#popchannelmachine

We are involved in manufacturing of Pop Channel Roll Forming Machine, False Ceiling Roll Forming Machine, Gypsum Channel Machine, Intermedaite Channel Roll Forming Machine, Gypsum Partition Roll Forming Machine. These products are mainly used for structure purposes in diverse industries. The entire range is fabricated using high quality raw materials at our modern and well-equipped manufacturing facility. We have a ability to produce bulk needs of ceiling section of customer within the specific time frame.

De coiler 200 KG cap.

Entry Gate with

Roll Forming Line with 8 station , 1 Gear Boxes & 5 H.P. electrical.

Control Panel semi auto

Cutting Unit

Technical Specifications : (Plate body)

Maximum sheet width that can be formed : 500 mm

Maximum sheet thickness in G I Strips that can be formed : 0.5 mm

Horizontal distance between shafts : 165 mm

Number of forming stations : 8 nos.

Vertical station : 2 nos.

Total HP for Line : 7 (ABB)

Speed of the machine : 5 mt/minute

Size of machine : 1600 x 1200 x 1100 mm

Mandrel Uncoiler

Coil weight : 200 KG Max

Coil width : 200 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 50 mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

Gypsum Channel Machine can manufacturing gypsum partition section, gypsum channel, intermediate section, pop cross section, false ceiling channel, Perimeter Channel, Ceiling Angle, Ceiling Section and Metal Stud Channel.

D coiler 200 Kg cap.

Entry Gate with

Roll Forming Line with 8 station, 1 Gear Boxes & 5 H.P. electrical.

Control Panel semi auto

Cutting Unit (Hydro.)

Technical Specifications

Maximum sheet width that can be formed : 500 mm

Maximum sheet thickness in GI Strips that can be formed : 0.9

Horizontal distance between shafts : 165 mm

Number of forming stations : 8 nos.

Vertical station : 2 nos.

Total HP for Line : 7

Speed of the machine : 5mt/minit

Size of machine : 1600 x 1200 x 1100 mm

Mandrel Uncoiler

Coil weight : 200 KG Max

Coil width : 200 MM

Coil bore : 450 MM min, 510 MM max dia

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 55mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 5 HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Cutting Unit (Hydro)

First time in India we are introduce 4 profiles Pop Channel roll forming machine from that machine you can produce 4 different kind of profile in one machine. This machine can form it 4 different profiles in one machine these products are manufactured by using hi-tech machinery and advanced technology in order to use the best quality raw material and high tensile steel. Reduce scrap rigid and stable base design is the useful feature of these products. These machines are constructed by using the steel shafts and they are running between the iron housing. These machines are automatic and are easy to use. These products are available at reasonable prices as per the need of the clients and we also can make it custom roll forming machine as per profile drawing.

A) D coiler 1 ton cap.

B) Punching press,

C) Entry Gate with

D) Roll Forming Line with 16 station , 8 Gear Boxes & 15 H.P. electrical.

E) Control Panel semi auto

F) Cutting Unit (Hydro.)

TECHNICAL SPECIFICATIONS :-

Maximum sheet width that can be formed : 350 mm

Maximum sheet thickness in CRCA Strips that can be formed : 2.5 mm

Number of forming stations : 16 nos.

Vertical station - : 8 nos.

Total HP for Line : 21.5

Speed of the machine : 4 mt/minit

Size of machine : 7200 x 1200 x 1100 mm

MANDREL UNCOILER

Coil weight : 1 MT Max

Coil width : 400 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjuste

à Description of the Roll Forming Machine.

Feeder

3 Hp Pneumatic

Punching press

20 tone power press

Entry Gate Entry gate will be provided for movement of sheet to roll former.

Main Base The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 70 mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 15HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Cutting Unit ( Hydro.)

Hydraulically operated power pack along with cutting die with 5 HP electrical.