Axis-India

Here is your perfect guide to choose between Copper and Aluminum Cable lugs for Industrial use

If you own an engineering company or an Electrical maintenance contractor and thinking about what cable lugs you should use or which cable lugs manufacturer to choose for an installation, we will provide you apt guidance in this blog.

We know that Cable lugs are very essential electrical components and used to connect different electrical devices and cables. But do you know when it comes to safety, which is the best Aluminum or copper? How aluminum and copper lugs differ? Let’s understand it better:-

First up, take a look at the current cable industry trend

To choose which among the two cable lugs is better, you should investigate the historical backdrop of link hauls. Anyway, what does it let you know? Since the incredible mechanical unrest, a building blast occurred before the finish of the 1950s. Amid this period, aluminum went to the cutting edge as a component of the developments that were occurring and was broadly utilized. Keeping with the patterns, electrical establishments began to see increasingly more aluminum being utilized. The electric links made of aluminum were likewise famous thus it was normal to utilize aluminum hauls for electrical associations.

So as should be obvious 50 years prior, aluminum lugs were far superior obviously. In any case, soon it wasn't intended to be utilized for long. Why? Discover the response to it beneath:-

Copper Cable lugs came into the light

Aluminum lugs had one detriment. According to science, aluminum tends to respond with oxygen noticeable all around and along these lines, it shapes Aluminum oxide. This occasionally prompted the harm to electrical gadgets. This is the reason cable lugs maker began to deliver copper lugs. But, what is the benefit of utilizing copper cable lugs? Copper as a component has a low coefficient of warm development. In less complex words, copper drags don't extend or change with an excess of warmth or current moving through it. This is the reason, it is a lot more secure to use in electrical establishments.

Anyway, what does it leave with us? Are copper lugs superior to aluminum lugs in a way? Not actually. Read on to know why?

We need to think about the way that we live in the cost-cognizant world. Subsequently, however copper lugs are a lot more secure, aluminum lugs are generally utilized in light of the fact that it costs a lot lesser than the copper hauls. Another deciding element is that there are productive aluminum hauls or aluminum compounds promptly accessible at this point.

 A prominent example is Axis India Electricals Pvt. Ltd., one of the driving cable lugs maker and exporter. They produce aluminum lugs which are comprised of cutting edge oxygen repressing mixes. You can likewise locate a wide scope of pressure copper cable lugs also.

Likewise, when you use aluminum lugs inside the parameters referenced by the maker, the outcome is better well being and security. Along these lines, reaching an inference is somewhat troublesome in this situation and out of line too as both the sorts are as yet being utilized a great deal. One arrangement can be to utilize cable Lugs according to your particular necessity. Comprehending what your clients need and which type is best for various applications and establishments is of extreme significance. Aluminum lugs are utilized for cabling where weight assumes a key job while copper is the right choice for underground cabling.

There are a few cable gland manufacturer producing cable accessories, cable cleats, cable glands and cable lugs. Likewise, there is a wide scope of cable glands accessible for different applications. Things being what they are, how might you pick the best maker? What would be a good idea for you to consider while putting your trust in a cable gland manufacturer?

Here are the 5 factors that can help you trust the manufacturer:-

Trusted Name

Cable glands are used in the very explosive environment and the well being of the electrical hardware is of the most extreme significance. Hence, an electrical parts producer with numerous long periods of experience who keep up fantastic norms ought to be trusted. Alternate variables are the auspicious conveyance of merchandise to national and global market. The organization ought to have a solid calculated group sufficiently proficient to convey reliably according to the necessity.

