#stacking tool caddy

A simple-to-build tote, excellent for tool and provides transport.

by Toolsvenue

I designed this stacking tool caddy to carry little components and some tools. It’s comprised of 3 tool trays that stack and interlock along to make one unit that may be carried where required. better of all, it stores my screws, nails and tiny tools therefore they’re o.k. at hand. It’s additionally handy for transporting different items: stitching provides, gear and no matter else you'll hatch.

The trays are joined with half-laps secured by dowels. The dowels not solely add strength however additionally add a pleasant ornamental detail to the project. To lock the trays along, the most handle pivots, permitting access to the individual trays. A depressor acts as an easy spring latch.

Trays 1st The sides for every receptacle are 1⁄2” x 3-1⁄2” poplar (dimensional 1⁄2“x4 lumber from the large box store). to start the development, cut the facet and finish items. It’s very important they're the identical length – if they aren’t, the trays won’t be sq. and won’t stack and interlock properly. A stop-block will aid in creating the repeat cuts accurately. Cut the short receptacle sides, then reset the stop-block to chop the long receptacle sides – you ought to have six of every.

miter saw setup Matching lengths. For clean cuts and an honest registration surface, attach Associate in Nursing auxiliary fence to the stock fence of the miter saw. Also, guarantee consistent lengths by employing a stop-block. With the saw off, live from the blade to the block, and clamp it in situ. begin by cutting the top of the board sq., then place that finish against the stop and build your cuts.

Next, rout a 1⁄4” x 1⁄4” rabbet on each finish of every of the receptacle items for the half-lap joinery. be careful – the router bit encompasses a tendency to fracture and tear out the fibers as you exit the cut, departure a jagged corner. a straightforward thanks to eliminate the blowout is to 1st build atiny low cut with a saw to outline the exit purpose of the bit.

trim router setup Router setup. Use a 1⁄4″ rabbet bit for the joinery. The bit can mechanically build a 1⁄4″ cut wide thanks to the bearing size, however the bit still has got to be set therefore it’s cutting 1⁄4″ down from the bottom plate.

trim router rabbet Rabbet. Rout the rabbets on the ends of each receptacle half. i take advantage of a bench hook to carry the add place and off of the bench.

Next, glue up the trays. It may be tough to carry the receptacle along and glue either side at the identical time. to create it less of a juggling act, use some painter’s tape to quickly hold the joint along whereas you apply glue to the opposite corners.

Before the glue dries, place the receptacle in clamps snugly, however not totally tightened, therefore you'll check for sq.. live diagonally from corner to corner a technique, then the opposite – the measurements ought to be the identical. If they’re off, meaning the receptacle is slightly racked and has got to be adjusted. Once you’ve got it wherever you would like it, slowly and equally tighten the clamps. Check for state of affairs longer before permitting the glue to line up.

With the glue dry, confirm the highest and bottom edges are all flat and flush. If necessary, use a woodworking plane to true them up. Then cut a 1⁄4” rabbet on the highest and bottom edges – you'll use the identical router setup as you probably did for the joinery.

rout receptacle A-one Rout again. Cut a 1⁄4″ x 1⁄4″ rabbet on the within of the highest and bottom of the trays, once the glue dries. The router bit and setting are the identical as for the joints. once routing on the within of a chunk, confirm to maneuver the router dextral – you ought to forever move the router therefore the rotation of its bit is against the direction you’re moving.

The corners of the rabbets are going to be spherical. Use a chisel to stand these in order that the bottoms’ corners can seat totally then the trays nest along during a stack.

Next, cut the 1⁄2” plyboard bottoms to length and breadth. as a result of the rabbets are solely 1⁄4” deep, the plyboard sits below the perimeters by 1⁄4” – this lets the underside register into the highest of the receptacle below. However, rock bottom tray’s bottom mustn't project – it ought to be flush with the facet items. Use the router with the identical bit and depth setting to chop a 1⁄4” rabbet on all four edges of the underside for the bottom receptacle. The rabbets on the receptacle bottom and tray sides can nest along, permitting the underside to sit down flush with the perimeters. confirm once routing the skin of the piece of work that you’re moving dextral round the work. currently glue within the plyboard bottoms.

Next, reinforce the joinery with some 1⁄4” dowels by drilling 3 holes in from the perimeters through every joint. check with the drawings for layout – they're 1⁄4” from the ends, and will be equally spaced. the top grain can wish to blow out throughout this operation – there are some ways that to forestall that from happening. First, place some tape over the corner to bolster the fibers whereas drilling. Also, rigorously live and draw the lines wherever the dowels ought to be placed to avoid obtaining too near the perimeters of the boards. Lastly, confirm the drill is up to full speed before pushing down into the wood, or it'll tend to tear at the fibers rather than cutting them cleanly.

flush cut dowels Dowels. Keeping the holdfast long assures you’ll bottom out on every hole. once applying glue and sound it home, discontinue the surplus with a flush-cut saw.

