#programmable logic controller (plc)

NX-ERA PREMIUM PLC FOR DATA CENTER Data centres are the online headquarters of businesses today. Every click, transaction, login, or query is responded to via a data centre. In this hyper-connected world, downtime is more than a slowdown; it’s a disaster.

Data centres are the online headquarters of businesses today. Every click, transaction, login, or query is responded to via a data centre. In this hyper-connected world, downtime is more than a slowdown; it's a disaster.

Data centres are the online headquarters of businesses today. Every click, transaction, login, or query is responded to via a data centre. In this hyper-connected world, downtime is more than a slowdown; it's a disaster.

Whether it is hosting cloud applications, running finance systems, or managing mission-critical enterprise data, data centres simply can't afford failure of control. That's why businesses often spend money on layers of redundancy, not merely power or cooling, but even on the thinking brain of their infrastructure: the Programmable Logic Controller (PLC).This is where Messung Industrial Automation's NX-ERA Premium PLCs come in as a strategic benefit, designed to provide unparalleled modular scalability, PLC redundancy, and seamless SCADA integration for control that's future-proof.

The Challenge: When Control Systems Become the Weak Link

Power? Backed up. Cooling? Redundant. However, what about the control systems controlling these vital components?

Standard or mini PLCs lack the sophistication needed to handle the mission-critical data centres' demand. One logic mistake or hardware malfunction can take down numerous systems, usually with SLA fines, reputation damage, and monetary loss.

What is required is a Premium PLC solution that guarantees:

High-speed, deterministic control

Hardware and logic level redundancy

Modern SCADA and BMS integration

Scalability as the data centre grows

The Solution: NX-ERA Premium PLCs, Control that Never Sleeps

Built to provide dependable, high-availability automation, our NX-ERA provides much more than your average PLC controller. Let's break down what makes NX-ERA the top choice for data centre automation:

Built with Redundancy: Always On, Always Watching

Designed with a redundant PLC, NX-ERA runs on two CPUs - one primary and one hot-standby. They are mirroring each other in real time. If the main unit fails because of power problems, software glitches, or hardware malfunction, the standby takes over immediately, with no downtime. This degree of PLC redundancy is mission-critical to sustain:

Continuous HVAC and precision cooling

Real-time UPS and power distribution management

Live fire detection and suppression procedures

Integrated High-Speed PLC Performance

NX-ERA is a high-speed PLC with processing power for complex, distributed systems. With event sequencing, real-time I/O update, and determinism support, it ensures that each action is done with precision and accuracy. It's like having a control system that can anticipate trouble before it occurs.

Modular PLC architecture for changing infrastructure

In contrast to fixed systems, our NX-ERA boasts a modular PLC design wherein you can introduce new elements, such as I/O racks, processors, or server room sensors, without having to reconfigure or replace the original configuration. This is necessary in contemporary data centres where growth is ongoing.

Centralised Command SCADA Integration

NX-ERA enables smooth SCADA integration via MODBUS TCP/IP and lets you:

Monitor system health through central dashboards

BMS and environmental management system integration

Allow predictive maintenance and compliance monitoring

Custom logic event-based fire alarms

This turns your PLC controller into the eyes and ears of your operation, reporting, responding, and recording in real time.

NX-ERA in Action: Where It Delivers Inside a Data Centre

Contemporary data centres are precision ecosystems. Every subsystem, power, cooling, and fire protection, has to work in a very sophisticated unison. And NX-ERA Premium PLCs are the invisible heroes, directing all the elements to work together in precision, in complete synchrony and faultlessly.

Let's observe how NX-ERA extends operational excellence to the most critical automation domains:

Precision Environmental & Cooling Management

Maintaining the right temperature and humidity is not just about extending equipment life; it's about performance reliability and data integrity. Any slight discrepancy can cause server throttling, random shutdown, or damage due to condensation. NX-ERA exercises close control over:

CRAC units and air handlers: Thermal hotspots are averted by continuous feedback loops and high-speed actuation.

Chilled water distribution and airflow systems: Adaptive logic keeps cooling in phase with current server loads.

Humidity control: Essential in helping prevent electrostatic discharge and hardware long-term health.

What is special about NX-ERA in this regard is that it can perform environmental control logic with microsecond accuracy, supplemented with real-time data monitoring and logging for auditing, regulatory compliance, and AI-driven optimisation. 

