#sachet packaging

Sachet packaging is a type of flexible packaging that is commonly used for single-serving portions of products such as condiments, powders, and liquids. Sachets are typically made from lightweight materials such as plastic, aluminum foil, or paper, and are often heat-sealed to maintain product freshness.

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Sachet packaging has several advantages over other types of packaging. It is a cost-effective solution for small portions, as it requires less material and energy to produce than larger packages. It is also lightweight and easy to transport, which makes it ideal for products that need to be shipped or distributed in large quantities.

In addition, sachet packaging is convenient for consumers, as it allows for easy opening and dispensing of products. It also reduces waste, as consumers can use only what they need and discard the rest.

Sachet packaging is commonly used for products such as ketchup, mayonnaise, coffee, tea, sugar, salt, and spices. It is also used for personal care products such as shampoo, lotion, and sunscreen.

Orange instant drink powder sachet automatic weighing packing machine

Coarse cereals mixing grains automatic weighing and pouch packing machine

Small sachet packing machine for liquid products juice, milk, yogurt, ho...

The packaging of powders is not an easy task as different powders come with their own unique characteristics. Some can be free-flowing, while others can be clumpy. Some can cause a dusty environment as in the case of flour. Powders like agrochemicals can become explosive when exposed to certain gases or electric sparks. Changeovers of products can also lead to issues of cross-contamination.

Hence, the powder packaging machines used to package these powders have a crucial role to play. Packaging tends to be the last stage of the manufacturing process. These machines pack the product in packaging that ensures its protection and safety until it reaches the consumer. Any problem in the packaging stage results in the entire process quality and throughput being adversely affected. With convenience products gaining widespread popularity, it is reasonable to expect a larger variety of products and different packaging formats for products such as spice blends, instant coffee, drink mixes, protein powders, and sweeteners among many others.

Another facet to consider is the fact that different customers have different demands. Some may have limited floor space on their premises, while others may want multiple pouch formats and SKU sizes. Some clients look for versatility - in order to pack a variety of products with the same machine. Some packaging setups might do just sachet packaging while others carry out bulk packaging. Some might have a preference for Horizontal-Form-Fill-Seal (HFFS) machines, while others might prefer Vertical-Form-Fill-Seal (VFFS) technology.

Some of the issues faced by powder filling machines are:

Powder Flow The powder flow is an important factor. Powder filling machines are configured for powders that may be clumpy. This is of considerable importance when we consider small packaging formats and dosing systems that rely on gravity to fill the cups.

Weight Control The filling process is done on the basis of volume because of which, there can be a difference in the actual weight packed. In order to fill a consistent weight of the products, the dosing system should have very good control of the volume of the product being moved.

Leakage of the Pack The pack needs to be sealed without letting powder stick between the two sides of the packaging. This is usually the case when the product is dusty and does not settle before the shutting of the sealing jars.

Hygiene Hygienic packaging is imperative in the case of powders as they need packaging machines that prevent contamination. The packaging needs to be done taking into account containment, prevention of contamination, and cleaning.

Powder Packaging with Nichrome

Nichrome offers an automated powder packaging solution for pretty much any packaging requirement or challenge. As a renowned fully automatic packing machine manufacturer and an accomplished supplier of integrated packaging solutions, Nichrome’s packaging technology expertise and knowledge of various industries and applications are unparalleled. Nichrome’s offerings include a diverse range of spice packaging machines, shrink packing machines, coffee packaging machines, tea packaging machines, and blister packaging machines among other powder filling machines. Nichrome also has the expertise to customise its solutions for specific requirements.

Nichrome’s offerings for powder packaging include:

Vertical-Form-Fill-Seal (VFFS) Machines

Excel 400 Plus Servo Auger: This adaptable machine can be easily integrated into upstream or downstream machines and systems. It can pack in a number of pouch formats. Its optimum bagger speed is 80 pouches/min which depends on the pack size and bulk density. Sprint 250 Plus Servo Auger: Nichrome’s Sprint 250 Plus Servo Auger has a speed of up to 120 pouches/min, high accuracy and high efficiency for the flexible packaging of a diverse range of powders in addition to snacks and grains. It can pack pouch quantities up to 2 Kgs.

Maxima 200/400: The Maxima 200/400 has a compact design and a small footprint for the production of a single or perforated chain of pouches. It has a PLC-based control system and an optional interface with PC and Data processors. The Maxima series is particularly preferred for powder packaging.

