#purlin machine

Are you researching metal roofing for your home and finding it to be confusing? Do you have questions about metal roofs for residential use which you can’t find answers to? Are you having a tough time finding consistent answers? Do you wonder what type of metal roof would look best on your home? What would add the most value? What would be most energy efficient? What other green benefits can you expect from a quality investment-grade metal roof?

We have the answers! Our company president, Todd Miller, recently revised and re-published his very popular ebook, “How To Buy A Metal Roof.” Thousands of homeowners have downloaded and read this valuable ebook in recent years and now it is updated and even more comprehensive with the metal roofing answers and facts that you need.

“How To Buy A Metal Roof” provides the information you need to successfully buy a metal roof for your home. It covers terms you will run into and provides details on metals, coatings, and types of metal roofs. There are many metal roofs to choose from and Todd will help you determine your criteria to make the individual best choice for you and your home. The ebook even includes a check list to guide you through your own research.

“How To Buy A Metal Roof” is available for free download on Todd’s Ask The Expert website, asktoddmiller.com. The ebook can be downloaded free of charge here.

And, as part of the update to this book, it can now also be purchased through Amazon as a Kindle book. As an option to the free download, you can purchase it as a Kindle book here for $3.50.

Here is some inside information that can save you money, protect the investment you’ve made in your home, and provide sustainable, long-lasting home improvements.

We’ve talked to thousands of homeowners and roofing contractors over the last 40 years. These days, our conversations with contractors almost always include the subject of labor for quality roofing installations. What is the financial impact of the labor shortage on our business, and the homeowners we serve?

How Do Labor Shortages Affect Your Home Improvement Projects?

Here’s a short article that explains the current national labor “skilled trades” situation and provides details on how that affects roofing and other home improvement product choices.

READ THE ARTICLE NOW

Conclusion: sustainable practices and products as you remodel or build your home is the only way you can control future home maintenance costs.

The long-term effects of today’s labor shortage on home maintenance costs are significant. What can you do about in the short-term? Two words: book now.

Your home quality home improvement contractor’s schedule is already filling up, and they will want to ensure the availability of the workers needed for a quality installation. I’m guessing that’s something you would be interested in, too.

If buying a roof is on your list of home improvements this year, learn about:

Controlling your future home maintenance costs Paying for quality installation once for a lifetime of sustainable roofing Read the article and then invite us into your research. We have a nationwide network of independent dealers and quality contractors, with trained, professional installation crews who are presently scheduling.

As the leader of a 2nd generation “All American Made” USA manufacturer, I have some practical ideas on how consumers can avoid tariff war worries when it comes to buying a roof or other large purchases. I understand ways to avoid lightening your wallet with products impacted by tariffs.

Todd’s Top 5 Ways Wise Consumers Can Avoid Worry About Tariffs Buy American-Made. Companies like ours, Classic Metal Roofing Systems, are working hard to avoid the tariffs by making products that incorporate all American raw materials. The purpose of the taxes is to bolster US manufacturing; when you buy American made, you do just that. Buy Discount. Most US manufacturers and distributors have been caught in the crossfire of the tariffs. It never hurts to ask if a discount is available for a pre-tariff product! Buy Smart. Realize that in many cases, US companies are absorbing a part, if not all of the tariffs. Or, overseas suppliers have made price concessions to compensate US purchasers. If they weren’t, large increases in the cost of virtually everything right now would be evident. All is not lost; your favorite supplier or manufacturer may have found a way around the tariffs. Buy Small And New. Consider buying products from smaller companies as well as products that are recently developed and new to the market. In many cases, these products will have minimal dependence on foreign components and therefore not be impacted by the tariffs. Buy Later. The current situation will likely be worked out within the next 12 – 18 months. Delay your purchase for a few months and watch what changes between now and then. Coming back to Tip #1: Buy from a company that makes products from all American raw materials. This makes sense economically for consumers, helps contribute to local and national economies, and in the case of metal products, ensures quality. Here’s an example of our manufacturing process, and how we incorporate this American Made value into every aspect of our business.

You can read more about this subject, with more commentary here. Though there is already much discussion about the subject of tariffs, I welcome your comments, concerns, and questions about how they can and do impact our purchasing decisions.