UPS Control & Power Synchronisation

Uninterruptible Power Supply (UPS) systems are only as good as the logic behind them.  Our NX-ERA functions as a moderator, synchronising among multiple PDUs, UPS systems, and switchgear units. It ensures:

Seamless power source transitions during outages or load fluctuations

Real-time load balancing to avoid overloads and maintain energy efficiency

Phase synchronisation for harmonised energy supply between server halls

Where basic PLCs can lag or lose a beat during transitions, NX-ERA's high-speed PLC architecture anticipates power shifts and actively synchronises systems to absorb the impact, critical in Tier III and Tier IV data centres where downtime is not an option. 

Fire Detection & Suppression Integration

When safety is not negotiable, response time is paramount. NX-ERA has real-time fire detection integration with intelligent logic chains that coordinate: 

Smoke, temperature, and gas detector sensor integration

Alarm signalling through audio-visual signals

Release logic for chemical or inert gas extinguishing agents

But here's the surprise: NX-ERA performs these life-safety functions without affecting other automation tasks. Fire suppression systems may initiate in one area, yet cooling, power, and access control systems continue uninterrupted in other zones.

Shutdown-Free Maintenance: Redundancy in Action

All PLC systems will eventually need maintenance, but taking down operations to make it happen? That's a luxury no contemporary data centre can afford. NX-ERA avoids this inconvenience with live-switching redundancy:

You can upgrade firmware, replace I/O modules, or perform diagnostics on the main PLC.

In the meantime, the secondary PLC continues the automation uninterrupted. 

After maintenance is finished, the jobs reverse, without any effect on operations.

This is redundancy in practice, not on paper, but in everyday ops. It's the way Redundant PLC logic makes scheduled downtime a non-event.

Business Benefits Over Engineering Specs

NX-ERA is more than just an upgrade to technology; it is an enabler for business. Here is how it immediately impacts operational and financial KPIs:

Uptime Confidence: Meets even the strictest SLAs with real-world dependability, minimising risk of penalties and guaranteeing service continuity.

Cost Efficiency: Avoids the enormous cost of downtime—lost business, manual intervention, and recovery of the system—and optimises energy usage with intelligent logic.

Compliance-Ready: With NX-ERA's thorough logging, audit trails, and snapshots of environmental data, ISO, ASHRAE, and Tier certifications are simple to comply with.

Future-Proofing: Built with Industry 4.0 PLC capabilities, such as remote access PLC capabilities, analytics, and diagnostics that become increasingly smarter with your infrastructure.

This is intelligent automation systems delivering tangible return on investment, not in years, but in months

The Road Ahead: Industry 4.0 Compliant, Future-Ready

NX-ERA is designed for the future by predicting the needs of tomorrow's data centre architecture today. 

Designed for Edge computing applications where distributed processing is paramount

Smart analytics tools that are AI-enabled, performance optimisation compliant

Remote diagnostics and control, allowing for predictive maintenance anywhere

Integrates perfectly with AI-based decision systems, positioning your business for the next decade

As the business shifts towards smart control systems, NX-ERA is leading the way—not just prepared but already ahead.

Conclusion: Trust NX-ERA for Control that Never Compromises

Trust drives data centres. Trust that each byte is secure. Trust that there's uninterrupted uptime. Trust that operations persist, no matter what. NX-ERA Premium PLCs are designed for this trust.

Where time matters, every control logic matters. And that's where NX-ERA sets the pace: redundant PLCs, real-time SCADA integration, and modular PLC architecture for the intricacies of the future. We don't merely create control systems at Messung Industrial Automation. We create trust.

FAQs

In what way is NX-ERA different from standard PLC controllers?

NX-ERA is a High-availability Premium PLC that is suitable for high-availability environments. It accommodates redundant configurations, modular scalability, and advanced SCADA integration, as opposed to basic or micro-PLCs.

What is the method of NX-ERA's PLC redundancy?

NX-ERA has dual CPUs (main and standby). If the main fails, the standby takes over at once, with zero downtime or loss of data.

Is NX-ERA compatible with the current data centre infrastructure?

Yes. With MODBUS TCP/IP and SCADA-ready capabilities, NX-ERA is easily compatible with all control systems and BMS.

Is NX-ERA able to support small and large-scale data centres?

In fact. Its modular PLC design allows for effortless scaling, from small server rooms to multi-hall Tier IV data centres.