Horizontal-Form-Fill-Seal (HFFS) Machines

T Series: The T Series HFFS packaging machines from Totpack, Spain offer cutting-edge linear technology in a compact design. They can pack in a range of pouch formats with attractive and aesthetic pouch designs. Properly integrated duplex modules allow for higher outputs.

Multilane Machines

Multilane Stickpack with Multi Head Servo Auger: This versatile machine can pack free-flowing powders like milk powder, coffee powder, salt, sugar, tea etc in single-serve stickpacks which are mainly used by food chains and the travel and hospitality industries.Conclusion

There aren’t many packaging machine manufacturers that can match Nichrome’s range of automated powder packaging machines. The powder filling machines in Nichrome’s repertoire are high-speed and high-performance ones. They offer high accuracy, durability and dependability in performance for years together. These versatile machines are easier to clean and maintain and allow for easy changeovers.

Sachet packaging is here to stay. Anywhere we look, we see these small, sealed flexible bags containing a small amount of liquid or powder product such as shampoo, ketchup, chilli flakes, herbs, sugar, oil, coffee, dairy whitener, lubricant, ORS, cosmetic cream, etc.

Sachet packaging was launched initially by smart marketers and targeted at the mass market or low income groups. FMCG majors like Hindustan Unilever introduced these sachets to penetrate and grow their rural market.

However today, across industries, cities and villages, and target audiences, sachet packaging has delivered convenience, affordability, safety and mobility, proving itself as an important flexible packaging format. For food & beverages, pharmaceuticals, cosmetic and personal care, healthcare & toiletries products, there is a growing demand for sachet packs worldwide.

Nichrome's sachet packaging solution

As a leading packaging machine manufacturer in India, Nichrome offers a wide range of automated packaging machines for diverse applications and varied pouch format preferences.

An important sachet packaging machine from Nichrome is the VFFS Multilane machine, PV-215. For practically every application in Pharma, Personal Care, Cosmetics, Healthcare and Food industries, PV-215’s intermittent motion technology ensures efficient sealing and user-friendliness.

This sachet filling machine is a accurate and durable sugar packaging and coffee packaging machine, especially for marketers supplying to the hospitality, travel and food chain industries.

 Highlights of PV-215

- Intermittent motion technology

- Bagger speed of up to 1000 sachets/min.

- Shaft-mounted modular concept

- Flexibility to accommodate quickly any attachments/additional features at any stage

- Wrinkle-free sealing through specially engineered jaw assembly

- Single side or front-back registration

- PLC machine control

- User-friendly web tracking

Applications of PV-215

Pharmaceutical: Cream Gel, Lotions, Iodine, ORS and other Free Flowing and Granular Powders, Capsules, Tablets, Alcohol Pad, Wet Wipes Medical Devices, Syringes

Food & Non- Carbonated Beverages: Sauces, Fruit Pulps, Toppings, Puree, Jam, Jelly, Yogurt, Mayonnaise and other Viscous Products, Water, Liquor, Electrolytes, Energy Drinks, Freeze Pops, Juice, Wine, Refined Sugar, Drink Mixes, Condiments, Snacks, Sweeteners, Mouth Fresheners, Milk Powder, Coffee Powder, Pre-mixes, Spices, Seasoning Powders

Cosmetic/Personal Care: Cream Rinse, Liquid Soap, Shampoo, Conditioner, Toothpaste, Gel, Lotions, Make Up Remover, Fragrances, Iodine, Towelettes, Dictionary and Wet Tissues

Chemical: Epoxy Grease, Lubricants, Oil, Sealants, Hand Cleaner, Sanitizer, Glycol, Cleaning Liquids, Detergent Powder, Free Flow & Non Free Flow Powders, Tubes and Vials

Pouch formats of PV-215

PV-215 offers a variety of sachet formats. These include:

-          4 side seal

-          4 side seal with V notch

-          Twin pouch

-          Contour pouch

-          Contour with V notch

Unique compatible combo capability

PV-215 can pack two different products in twin pouches at the same time. An exclusive feature that works wonders for marketers promoting complementary products such as salt & pepper, shampoo & conditioner, oil & vinegar, etc.

Conclusion

Nichrome also offers a range of HFFS packaging machines for sachet packaging. This range from Totpack, Spain, provides the latest linear technology for packaging a wide variety of food, pharma and other products.