OPTO 1200 Quick Measuring Machine — Precision Screw Inspection in Just Seconds
Opto1200- Optomech engineers pvt ltd
Revolutionize Your Quality Control with Instant, Accurate, and Hands-Free Measurement
Intoday’s era of micro-precision and mass production, quality inspection is no longer just about checking dimensions — it’s about doing it faster, smarter, and without compromise. Whether you’re manufacturing automotive components, aerospace fasteners, or industrial-grade tools, ensuring that every screw meets exact specifications is non-negotiable.
Enter the OPTO 1200 Quick Measuring Machine — a powerful, camera-based dimensional inspection system that allows users to measure 2D parts like screws instantly with incredible accuracy, without operator intervention. No complex setup. No manual handling. Just place the part, press a button, and let the system do the rest.
Why Choose OPTO 1200 for Screw Inspection?
Screws, though seemingly simple, are geometrically complex. They include multiple critical parameters like:
Thread pitch
Head diameter
Shaft length
Chamfer angle
Root diameter
Any deviation can result in poor fit, torque failure, or total product rejection.
Traditional methods like calipers, micrometers, or profile projectors are time-consuming and subject to human error. With OPTO 1200, you can measure every screw in seconds, store the results, and even generate reports — all with minimal training.
Real-World Application: Measuring a Precision Screw
Let’s walk through how a screw is measured using the OPTO 1200 system:
Step 1: Template Creation
Using Opto Precision V1 software, a template is created by simply drawing around the screw’s edge.
The software auto-detects contours and generates geometric elements like lines, circles, and arcs.
Nominal dimensions and tolerances are input by the quality team.
Step 2: Place and Measure
The operator places the screw on the OPTO 1200 stage.
On clicking the “Measure” button, the system:
Captures the image
Matches it with the template
Automatically measures:
Head diameter
Thread pitch
Shank length
Chamfer angles
Concentricity
Provides instant PASS/FAIL validation
Step 3: Reporting
The results are stored in a secure database.
A statistical report including Min, Max, Mean, Std Dev, CPK is generated.
Reports can be exported or printed as per requirement.
This is true plug-and-play metrology, making it a must-have tool for modern precision workshops.
What Makes OPTO 1200 Unique for Screw and Small Part Inspection?
1. Speed
Inspects each screw in under 5 seconds
Measures multiple screws at once on a single stage
2. Accuracy
Accuracy: ±10 μm
Repeatability: ±5 μm
Resolution: 1 μm
3. Simplicity
Just place the screw and press a button
No specialized operator skills needed
4. Reporting & Traceability
Every measurement logged
Reports generated automatically
Compliant with industrial audit requirements
Key Features at a Glance
Feature
Specification
Field of View
120 mm x 95 mm
Camera
20 MP Monochrome CMOS
Lens
Double Telecentric Optics
Software
Opto Precision V1
Display
21.5” Full HD Touchscreen
Illumination
Collimated Green LED
Accuracy
±10 μm
Repeatability
±5 μm
Report Generation
Real-time with summary stats
Industries That Benefit from OPTO 1200
If your industry relies on tight tolerance parts like screws, bolts, pins, and fasteners, the OPTO 1200 is for you:
Aerospace & Aviation
Automotive
Medical Device Manufacturing
Electronics & PCB Assemblers
Tool & Die Making
Defense & Heavy Engineering
From prototype analysis to full production QA, this machine fits right into your digital workflow.
FAQs — Quick Insights for Buyers and Operators
Q1: Can OPTO 1200 measure different types of screws?
A: Yes. You can create and save multiple templates for each screw type and recall them instantly.
Q2: How does it ensure accuracy for threads?
A: The double telecentric lens and edge-detection software ensure consistent and distortion-free thread measurements.
Q3: Can I use it for batch inspection?
A: Absolutely. You can place multiple screws and measure them all in one click.
Q4: Is it difficult to operate?
A: Not at all. It’s user-friendly with an intuitive interface — no metrology experience required.
Q5: Does it store past reports and results?
A: Yes. Every measurement and inspection report is saved and can be retrieved anytime.
Conclusion: Make Screw Inspection Smarter, Faster, and Reliable with OPTO 1200
In a manufacturing world driven by precision and productivity, the OPTO 1200 is your edge. It empowers your team to inspect complex parts like screws with unparalleled accuracy, zero human error, and faster cycle times.
Whether you’re inspecting 10 parts a day or 1,000, the OPTO 1200 guarantees performance, repeatability, and ease — all packed into one powerful machine.
Measure better. Deliver faster. Trust OPTO 1200.
