#modular piping solution

Pipe racks play an integral role in industrial pipeline systems, helping arrange utility and process pipelines across the plant. The structure is designed to support the assembling of multiple pipes and auxiliary equipment in a seamless, efficient, and cost-effective manner. Piping loads may vary significantly based on their structure, the material to be transported, and other factors. Therefore, it can be challenging to set up specific structures to meet multiple piping loads. This is why rack piping is fast replacing traditional systems of setting up structural support.

Industrial plants use multiple pipeline setups that require high-endurance structural support. Conventional methods involve building a solid foundation, roof, walls, and interior parts to provide the support different piping setups need. However, this system can be time-consuming and costlier. DEE Piping Systems, a leading manufacturer of shop-fabricated pipe spools, specialize in building modular rack piping solutions that are a more practical and better choice over conventional systems.

Discussed here are some of the primary benefits of the DEE modular rack system compared to traditional alternatives.

Meticulous Engineering for Superior Performance and Reliability

When it comes to modular piping solutions, high levels of precision is the key. Therefore, each pipe rack is designed and engineered meticulously to ensure improved structural stability, zero errors and superior strength. All these contribute to the performance, reliability, and resiliency of the piping system.

Precise calculations, combined with decades of experience and the use of high-quality materials, ensure engineering excellence and robust structural support. At the same time, the design and structure of the rack pipes can be customized to meet unique piping loads.

Save More Time

For any type of industrial or construction project, seamless work progress and on-time completion are crucial. It also influences the time to market and economic viability of the project. However, setting up traditional piping support systems can consume a significant time on the project, resulting in delays and increased costs.

Unlike conventional rack piping structures, the modern modular solutions by DEE Piping Systems take nearly 50% less time to set up. There is a broad range of piping racks to choose from and each can be customized to meet the piping design and load. Prefabricated rack piping provides optimum support and speeds up the project. The modular parts can be installed quickly on-site, helping save significant time. It also helps ensure increased accuracy.

Eco-Friendly Modular Rack Piping Solutions

DEE Piping Systems manufactures modular structures using high-quality and eco-friendly materials that are reusable and cause minimum waste. The modular piping solutions are long-lasting and weather resistant. So, they require less maintenance, helping save both your time and money.

Custom Pipe Racking Structures

The modular pipe racks are highly flexible in nature. So, you can easily reshape, resize, and adjust a single structure and use it in multiple projects.

Cost-Effective Solutions

As compared to building traditional structures, installing modular pipe racks is easy and quick. It requires fewer resources, thereby, reducing your costs. On the other hand, it also helps cut down the number of days needed to create a structure. So, your on-site costs also reduce.

The Bottom Line

The modular piping system is no longer a new term in the field of infrastructural facilities and industrial compliance. Much like several other industries like chemical units, oil and natural gas units, marine projects, refineries, defence projects also rely on this variety of piping systems for flawless operations. 

When it comes to superior-grade modular piping solutions, DEE Piping Systems is one name you can trust blindfolded. From high-end materials to customisable designs, DEE’s range of modular piping systems ensures a perfect fit for every project environment. Here is a brief idea of how installing modular piping systems help defence projects to operate efficiently. 

One Roof Solution

Defence projects deal with several critical objectives. Amidst all these, managing a construction site involving specific infrastructural facility building can be hectic. 

Here comes the importance of DEE’s shop-fabricated piping systems solution. Modular piping is all about the off-site construction of unique facilities depending on the requirement of the project. 

Therefore, much like many other industries, defence, too, finds this one extremely relevant and useful. Especially following distinctive rules, regulations, and norms of certain extent of confidentiality and precision, DEE’s team of expert engineers and architects blend their futuristic vision with their knowledge to give shape to modular construction ideal for defence projects. 

This is one reason why DEE’s modular piping solutions are considered one of the best alternatives across industries and specifically for Defence and nuclear piping projects of the country.

Perfect project Timeline

Defence projects always align with the stipulated timelines sanctioned by the authorities. A delay in any part of the project leads to an overall delay. For defence, this can be critical and penalising. Therefore, deface projects always look for solutions that can offer a deadline delivery guarantee.  

DEE’s range of modular piping solutions takes less time due to their off-site construction. Compared to the on-site productions, the off-site construction tasks take considerably less time, Therefore, the defence projects do not get delayed or face the problem of missed deadlines. 

DEE makes sure that all its shop-fabricated tasks take place in congenial surroundings facilitating the speed and quality of production. Thus, the total construction time goes down and the deadlines are met in time or earlier. 

Improved Quality

Defence projects always keep quality factors at the top of their priority list. When DEE constructs its modular piping systems within its regulated and perfect environment, the quality of products improves. 

In the case of on-site productions, there remains a lack of accessibility to knowledgeable experts, skilled labours, necessary materials, and advanced tools and machinery. In the case of shop fabrication, all these factors remain within reach and the production quality improves. 

Therefore, Defence projects often rely on high-end piping systems solutions as guaranteed by each of DEE’s products. Additionally, since DEE offers a modular piping system constructed in a specialised environment meant for shop fabrication, its cost of production also remains lower. 

Critical industries like chemical manufacturing, petrochemical refineries, power plants etc., use pipe racks for several reasons. Unlike regular storage racks, these ones fulfill a critical role in storing and transferring materials from one utility area to another. Therefore, the role of these racks remains critical for the smooth operation of industrial settings. 

Modular piping solution at DEE offers a plethora of options for such rack designs. For processing structures and pipe racks, you will find several prefabricated options in DEE’s collection. Read on to learn more about how these prefabricated piping spools can be useful for your processing unit. 

Enhanced Efficiency

Prefabricated modular rack systems offer more efficiency than the traditional on-site varieties. With prefabricated options, the flexibility to change remains open. You can alter your rack design in future and the on-site piping solution may fail to meet the altered requirements. 

With prefabricated varieties, you get the chance to modify the rack piping solutions when you change the rack designs. Hence, you get to enjoy an enhanced level of efficiency with these modular piping solutions. 

Saves Time and Cost 

When you use prefabricated piping solutions for processing structures or racks, you save a lot of time. For on-site construction, you need to keep your unit closed or partially productive for a few days. With prefabricated varieties, you only need a few hours for installation and your unit will be ready to operate at its best potential. 

When you save time, you save costs as well. For businesses, production downtimes are serious financial setbacks. With DEE’s prefabricated modular piping systems, you do not have to worry about any such thing. 

Greater Safety

Experts consider pipe racks featuring modular systems safer than their traditional counterparts. The self-aligning stacking lugs and the speciality connections ensure easy and effective assembly within hours. 

The prefabrication process involves a measured amount of precision for making each piece the best fit for the existing system. Therefore, with DEE’s prefabricated modular piping systems, the safety of the storage racks increases.  

Durable And Easy Maintenance

Modular piping solutions feature high-end materials which lend these pieces their undisputed durability. Being corrosion-resistant and heat-resistant, these structures work perfectly well in extreme industrial environments. 

These prefabricated structures are also easy to maintain. These piping solutions do not need any special maintenance to last for a long time.   

Easy To Reconfigure

When your business grows, you switch to bigger set ups for your processing units. When you choose modular pipe racks for your units, you can expand the existing structure without much ado. 

You can reconfigure the existing piping systems to merge them with the expanded part to meet your renewed requirements. This is one of the most significant reasons why industries prefer using modular pipe racks to traditional ones.