Does NX-ERA support Industry 4.0 PLC features?

In modern manufacturing, surface coating is not just cosmetic—it’s essential for durability, corrosion resistance, and performance. Autophoretic coating (also known as A-coating) has emerged as a water-based, eco-friendly alternative to electro-coating. When combined with PLC-based automation, it becomes a powerful, scalable solution for high-quality, uniform metal finishing.

Because let’s face it—metal without proper protection is like a knight without armour. In today’s industrial world, that armour comes in the form of surface coating. And when it comes to smart, sustainable, and scalable coating, autophoretic coating is the unsung hero.

But wait, here’s where it gets exciting. Pair this eco-warrior coating with PLC automation, and what you get is nothing short of magic. At Messung Industrial Automation, we believe that the perfect coat is not just about shine—it's about smarts, speed, and sustainability.Let’s dive into the world where chemistry meets code, and surface protection meets the future.

What is Autophoretic Coating?

Autophoretic coating, also known as A-coating, is a process where metal parts are dipped in a reactive water-based solution. The result? A self-depositing layer forms on the surface, without any electric current. Unlike traditional methods that zap the surface with electricity, A-coating lets chemistry take the wheel.

Why Are Industries Making the Switch?

Industries are coating their bets on it because it avoids the need for heavy electric setups and provides uniform coverage even in complex geometries.  Since it is water-based, it is also very environmentally friendly.

Where Is It Being Used?

From under-the-hood car parts to refrigerator frames, autophoretic coating is making waves in:

Automotive parts

Appliance components

Agricultural and construction machinery

General industrial structures

In an age where efficiency, sustainability, and performance go hand in hand, autophoretic coating emerges as a transformative solution. Its simplicity belies its power, ushering in a cleaner, smarter way to protect surfaces without compromising on quality or cost. As industries across the board continue to embrace greener practices, A-coating, powered by automation and intelligence, is painting the future—one seamless coat at a time.

 Role of PLC in the Coating Plant

In the realm of autophoretic coating, precision isn't a luxury—it's a necessity, and that precision begins with the silent genius of automation: the Programmable Logic Controller (PLC). Think of the PLC as the central nervous system of your coating plant—connecting, communicating, and commanding every mechanical muscle with machines. Here is how PLCs turn a basic coating line into a harmonious dance of efficiency and intelligence.

Precision Process Automation

A modern autophoretic coating plant runs smoothly like a well-coordinated team, and the PLC (Programmable Logic Controller) is in charge. It doesn’t just control the machines—it helps everything work perfectly together. From:

Tank temperature

Solution pressure & pH levels

Cycle timing for each dip and rise

...every step is monitored and controlled by PLC automation.

Material Handling Magic

Using intelligent material handling controllers, our PLC guides parts through multiple stages:

Degreasing

Surface conditioning

Coating dip

Rinsing & curing

Like a choreographer directing a ballet of metal.

Circulation & Filtration Mastery

Good coating = Consistent flow. Our process controllers and PLC control systems manage:

Fluid circulation

Filtration cycles

Solution replacement timing

Synchronisation with Process Controllers

Through seamless synchronisation with motion control systems, everything moves with precision. No drips, no downtime.

In an industry where milliseconds matter and uniformity is sacred, PLC automation elevates the autophoretic coating plant from functional to phenomenal. It enables not just control, but clarity—ensuring that every part, every dip, and every process flows with intelligent intent.

NX-ERA JET PLC System Architecture

Our flagship—NX-ERA JET PLC—is a robust, real-time, and rugged automation genius. It’s compact, reliable, and battle-tested in industrial heat.

Talk the Talk: MODBUS & TCP/IP

Built-in PLC communication protocols like:

MODBUS TCP/IP

MODBUS RTU

Make it plug-and-play with SCADA and automation systems. Yes, it speaks fluent-machine.

Ethernet-Based Controllers for High-Speed Sync

Using Ethernet-based controllers, data flows like molten metal. Zero lag, maximum productivity.

HMI with PLC Controllers

With user-friendly HMIs with PLC controllers, even a non-techie can operate complex coating sequences. Tap, drag, drop—and coat!