The Howard Tiger Recreational Center in Hollywood, FL, a joint venture by the Seminole Tribe of Florida and Stiles Construction opened its doors in October 2014, seeking to continue the legacy of its namesake Howard Tiger, a man who valued leadership and athleticism. The Center houses a local Girls & Boys Club, a Fitness & Culture Department, and a gym. However, Seminole/Stiles, LCC. realized that some of their outdoor features, which include two full-size basketball courts, were not being utilized to their full potential.

“Seminole/Stiles, LLC. came to Allied Steel Buildings looking for an efficient solution to this area, which was receiving limited use due to exposure to the elements,” explained Eric Stephan, VP of Construction Services at Allied. “We were able to develop the design and offered construction services for both the foundation & the building that fit property limitations & their budget.”

Allied Steel designed a 70’ x 20’ x 28’ steel building that provided the protection of indoor roofing and insulation against the year-round warm weather and rainy summers of the South Florida region, while maintaining the open air of an outdoor environment. The airnasium, or open-air gym, built over one of the basketball courts, now accommodates outdoor sport activities, like basketball, street hockey, kickball, and volleyball, year-round regardless of the heat or weather The airnasium also features two industrial size fans and light system that ensure a cool environment and additional light for night sport activities or during cloudy days.

The Howard Tiger Airnasium complements the ideals of the center as it offers a safe environment not only for sporting activities, but for community events or gatherings that promote leadership, cultural learning, and a unity with the outdoors.

Origins of the Quonset Hut In the early days of World War II, the United States Navy required all-purpose buildings that could be shipped anywhere and assembled without skilled labor. They also needed buildings that were lightweight for long-distance portability reasons. Thus was born the Quonset hut. The practicality and convenience inherent in these buildings came into play in the early days of Future Buildings as the owner recognized that this same arch format Quonset design would transport well across Canada to service the First Nations reserves, loggers, fishers and farmers with steel buildings.

What Is a Quonset Building Made Of? A Quonset hut is made of curved pieces of steel. These are assembled into arches, and then each arch is bolted together to form the structure. The most traditional Quonset style of building offered by Future Buildings is our “Q” style, which is a half-cylinder shape.

Structural Benefits What makes a Quonset hut such a structurally sound and efficient building choice?

Very cost effective! Quonset huts are typically the cheapest of all steel structures Easiest to assemble as they come pre-punched and easily bolt together Heavy equipment and construction know-how is not required The absence of support beams or rafters inside allows for maximum use of internal space Can be designed with open ends or customized end walls to match existing property structures Easy to expand lengthwise to accommodate growth How Long Will a Quonset Hut Last? Since a Quonset hut is built using steel, it will last for an extended period of time. On average, a well cared for Quonset hut can last for close to 100 years. Each steel building produced by Future Buildings is made from GalvalumeTM Plus Steel and come with a 40-year rust perforation warranty. How Long Will a Quonset Hut Last?

Uses and Applications As Quonset huts originated out of necessity for the US Navy, they had numerous military uses. Quonset huts have been used as barracks, latrines and even postwar housing. Aside from military uses, Quonset huts have also been used both for residential and business buildings.

How to Insulate a Quonset Hut? How to Insulate a Quonset Hut? At Future Buildings, we offer several varieties of insulation to suit your needs. If you choose to add insulation to your Quonset hut, the appropriate amount will be shipped along with your building kit. It can then be installed quickly with our unique Pin & Cap technology. Insulating your Quonset hut helps you to lower your energy bills, keep the structure warmer in winter and cooler in summer. It also keeps the building quieter by absorbing sound and reducing excess noise.

Building a structure to serve as a garage can be a complex (and expensive) process. Traditional garages or additional structures on your property can require an abundance of planning, the hiring of contractors, even structural engineers or architects. Sounds a bit daunting, doesn’t it? Luckily, every homeowner who needs a garage has the option of going with a metal garage kit. They take almost all of the hassle out of obtaining a garage, all without having to sacrifice on quality. Here are a few reasons why you should consider a metal garage kit in order to build your garage.

Easy and Hassle-Free Metal garage kits are ideal for the do-it-yourselfer who wants their garage constructed sooner rather than later. You don’t have to be an engineer to put together a sturdy, durable garage; all metal garage kits come with step-by-step instructions that allow you to grab a few buddies and get your brand new garage up quickly and easily. In contrast, traditional garages are a far lengthier process, and you have no control over how quickly the garage will be built.