2. Testing abilities and Certifications

As cable glands are utilized under various natural conditions, it is important that the parts are tried more than once. Along these lines, cable gland must have the capacity to run various quality checks. No trade off ought to be made with the nature of item. Greatness at all dimensions is an unquestionable requirement of the cable gland. Various quality checks is important to guarantee that every segment undergoes a quality test according to national and universal benchmarks. A portion of the mainstream guidelines of cable gland manufacturers must go along are:- ISO, IEC, UL, NFC, SE 1A, IEEE

3. A manufacturer with a wide scope of link types ought to be chosen

There are essentially two sorts of Cable Glands types. One is the defensively covered link and the other is unarmored. Some are utilized for mechanical applications while others for substantial ventures. This unmistakably recommends you should discover a producer who makes a wide scope of cable gland which can satisfy your prerequisite.

4. Brass Cable Gland is an absolute necessity

A cable gland is made of Aluminum, Steel, Brass and different plastics. As metal is a mix of zinc and copper, it can oppose erosion successfully and kills high temperature effectively. This is the reason you should consider a producer who produces brass cable gland of best quality.

5. Latest Technologies

Notwithstanding all the previously mentioned focuses, an electrical segment maker ought to dependably stay aware of the most recent advances and grow new parts. A world class maker and provider of electrical parts would foresee the need of the client in the market.

In the electrical field and related work, it is very important to understand the basics and identifying the tools and techniques involved. Improper grounding and bonding will have a hazardous result putting many buyers at risk. 1.  Bonding is the simple act of joining two electrical conductors together. Basically bonding activity is completed when all the metal parts are connected to each other and the current is not carried while operating them to bring it to same electrical opponents. The most important point to be noted is that no current flow can happen between two bonded bodies as they have the same potential.

There are two types of bonding:-

-Main Bonding -Supplementary Bonding

Bonding is a way of reducing the risk of an electric shock. Safety measure is one of the primary concerns in Bonding. It helps to create a low impedance path which goes back to the source of forcing a large current flow and then followed by the breaker to trip. Bonding also terminates a fault.But, when all conductors are at the same electrical potential there are no chances of discharge to occur. All bonding connections should be accessible and appropriately labeled.

2.  Grounding is the act of connecting the live parts to the earth Grounding is majorly used to protect the power system equipment and to provide an effective return path from machine to the power source. It is very important that all grounding rods are tested and inspected under all industry standards. There are many sensitive electronic machines that rely on grounding rods. To cut down the damage occurrences, grounding rods provide safe and alternate path around the electrical systems. Grounding is mostly carried out to balance unbalanced load. Being the common point between earthing and grounding, it maintains the voltage levels. To know whether your electrical systems are grounded or not, you can check the power outlets. If three pronged plug is accepted by your system with three wires, then one must be a grounding wire. 

3.  Importance of grounding electrical current

- It protects against electrical overload·       

 -It allows electrical currents to run safely and efficiently throughout your electrical system·

- It stabilizes voltage levels·        

- It is the best conductor of Earth·         

Device built with the purpose to allow entrance of cable to an electrical equipment providing facility of bonding, retention, sealing, earthing, insulation, and many more separately or in combination and to keep it under electrical equipment. Cable Glands market is highly driven by factors including, growth in automation industry as well as increasing government support for regional connectivity.

The "Global Cable Glands Market Analysis to 2025" is a specialized and in-depth study of the Cable Glands industry with a focus on the global market trend. The report aims to provide an overview of global Cable Glands market with detailed market segmentation by type of cable, material, end-user and geography. The global Cable Glands market is expected to witness high growth during the forecast period. The report provides key statistics on the market status of the leading market players and offers key trends and opportunities in the market.

The report provides a detailed overview of the industry including both qualitative and quantitative information. It provides overview and forecast of the global Cable Glands market based on type of cable accessories, material, and end-user. It also provides market size and forecast till 2025 for overall Cable Glands market with respect to five major regions, namely; North America, Europe, Asia-Pacific (APAC), Middle East and Africa (MEA) and South America (SAM). The market by each region is later sub-segmented by respective countries and segments. The report covers analysis and forecast of 16 counties globally along with current trend and opportunities prevailing in the region.