From seamless communication to intuitive control, the NX-ERA JET PLC is more than just a controller—it's the central nervous system of your autophoretic coating plant. With its advanced architecture, lightning-fast data sync, and plug-and-play compatibility, it transforms complexity into clarity. Whether you're scaling up or starting smart, this system offers the flexibility, durability, and intelligence your operations demand.In a world where precision meets pressure, the NX-ERA JET PLC ensures your plant doesn’t just perform—it excels.

Advanced PLC Automation for Smart Manufacturing

In the age of Industry 4.0, surface coating is no longer just about chemistry—it's about intelligence, precision, and adaptability. That’s where advanced PLC automation steps in as the invisible powerhouse behind your plant’s performance. Whether you're scaling up operations or streamlining a compact facility, smart automation is the lever that elevates your process from ordinary to outstanding.

Let’s uncover how Messung’s cutting-edge PLC technology is revolutionising autophoretic coating plants with flexible, responsive, and future-ready control systems.

Modular, Compact & Ready to Go - Whether it’s a big plant or a small-scale setup, our Modular PLC, Compact PLC, and Smart PLC configurations give you tailor-made flexibility.

Motion Control with Millisecond Precision - Our motion control systems enable synchronised movement, avoiding delays or overlaps in the coating sequence.

Material Handling - Our embedded material handling controllers do the heavy lifting—literally—without breaking a sweat.

This isn't just automation. This is smart automation that thinks ahead, moves with purpose, and adapts to demand. With Messung’s PLC-powered intelligence, your coating plant doesn’t just run—it evolves.

Because in the world of advanced manufacturing, it’s not just about staying ahead—it's about setting the pace.

Smart. Sustainable. Secure: The Evolution of PLC Automation in Coating Plants

In the era of Industry 4.0, coating plants need more than just control—they need intelligence, integration, and intention. Here’s how Messung’s PLC automation is redefining autophoretic coating systems:

Built for Harsh Industrial Realities – Our Industrial PLCs endure dust, moisture, heat, and vibration. Conformal-coated PLCs protect against corrosive chemicals in A-coating zones and provide long-lasting performance in extreme environments.

Safety Meets Smarts - PLCs are integrated for emergency stops, controlled shutdowns, and real-time fault alerts with logs, making them smart, secure, and always in control.

Welcome to Industry 4.0-Based Controllers

PLC with IoT for remote monitoring and real-time plant access.

MQTT-based PLCs for cloud-friendly, lightweight data communication.

Full PLC system integration with BMS, SCADA & more—ensuring a harmonious automation ecosystem.

Green Gains: Eco-Friendly A-Coating Automation

Water-based chemistry reduces VOCs and emissions.

Smart PLCs optimize dosing & disposal—minimising waste, maximising results.

Cleaner air, cleaner conscience, smarter coatings.

With Messung’s intelligent PLC, you don’t just automate—you evolve. Sustainable, scalable, and secure—this is the new face of PLC-based automation solutions in A-coating.

Business Benefits of PLC-Based Automation Solutions

In today’s hyper-competitive manufacturing world, success isn’t just about innovation—it’s about consistency, efficiency, and scalability. This is where PLC-based automation doesn’t just support your coating process—it transforms it. Let’s explore how Messung’s smart automation systems turn operational goals into tangible business advantages.

Uniformity Every Time - When every product must meet the same high standard, there’s no room for guesswork. Thanks to PLC control systems, your coating process is even, repeatable, and of high quality. 

Never any Downtime - Time is money, and downtime is a thief. With real-time monitoring and intelligent automation controllers, potential issues are detected and resolved before they affect production. Fewer breakdowns. More uptime. Happier bottom line.

Easy to Maintain & Scale - Growth shouldn’t be a gamble. With built-in PLC maintenance alerts, you get proactive notifications that prevent surprises. Want to expand operations? Simply plug and play with modular I/O modules. You’re ready for tomorrow—today.

In essence, PLC automation is not just a control system—it’s a business strategy. It safeguards quality, boosts efficiency, and equips your coating plant with the agility to evolve. Because when your process is smart, your performance is unstoppable.

Conclusion: The Final Coat

A surface is only as strong as the system behind it. In the era of smart manufacturing, Messung’s PLC automation solutions empower autophoretic coating plants with unmatched precision, efficiency, and sustainability. From real-time monitoring and advanced PLC control systems to seamless IoT integration and predictive maintenance, our technology ensures optimal surface protection with minimal waste. Whether it’s modular PLCs, industrial automation controllers, or motion control systems, Messung delivers the complete package. So why let inefficiencies corrode your bottom line? Upgrade your coat. Upgrade your process. Upgrade with Messung PLCs—where intelligent automation meets perfect protection.

