Piping System and Steam Generation & Distribution System Audit In India
A piping system is an assembly of a component of a system.
Pipes prepared by forging then boring to the desired thickness. A typical analysis requires a week or less of time on the site and includes the following procedures:
1. Analyze the supply equipment 2. Measure storage capacity 3. Qualify the demand for air 4. Solve production problems 5. Create system diagrams 6. Determine operating costs 7. Develop an action plan 8. Provide a full report
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Steam Generation & Distribution system is one of the main forms of energy used in industries such as refineries, pulp, and paper, the metallurgical industry, fertilizers, petrochemicals, thermal power plants, etc. Therefore, the vapor audit is the most important vapor consumption.
The need for steam verification is gaining importance with rising energy and water costs.
Steam Generation:
Assessment of the performance of steam generators.
-The efficiency of the boilers was evaluated by the indirect method.
          – The SF ratio has been calculated for boilers
         – The effectiveness of HRSG was evaluated by the direct method
         – Efficiency compared to design values
Overall steam balance for the refinery with detailed steam production and steam consumption per unit for HP, MP, and LP. This also includes condensate recovery.
Steam consumption of equipment (actual) was compared to w.r.t. Equipment Steam Requirement (Design)
Steam distribution system:
a) The length of the main steam distribution manifold throughout the refinery was approximately 19 km
b) The refinery lines were inspected for the zones As a result, appropriate suggestions were made.
Study of steam leaks and steam traps:
Location of steam leaks, nature and amount of steam
Steam losses were quantified by measuring plume length during dry and rainy seasons
Total vapor loss of two at the steam leak in refinery ~ 100 TPD
About 7000 steam traps were categorized as OK, defective, defective, out of order and missing.
The recommended test intervals for steam traps have been indicated
Recommendations to reduce the escape of steam have been provided.
