Introduction Energy costs are a big concern for industries like cold storage, HVAC (Heating, Ventilation, and Air Conditioning), and data centers, which require a continuous supply of power to function effectively. These sectors often face high electricity bills, especially during peak hours, when energy demand is at its highest. To combat these rising costs and improve energy efficiency, many companies are turning to a concept called peak shifting. One technology that makes peak shifting possible is Phase Change Materials (PCMs), which are revolutionizing the way energy is stored and used.

In this blog, we’ll explore what peak shifting is, how it can benefit cold storage, HVAC systems, and data centers, and how Tan90’s PCMs—specifically designed to operate at 0°C and -24°C—play a critical role in this energy-saving strategy.

What is Peak Shifting?

Peak shifting is an energy management strategy that involves shifting electricity usage from periods of high demand (known as peak hours) to times when the demand is lower (off-peak hours). Peak hours typically occur during the day, when businesses and households are using the most power. Because energy is more expensive during these times, shifting the demand to off-peak hours can lead to significant cost savings.

For example, instead of running energy-intensive cooling systems during peak hours, businesses can store the cooling energy during off-peak times and use that stored energy during peak hours. This helps balance electricity usage and avoid higher rates charged during peak periods.

Why Peak Shifting is Important for Cold Storage, HVAC, and Data Centers

Industries like cold storage, HVAC, and data centers require round-the-clock cooling, making them large consumers of electricity. Let’s take a closer look at how each of these industries can benefit from peak shifting:

Cold Storage: Cold storage facilities must maintain consistent, low temperatures to prevent spoilage of food, pharmaceuticals, and other perishable goods. Operating refrigeration systems during peak hours is costly. Peak shifting allows cold storage facilities to use PCMs to freeze cooling energy during off-peak hours and release that energy to maintain low temperatures during peak hours, reducing energy costs without compromising product safety.

HVAC Systems: In commercial and residential buildings, HVAC systems regulate temperature, air quality, and humidity. These systems consume a lot of energy, particularly during peak demand times when cooling needs are highest. Peak shifting allows HVAC systems to cool PCMs during off-peak times and use that stored energy during peak hours. This reduces electricity consumption during the day while keeping the indoor environment comfortable.

Data Centers: Data centers are critical to the operation of businesses worldwide, as they store vast amounts of data and require significant cooling to prevent overheating. Running cooling systems continuously can result in high electricity bills, especially during peak hours. By utilizing peak shifting with PCMs, data centers can store cooling energy during off-peak periods and release it during peak hours, keeping server rooms cool without excessive energy use.

The Role of PCMs in Peak Shifting

Phase Change Materials (PCMs) are substances that absorb and release large amounts of heat as they change from one phase to another (for example, from solid to liquid). This ability to store and release thermal energy makes them perfect for peak shifting. PCMs can freeze or melt at specific temperatures, making them ideal for energy storage in cold storage, HVAC systems, and data centers.

Here’s how they work:

During Off-Peak Hours: The PCM is cooled or frozen using the lower-cost electricity available during off-peak times. This stores energy in the form of latent heat.

During Peak Hours: As the temperature rises, the PCM slowly melts, releasing the stored energy and providing the necessary cooling without drawing power from the grid.

This process helps industries maintain stable temperatures and cooling capacity during high-demand periods, significantly reducing energy costs.

Tan90’s PCM Solutions for Peak Shifting

Tan90 offers specialized PCMs designed for peak shifting in various industries. Two of the key products are PCMs that operate at 0°C and -24°C.

0°C PCM

This PCM is ideal for industries that need to maintain temperatures around the freezing point, such as cold storage for food products, medical supplies, and other perishables. During off-peak hours, the PCM freezes, storing energy. During peak hours, it melts, releasing the stored energy to maintain the required low temperatures. This significantly reduces the need for active cooling systems to run during high-cost times.

For example, in a cold storage facility that houses fruits and vegetables, which need to be kept just above freezing, Tan90’s 0°C PCM can store the cooling energy during the night (off-peak) and release it throughout the day (peak hours), ensuring a stable environment for the produce without relying heavily on electricity during peak hours.

-24°C PCM

This PCM is used in deeper freezing applications, such as frozen food storage or pharmaceutical cold chains. At -24°C, this PCM is ideal for products that need to be kept at sub-zero temperatures. It can freeze during off-peak times, storing energy, and then melt during peak hours, providing consistent cooling. This allows for significant energy savings in industries where maintaining freezing temperatures is critical.

In pharmaceutical cold chains, for example, vaccines or biologics need to be kept at extremely low temperatures. Tan90’s -24°C PCM can store cooling energy during the night and release it during the day, reducing the need for constant refrigeration and saving on energy costs.

Advantages of Using PCMs for Peak Shifting

Cost Savings: One of the biggest advantages of peak shifting with PCMs is the reduction in electricity costs. By storing cooling energy during off-peak hours when rates are lower, businesses can avoid using expensive peak-hour electricity.

Energy Efficiency: PCMs improve the overall energy efficiency of cooling systems. By utilizing stored energy, less electricity is required during peak hours, which reduces the load on the grid and lowers overall energy consumption.

Sustainability: Reducing peak-hour energy consumption is not only cost-effective but also environmentally friendly. By using energy more efficiently and reducing reliance on electricity during peak times, businesses can lower their carbon footprint and contribute to a more sustainable future.

Temperature Stability: PCMs help maintain consistent temperatures, which is critical for industries like cold storage and data centers. This ensures that products like food and pharmaceuticals remain safe, and data centers avoid costly downtime due to overheating.

Tan90’s PCM in Shipping: A Real-World Application

PCMs are not just useful for stationary systems like cold storage, HVAC, and data centers; they are also vital in the logistics and shipping industries. During the transportation of temperature-sensitive goods, such as vaccines, Tan90’s PCMs are used in insulated shipping containers to maintain stable temperatures throughout the journey.

The PCM freezes before shipment and then melts during transit, providing consistent cooling without the need for active refrigeration. This method is not only cost-effective but also ensures the safe delivery of products that require strict temperature control.

[Insert Image: PCM used in shipping applications]

Conclusion

Peak shifting, supported by Phase Change Materials, is a powerful strategy for managing energy consumption in cold storage, HVAC systems, and data centers. With Tan90’s innovative PCM solutions, industries can achieve significant cost savings, enhance energy efficiency, and contribute to a more sustainable future.

As energy demands and environmental concerns grow, PCMs offer a practical approach to balancing cost and sustainability. Stay tuned for our next blog post, where we’ll explore more applications of PCMs and their impact on various sectors.

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