Advantages of Copper Forging over Copper Casting
Copper forging provides higher production rates over copper casting.
There is greater material strength in forged cooper parts due to the total absence of porosity. Forging improves the mechanical properties, because of the closeness of the grain flow.
The absence of porosity and inclusions also significantly reduce scrap.
The ductility of brass at forging temperatures allows for the easier formation of complex components; further the use of vertical and horizontal sub-presses enhances the application of multiple cores.
The superior surface finish produced from copper forging over casting, means that grinding or sanding is not required before polishing; therefore it is easier to apply wide range of finishes.
The closer tolerances and net shape accuracy provided by cooper forging reduce machining operations.
Substantial material savings are generated due to the coring process along with the reduction in flash.
Longer machine tool life is experienced due to the absence of the inclusions seen in sand casting.
Lower Forge tooling costs over casting tooling.
Many copper castings can be easily converted to copper forgings
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