Tap Density Tester & Perpendicularity Tester – Reliable Quality Testing Solutions by Pacorr
Quality control is one of the most important aspects of modern manufacturing and packaging industries. Whether it is powder-based products or packaging containers such as bottles and jars, accuracy and consistency play a major role in product performance and customer satisfaction. To maintain these standards, industries use specialized testing instruments such as the Tap Density Tester and the Perpendicularity Tester. These instruments help manufacturers evaluate powder density and container alignment to ensure product quality and packaging stability.
Pacorr offers advanced testing instruments designed to deliver accurate and consistent testing results for various industries including pharmaceuticals, plastics, packaging, chemicals, cosmetics, and food industries.
Tap Density Tester – Overview
A Tap Density Tester is used to determine the tapped density of powdered and granular materials. Tapped density refers to the density of a powder after it has been compacted by mechanical tapping. This test helps manufacturers understand how powders behave when they are packed, stored, or transported.
Different powders settle differently when tapped, which affects packaging volume, product weight, and material flow. Measuring tap density helps industries optimize packaging, maintain consistency in production, and improve material handling processes.
Why Tap Density Testing is Important
Tap density testing is important because powders occupy different volumes before and after tapping. During transportation or storage, powders settle and become compact, reducing their volume. If manufacturers do not measure tap density, they may face packaging problems such as underfilling or overfilling.
Key Advantages of Tap Density Testing:
Helps determine powder packing behavior
Improves packaging efficiency
Ensures uniformity in powder batches
Helps in storage and transportation planning
Improves product consistency
Supports quality control processes
Reduces packaging and material loss
Industries such as pharmaceuticals and chemicals depend heavily on tap density testing because powder density affects tablet formation, capsule filling, and product formulation.
Working Principle of Tap Density Tester
The Tap Density Tester works on a simple tapping mechanism. A measuring cylinder is filled with a powder sample and its initial volume is recorded. The cylinder is then placed on the tapping platform of the tester, where it is tapped repeatedly at a fixed height.
As the tapping continues, the powder settles and occupies less volume. After a specified number of taps, the final volume is measured. The tapped density is then calculated by dividing the mass of the powder by the final tapped volume.
This method provides accurate and repeatable results, making it suitable for laboratory and industrial quality control testing.
Features of Pacorr Tap Density Tester
Pacorr Tap Density Tester is designed for precision and ease of operation. The instrument includes several advanced features that make testing simple and reliable:
Adjustable tapping height
High accuracy and repeatability
Low maintenance requirements
The instrument is suitable for research laboratories, quality control labs, and manufacturing industries.
Applications of Tap Density Tester
Tap Density Tester is used in multiple industries where powders and granules are used in production:
Food and beverage industry
Powder metallurgy industry
Cement and construction material industry
This instrument helps industries maintain product quality and packaging accuracy.
Perpendicularity Tester – Overview
A Perpendicularity Tester is used to measure the vertical alignment of bottles and containers. In packaging industries, especially for PET bottles, plastic containers, and glass bottles, perpendicularity is very important. Bottles must stand straight so that they can move smoothly on conveyor belts during filling, capping, labeling, and packaging processes.
If bottles are tilted or not properly aligned, they may cause production issues such as spillage, improper labeling, or machine stoppages. Perpendicularity testing helps manufacturers ensure packaging quality and stability.
Importance of Perpendicularity Testing
Perpendicularity testing is essential for packaging manufacturers because even a small deviation from vertical alignment can affect production efficiency and packaging quality.
Benefits of Perpendicularity Testing:
Ensures bottles stand straight
Prevents spillage during filling
Improves labeling accuracy
Maintains packaging stability
Improves production efficiency
Ensures packaging quality standards
This test is commonly used in beverage, pharmaceutical, cosmetic, and food packaging industries.
Working Principle of Perpendicularity Tester
The Perpendicularity Tester measures the deviation of a bottle from the vertical axis. The bottle is placed on a rotating platform, and a dial gauge is positioned against the bottle surface.
When the platform rotates, the dial gauge measures the variation in the bottle surface. If the bottle is perfectly vertical, the reading will remain almost constant. If the bottle is tilted, the dial gauge will show variation, which indicates perpendicularity error.
This measurement helps determine whether the bottle meets quality standards or not.
Features of Pacorr Perpendicularity Tester
Pacorr Perpendicularity Tester is designed for accurate measurement and easy operation. Some of its key features include:
Accurate measurement results
Suitable for different bottle sizes
Durable and long-lasting design
This instrument is widely used in packaging quality control laboratories and manufacturing plants.
Applications of Perpendicularity Tester
Perpendicularity Tester is used in many packaging industries such as:
Plastic container manufacturing
Glass bottle manufacturing
Packaging testing laboratories
It helps ensure containers meet packaging quality standards and perform efficiently on production lines.
Why Choose Pacorr Testing Instruments?
Pacorr is known for manufacturing high-quality testing instruments that help industries maintain product quality and testing accuracy. Pacorr instruments are designed with advanced technology and durable materials to provide reliable performance for long-term use.
Benefits of Choosing Pacorr:
Accurate testing instruments
Reliable and durable machines
Excellent customer support
Designed as per industry standards
Suitable for multiple industries
Poly Films and Laminates Testing Instruments help industries improve quality control, reduce production errors, and increase overall efficiency.
The Tap Density Tester and Perpendicularity Tester are important testing instruments used in powder testing and packaging industries. The Tap Density Tester helps measure powder density and packing properties, while the Perpendicularity Tester ensures bottles and containers are properly aligned and stable.
These testing instruments help manufacturers maintain quality standards, improve packaging performance, and ensure smooth production processes. Pacorr provides reliable and high-quality testing instruments that meet industrial testing requirements and help companies maintain product quality and consistency.
For more information, contact Pacorr:
Pacorr Testing Instruments Pvt. Ltd.
Phone: +91-8882149230
Email: [email protected]
Website: www.pacorr.com