FAQs

How does PLC contribute to energy efficiency in coating plants?

By optimizing process timings, reducing idle machine hours, and enabling intelligent power management, PLCs help cut down energy consumption and operational costs.

Can PLC automation reduce coating defects?

Absolutely. With real-time monitoring, precision control, and error alerts, PLC automation ensures consistent quality.

How easy is it to integrate Messung PLCs in existing lines?

Very! Our modular PLC systems and versatile PLC communication protocols like MODBUS and TCP/IP allow seamless integration.

Are conformal-coated PLCs necessary?

Yes, especially in chemically aggressive environments like coating plants. They extend the life and reliability of your Programmable Logic Controller.

What industries benefit most from PLC with IoT?

Finding the Perfect PLC for Your Application.

In today’s fast-paced industrial environment, choosing the right Programmable Logic Controller (PLC) is crucial for ensuring efficiency, reliability, and scalability. Small and medium industries often struggle to find a cost-effective solution that balances performance with flexibility.

Whether you're automating a machine tool, packaging line, water treatment plant, or a textile process, selecting the right PLC can significantly impact your productivity.

Key Factors to Consider When Selecting a PLC

✅ Application Complexity – Does your process require simple ON/OFF control, or do you need advanced motion and data handling?

✅ I/O Requirements – How many digital and analog inputs/outputs do you need?

✅ Communication & Connectivity – Is the PLC compatible with industry-standard protocols like Modbus, Ethernet/IP, or MQTT?

✅ Scalability & Future Expansion – Can the PLC adapt to your growing automation needs?

✅ Advanced Control Capabilities – Does the PLC support PID control for maintaining precise process parameters?

✅ Ease of Programming – Is the PLC supported by intuitive, user-friendly programming software?

✅ Cost & Support – Does the solution offer the best value without compromising on quality and support?

Messung XMPRO Series: Designed for Your Industrial Needs

At Messung, we understand the challenges industries face when selecting automation solutions. Our XMPRO-10 PLC series offers:

🔹 Compact & Scalable Solutions – Suitable for both small and medium industries, ensuring cost-effectiveness without performance compromises.

🔹 Advanced Connectivity – Supports Modbus, Ethernet/IP, and MQTT for seamless data exchange, real-time remote monitoring, and Industry 4.0 integration.

🔹 Precision Process Control with PID – Ideal for temperature, pressure, and flow control applications, ensuring optimized performance with minimal manual intervention.

🔹 User-Friendly Programming – Developed with XMPS-2000 software, making programming intuitive and efficient.

🔹 High Reliability & Performance – Built with robust hardware and backed by 4 Decades of expertise in industrial automation.

Proven Applications of XMPRO-10 PLC

Messung’s XMPRO-10 PLC has already been successfully implemented in a variety of industrial applications, including:

Testing & Automotive Industry:

✔Pressure Testing Machines – Ensuring precise pressure control.

✔ Leak Testing Machines – High-accuracy monitoring for quality assurance.

✔ Engine Test Systems/Benches – Automating real-time engine performance analysis.

✔ Vehicle & Transmission Test Machines – Advanced testing for automotive components.

✔ Battery Tray Leak Test Machines – Reliable testing solutions for EV battery components.

Manufacturing & Process Automation:

✔ Drilling, Tapping & Press Machines – Improving precision and repeatability.

✔ Core Shooters (Forging) – Optimizing metal casting processes.

✔ Shot Blasting Machines – Automating surface treatment applications.

✔ Salt Spray Chamber/Corrosion Testing – Enhancing material durability testing.

✔ Automated Liquid Filling Machines – Efficient and precise liquid handling solutions.

Textile & Environmental Control:

✔ Yarn Steaming Autoclaves – Optimized temperature and pressure regulation.

✔ Stator Varnishing Machines – Enhancing insulation durability in motor manufacturing.

✔ STP, ETP, WTP – Reliable PLC-based automation for sewage, effluent, and water treatment plants.

✔ Industrial Water Chillers & HVAC Systems – Seamless integration for environmental control solutions.

✔ AHU & Dehumidifiers – Smart control for air handling and moisture management.

Upgrade to a Smarter PLC Today!