After drilling all the holes, glue within the dowels. to create positive you've got the proper length of holdfast for every hole, keep the holdfast long and glue it in one hole at a time. place glue within the hole and on the top of the holdfast rod, then faucet the holdfast till it’s seated . With a flush-cut saw, flush the holdfast to the receptacle surface. Repeat the method for all the receptacle sides.

Get a Handle on that The top divider encompasses a tall handle, and therefore the middle divider encompasses a low handle that sits below its walls. From the drawing below, build full-sized templates for the 2 dividers and trace them onto the wood. Use a jigsaw or different applicable saw (such as a bowsaw or band saw) to rough the form.

Start the finger holds by drilling the outer holes, then drill many holes during a line between them. Place a killing piece of wood beneath to forestall drilling into your benchtop. Also, clamp the piece of work to the scrap once drilling – this can forestall blowout on the opposite facet of the workpiece because the bit exits the wood.

Chisel to your layout lines, removing the waste left from drilling. Chop concerning halfway into the work, then flip the board over and end the work. this can offer you higher results as a result of by acting from each side the rear side won’t blow out. File and sand to create the divider’s curves and finger holds swish and cozy to the bit.

To mount the dividers within the receptacle, notice the centers of the receptacle sides and, with the divider clamped in situ, drill 1⁄4” holes from the skin of the receptacle into the divider. Use 1⁄4” holdfast and glue to secure the divider. each dividers are pasted within the same manner.

Before you create the larger exterior handle, build the spring latches and handle stops. The spring latches are made of tongue depressors, that flex to secure the handle vertically. The stops are items of holdfast that forestall the handle from rotating too so much.

chisel out mortise

tongue depressor latch Spring latches. The mortises that hold the spring latches are pared with a chisel command at Associate in Nursing angle to make a ramp, that causes them to face proud. A depressor is simply the proper size and thickness, however any skinny piece of wood can work.

From the plans, lay out the lines for the spring latches on the highest tray’s sides and use a knife to attain deep lines to outline every latch’s mortise.

With a chisel, pare away the wood between the knife cuts at a gradual slope, in order that the mortise angles upward. confirm to check every latch as you chisel its slot – it ought to be proud enough to carry the handle back however straightforward enough to move so much enough to permit the handle to miss. Use glue and tiny brads to secure the spring latches in situ.

The handle stops are 3⁄8” dowels trained and affixed in situ. they must be put in in order that the handle stops vertically, once passing over the latches.

Now, whereas the glue for the spring latches and stops is drying, build the most handle. This handle is mounted to rock bottom receptacle by a nut and bolt through the arm and into the tray. the 2 arms of the handles on either facet are connected by a 3⁄4” holdfast on top of the stacking trays.

Cut the arms to length and drill a 7⁄8“ hole a part of the manner through the underside of every arm. this can enable the bolt heads to sit down below the surface. On the identical centers, drill through the arms with a 3⁄8” bit, and drill a corresponding 3⁄8” hole into the perimeters on rock bottom receptacle.

Then drill a 3⁄4” hole all the manner through the highest of every arm, through that the 3⁄4” holdfast can pass to attach the 2 arms along. spherical over and swish the corners of the arms with a file or sandpaper.

Place a 1-1⁄2“-long x 1⁄4“-20 bolt and washer through the handle arm on either side. Sandwich another washer between the arms and therefore the sides of the receptacle, then a washer and nut on the within of the receptacle. The around the bend may need a bent to come back loose throughout use, therefore use Loctite on the bolts before threading the around the bend on.

apply loctite Hardware. Attach the handle with the 11⁄2″-long x 1⁄4″-20 bolts. I’m victimisation Loctite to stay the around the bend from loosening – once dry, it acts as a light glue, however may be reversed with some persuasion.

With the bolts tightened and in situ, assemble the stacking trays and move the most handle into place. Glue within the 3⁄4” holdfast for the most handle. Leave it a bit long at now.

With the holdfast in situ, however before the glue dries, build the ultimate changes on the handle. The arms ought to be bolted in situ by the spring latches however still ready to miss them once they’re depressed. regulate the clearance by moving the arms nearer or spreading them other than each other. Once the clearance is correct, let the glue dry, then cut the ends of the holdfast flush to the arms. A nail may be driven through the arm into the holdfast to additional reinforce the joint between the 2.

Lastly, sand and end the components. I used an easy oil/varnish mix – it applies simply with a rag and provides a soft lustre and a protecting end that isn’t too thick. the skinny film prevents the end from breaking or projecting once the trays are stacked along. PWM