Besides this, the report analyzes factors affecting market from both demand and supply side and further evaluates market dynamics effecting the market during the forecast period i.e., drivers, restraints, opportunities, and future trend. The report also provides exhaustive PEST analysis for all five regions namely; North America, Europe, APAC, MEA and South America after evaluating political, economic, social and technological factors effecting the market in these regions. Also, key Cable Glands market players influencing the market are profiled in the study along with their SWOT analysis and market strategies. The report also focuses on leading cable gland manufacturers and industry players with information such as company profiles, products and services offered financial information of last 3 years, key development in past five years.

A bolt of lightning can discharge 5000 – 20,000 amps as per most measurements. But, currents over 2, 00,000 amps have also been reported in the past. In the event of such lightning strikes, it is very essential to protect the buildings and electrical systems widely used in homes & industries.

Don’t you want the roof of buildings or manufacturing plants to be safe from this kind of energy? In order to prevent devastation through lightning strikes, standard Earthing & Lightning Protection system is the only solution. In order to get such high-quality products, you must select a very reliable manufacturer/supplier for your electrical needs. Here are 5 major points to consider while choosing the concerned manufacturer or supplier. Let’s see what they are:-

1. Affordable Prices

If you have just started as an electrical contractor or maintenance company, affordable prices are a pre-requisite. However, it is strongly advised by industry leaders that one should not compromise with the quality. When we talk about Earthing components like earth bar and disconnecting link, it is very important that you use high-quality products. Therefore, strike the right balance and choose manufacturers and supplier who provide quality products at competitive prices.

2. Reliable

What do you mean by reliability when it comes to electrical components supplier? It means delivery of products at the right time whenever the requirement arises.

It is very important to choose those manufacturers or suppliers who can keep their promise of delivering goods. Suppose you want a bulk order of copper bonded earth rod urgently, the supplier must be capable enough to fulfill your need.

Axis India Pvt Ltd. is one the leading electrical brands which has a great logistics team and able workforce to meet your requirements consistently.

3. Supplier History

Always do a check of the supplier history. This will help you to gauge the strength of the manufacturer cum supplier. Look at financial stability by checking the credit history of the supplier. See to what places do they supply, what is the profits they are making and so on. This is important to understand whether the concerned supplier can provide as and when required by you.

4. Location

This factor is often overlooked while dealing with electrical manufacturers & suppliers. It is advised to go for suppliers who are located nearby you. Also, if you find a foreign supplier and looks to import, check for the freight policy and prices. It can play to your advantage if the foreign supplier promises discounts on bulk orders.

5. Trust & Relationship

Generally, big suppliers are reliable and trustworthy as well. Look for their export record, business partners and other business relationships. If you are in for a long-term contract with the manufacturer/supplier, trust plays a crucial role and forming a continuous healthy relationship is a necessity. By building a good partnership, you can get help with rush orders and prices.

if you have an engineering company or an electrical maintenance contractor pondering over what cable lugs to use or which cable lugs manufacturer to choose for your installations, this blog aims to help you.

Since you must be aware that cable lugs are very important electrical components used for connecting different electrical devices and cables. But, do you know whether aluminium or copper lugs is better for safety or how does aluminium and copper cable lugs differ? Find more details below:-

Take a look at the Cable lugs history To decide which among the two cable lugs is better, you must take a good look at the history of cable lugs. So, what does it tell you? Since the great industrial revolution, an engineering explosion took place by the end of the 1950’s. During this period, aluminium came to the forefront as part of the innovations that were taking place and was widely used. Keeping with the trends, electrical installations started to see more and more aluminium is used. The electric cables made of aluminium were also popular and so it was common to use aluminium lugs for electrical connections.