Strength and Longevity One of the greatest advantage of building a metal garage is that it offers unrivaled strength and durability. Designed to outlast other types of structures by decades, you can rest assured knowing that your investment is a long-term one. Furthermore, metal garage kits require zero maintenance, unlike wooden or aluminum siding garages. In fact, the longevity and durability of a metal garage kit is so consistent that each one comes with a guaranteed 30 year warranty against rust perforation and other structural damage.

Custom Design at Best Market Price Each metal building kit is designed to meet your exact specifications based on style, size, and other considerations (colour, addition of windows, etc.). This means that you can always find a garage that works perfectly for the types of vehicles or items you need stored. And best of all, you get your metal building kit for factory direct pricing, meaning it is significantly more cost-efficient than anything else on the market!

In between investing in a steel barn or pole barn on your property? Not sure which one to choose? Sure, both buildings have their advantages and disadvantages and they relatively look the same aesthetically but there are some major fundamental differences between these two barn types.

What is a pole barn?

Let’s begin by looking at the pole barns construction method.

Pole barns are erected by wooden poles that are buried in the ground. These buildings use columns for the roof. Pole barn walls are usually made of tin or wood that are screwed or nailed onto the wooden poles.

Pole barns’ poles are buried into the ground. Henceforth, they are susceptible to the unstable nature of the ground in which they are buried into causing them to shift and sink over time.

This puts more pressure on the building and the building owner, aka you, requiring much more maintenance, repairs, and overall upkeep.

As the foundation poles shift, a pole barn may have to be straightened every five years, essentially costing you several thousand dollars every 5 years!

Disadvantages The many disadvantages of pole barns will likely steer you away from investing in these buildings.

Technicality Pole barns are NOT considered a permanent structure.

Instead, they are considered an accessory structure, or a structure that has minimum value and utility. This technical definition has many consequences regarding mortgage loans and permitting. Obtaining a mortgage can be extremely difficult and truth be told you most likely will not qualify for a loan.

In regards to permitting, you may run into a lot of trouble trying to obtain a permit for your pole barn especially if you are looking to use it residentially. In some counties, pole barns are not allowed as residential buildings.

Safety Here’s the thing, wood burns…

Hence, pole barns are pretty susceptible to fire damage. According to the National Fire Protection Association, from 2006 to 2010, there were 830 structure fires in farming buildings reported to U.S. fire departments per year, averaging in property damage cost of around $30 million.

Another not-so-fun fact: the great Chicago fire of 1871 started in a wood-framed barn and the massive damages convinced Chicago to try and end the construction of wooden buildings.

Consequently, these dangers that come with owning a pole barn will directly contribute to paying higher insurance.

Durability Not only will the poles buried in the ground shift and move with the natural tendency of the ground’s movement, but they will also decay.

Like we said before, a pole barn is not considered a permanent structure. Usually, pole barns can last up max up to 50 years, with a lot of upkeep.

Listed below are potential damages that can come with owning a pole barn.

If not treated properly, wood will rot and deteriorate over time Unless you use a lot of pesticides, wood is not termite resistance Wood is susceptible to mold and other fungi such as dry and wet rot Pole barns are more likely to be damaged by lightning Pole barns are usually not recommended for livestock because there is a risk of poisonous and unsanitary conditions due to the style of construction Pole barns perform horribly with heavy snow load Pole barns are not suitable for locations with intense winds Advantages of Pole barn Short term use If you are looking for a quick makeshift barn that is intended for short-time use pole barns might be a great option.

Another advantage of pole barns is their low cost. Unlike most forms of construction, pole barns do not require a level ground saving you money.

While these wood structures are initially less expensive than a metal barn their overall cost is more expensive when you factor in pole barn maintenance and lifespan.

Pole barn interiors are easier to construct since you can apply drywall directly to the wood supports.

Meanwhile, I-beam steel buildings require you to attach a hat channel to the steel supports before drywall can be attached.

Why go with an I-beam Steel Building?

One of the most popular forms of building construction is the I-Beam, named for its horizontal cross-section that looks like an upper-case “I”.

The steel mainframe acts as the support for the building. The steel columns are anchored into a concrete foundation. This foundation makes the building more durable, strong, and easier to maintain. Making these buildings more equipped in handling extreme environmental strains as well as structural strains.

These buildings are also very easy to customize to your needs and have a quick manufacturing turnaround time. Especially if you go with MBMI where we do not outsource our engineering, designing, or drafting services.

Durability I-beams are also extremely weather-resistant, to both extreme weather and mild weather-related damage.

