research was important to note as it shows me how much the wire mesh had been experimented with, and how this changed the way people used the wire. Previously in the 17th century the wire mesh had been used to create pulp for paper. However during the 1798 and onwards it had been developed into wirecloth. Which shows how versatile wire mesh can be, and how it purpose was continuously experimented and tested throughout the years.
Modern Wirecloth Applications
Woven wire mesh and wire cloth have countless applications today:
¡       in filters for road vehicles
¡       the manufacture of floor coverings
¡       chipboard, hardboard, pulp and paper processing including watermarking for banknotes
¡       in filtration and separation processes for the Petro-chemical, pharmaceutical and food processing industries
¡       radio and microwave shielding
¡       ore and minerals screening
¡       screen printing
¡       transportation belts
¡       plastics extrusion manufacture
¡       optical lens manufacture
¡       catalytic converters
¡       precious metal recovery
¡       flame, heat and light diffusion
¡       vacuum forming
¡       spark protection
¡       battery manufacture
¡       and many more besides.