So as you can see half a century before, aluminium lugs were far better of course. But, soon it wasn’t meant to be used for long. Why? Find the answer below:-

Copper Cable lugs came into the picture Technically speaking, aluminium lugs had one disadvantage. As per chemistry, aluminium has the tendency to react with oxygen in the air and thus it forms Aluminium oxide. This sometimes led to the termination failures and damage to electrical devices. This is the reason cable lugs manufacturer started to produce copper lugs. So, what is the advantage of using copper cable lugs? Copper as an element has a very low coefficient of thermal expansion. In simpler words, copper lugs do not expand or change with too much heat or current flowing through it. This is the reason, it is much safer to use in electrical installations.

So, what does it leave with us? Are copper lugs better than aluminium lugs? Not exactly. Read on to know why?

Can we ever find a conclusion on better cable lugs? We have to take into consideration the fact that we live in cost-conscious times. Therefore, though copper lugs are much safer, aluminium lugs is widely used because it costs much lesser than the copper lugs. Another determining factor is that there are efficient aluminium lugs or aluminium alloys readily available now.

The case in point is Axis India Electricals Pvt. Limited, one of leading cable lugs manufacturer and exporter. They produce aluminium lugs which are made up of advanced oxygen inhibiting compounds.  You can also find a wide range of compression copper cable lugs as well.

Also, when you use aluminium lugs within the parameters mentioned by the manufacturer, the result is complete safety and protection. It is often found that not following the installation guidelines properly causes failures. Therefore, drawing a conclusion is a bit difficult in this scenario and unfair too as both the types are still being used a lot. One solution can be to use cable lugs as per your specific requirement. Knowing what your customers want and which type is best for different applications and installations is of utmost importance. Aluminium lugs are used for cabling where weight plays a key role whereas copper is the choice for underground cabling

There are several Cable Gland Manufacturer producing cable accessories, cable cleats, cable glands and cable lugs. Also, as you may already know, there is a wide range of cable glands available for various applications. So, how would you choose the best manufacturer?  What should you consider while putting your trust in a cable gland manufacturer? Let’s delve into the details and find out. Here are the 5 factors:-

1.  Trusted Name

Cable glands are used in the very explosive environment and the safety of the electrical equipment is of utmost importance. Therefore, an electrical components manufacturer with many years of experience who maintain high-quality standards should be trusted. The other factors are the timely delivery of goods to national and international market.  The company should have a strong logistic team capable enough to deliver consistently as per the requirement.

Therefore, keep safety as priority and choose a trusted name in electrical component manufacturing for cable glands.

2. Testing capabilities and Certifications

As cable glands are used under different environmental conditions, it is very necessary that the components are tested repeatedly. Therefore, a Cable Gland manufacturer must have the capability to run numerous quality checks. No compromise should be made with the quality of product and excellence at all levels is a must. Multiple quality checks should be done to ensure that all the components are quality tested as per national and international standards.

Some of the popular standards a cable gland manufacture must comply are:-

ISO, IEC, UL, NFC, SE 1A, IEEE

3.  A manufacturer with a wide range of cable types should be selected

There are basically two types of cable types. One is the armoured cable and the other is unarmoured. Some are used for industrial applications while others for heavy duty industries. This clearly suggests that you should find a manufacturer who makes a wide range of cable glands which can fulfill your requirement.

4. Brass cable glands is a must

A cable gland is made of Aluminium, Steel, Brass and various plastics. As brass is a combination of zinc and copper, it is able to resist corrosion effectively and neutralizes high temperature easily. This increases the durability and life of the cable gland. Therefore, brass cable glands can be used for indoor and outdoor applications.

This is the reason you must consider a manufacturer who produces brass cable glands of top quality

Axis India, the leading cable lug, Cable Cleats Manufacturer provide high-quality cable glands made up of brass with a large array of sizes and safety standards.

5. Latest Technologies

In addition to all the above-mentioned points, an electrical component manufacturer should always keep up with the latest technologies and develop new components. A world class manufacturer and supplier of electrical components would anticipate the need of the customer in the market and will leverage the latest technologies and sophisticated machinery to produce innovative cable glands and other electrical equipment.