Given the high-quality materials and building techniques, damages caused by earthquakes, storms, or heavy rains are minimal compared to the pole barns. Not to mention these buildings are also fire resistant.

This gives you substantial insurance savings since many insurance companies provide discounts for steel buildings.

Another great advantage is saying goodbye to mold and other microbial infections. Those harmful organisms cannot live on steel surfaces.

Termites are another devastating pest that steel buildings are not affected by, saving you money on termite pesticides and repairs.

Low Maintenance Another I-beam benefit is their low maintenance.

Since they are on top of a durable concrete foundation they do not demand the frequent foundation maintenance needed by pole barns. The hygienic metal used in these buildings also provides you with almost no upkeep.

If you decide to go with MBMI, we provide you with a 40-year warranty on the color steel panels, and a lifetime warranty on the components and fasteners that are guaranteed not to rust.

Green I-beam buildings are usually made out of steel, sometimes other metals which are most likely recycled. MBMI buildings are designed to be Green using up to 60% recycled steel and 100% recyclable meeting the environmental demands and pressures.

To many, roll forming metal seems like a niche process, used only in limited situations to form steel profiles. Consequently, the process itself is not well-understood by the public, which means misconceptions develop and persist.

We're here to clear the air and address those misconceptions directly.

DISPELLING THE 4 MOST COMMON MYTHS OF ROLL FORMING METAL Below are four of the most common myths about the roll forming process:

Roll forming tools are "too expensive" The cost "isn't worth it" unless you have super-high volumes Roll forming "can't produce" high-precision parts Roll forming is primarily "just for" steel products

1.  Roll Forming Tools Are Too Expensive Tooling for any kind of metal fabrication can be costly. If you buy smart, roll forming tools are no more expensive than any other type of tooling. Here are a few ways to mitigate high tooling costs:

If your manufacturer participates in part design, they may be able to save you money on tooling by optimizing the part for roll forming processes. Payments can be amortized over a period of time to avoid high up-front costs. Your manufacturer can discount or rebate the cost of tooling, in exchange for a commitment to buy a certain amount of parts over time. In the case of Dahlstrom Roll Form, our one hundred years of experience comes with an archive of over 1,400 existing tool sets. We may already have tooling that will work for you, so you may not need to pay additional tooling costs at all.

2.  The Cost Isn’t Worth It Unless You Have Super-High Volumes Although high volumes are certainly the most cost-effective way to utilize roll forming, small and medium runs don’t have to break your bank.

First off, depending on your part design, volumes as low as 10,000 to 20,000 linear feet per year can be cost-effective.

Your manufacturer can also provide economic order quantity runs. These allow for inventory to be held by the manufacturer and distributed to you as needed. Economic runs maximize volume and reduce setup time, and you receive small as-needed deliveries.

Similar to offering discounted tooling in exchange for a long-term purchase commitment, your manufacturer may also be willing to discount your small roll forming orders in exchange for a longer-term contract.

Finally, roll forming may be the only realistic option for producing your part. In that case, it may not matter the cost - you’ll need to produce it anyway.

In any case, be sure to talk to your manufacturer about accommodations for your needs.

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3.  Roll Forming Cannot Produce Precision Parts On the contrary, roll forming is quite precise as long as the manufacturer understands the quirks of the process.

Roll forming machines do produce end flare, and the metal will experience some springback. Your manufacturer should understand how these distortions can be controlled by part design, and the number of forming stations in the line.

Done correctly, roll forming can hold tolerances up to +/- 0.005” on certain profile segments. Overall part lengths can be accurate up to +/- 0.020”.

4.  Roll Forming Is Primarily Used for Steel Products While steel is the most commonly roll formed material, any ductile metal (or non-metal!) can be formed with this process. This includes:

Copper Bronze Brass Aluminum Galvanized steel (G30 - G235) Galvannealed steel (A25 - A40) Pre-painted steel* Perforated metals *Forming pre-painted steel will save you a secondary painting step. This helps to save on overall costs.

Pre-punched sheets that have gone through a turret punch press or a laser cutting center can be roll formed via hand-feeding of each sheet.

ROLL FORMING IS A COST-EFFECTIVE, FLEXIBLE METAL FABRICATION PROCESS Roll forming can require a bit more maneuvering, but you don't need high volumes or loose tolerances to get your money's worth out of roll forming services. On the contrary, companies who use roll forming are usually very satisfied with the value and quality of roll formed parts.