#levitationgap

Category Term Definition Circular Motion Fundamentals Circular Motion The movement of carriers or pallets along a closed, ring-shaped path, used in automation to circulate parts continuously between process stations without a return conveyor run. Circular Conveyor A closed-loop conveyor system that transports parts or pallets around a ring-shaped track, allowing continuous circulation past multiple workstations in a compact footprint. Track The fixed structural loop that guides carriers or pallets around a circular conveyor's path, providing both the running surface and the physical boundary of travel. Carrier (Pallet) The individual platform that travels around a circular conveyor track, carrying a part or fixture from station to station. Cycle Time The total time required for a carrier to complete one full circuit of a circular conveyor, or the time between successive carriers arriving at a given station. Station A fixed point along a circular conveyor's track where a carrier stops or passes through for loading, processing, inspection, or unloading. Collision Avoidance A control strategy that prevents carriers on a circular conveyor from contacting each other, achieved through zone control, sensor feedback, or independent carrier addressing. Buffering The ability of a circular conveyor to hold multiple carriers in transit as temporary in-process storage, smoothing throughput between stations running at different speeds. Track Joint A connection point between sections of a circular conveyor track, engineered to maintain alignment and smooth carrier transition across the seam. Belt & Chain Drive Circular Conveyor Belt-Driven Circular Conveyor A circular conveyor design in which a continuous belt moves beneath or alongside carriers, using friction or mechanical engagement to drive them around the track. Chain-Driven Circular Conveyor A circular conveyor design in which a roller or link chain engages drive sprockets to pull carriers around the track, suited to heavier payloads than belt drive. Drive Sprocket The toothed wheel that engages a conveyor chain to transmit motor torque into linear travel of the chain and attached carriers around the track. Tensioner A mechanical device that maintains correct belt or chain tension on a circular conveyor, compensating for thermal expansion, wear, and installation tolerances. Friction Drive A belt conveyor drive method that relies on friction between the belt surface and the carrier underside to move the carrier, allowing some slip for accumulation zones. Positive Drive A chain or toothed-belt conveyor drive method in which carriers are mechanically engaged rather than moved by friction, eliminating slip but preventing free accumulation. Curve Section The curved segment of a belt or chain-driven circular conveyor track where carriers change direction, engineered to maintain consistent speed and orientation through the turn. Impact Load Resistance The capacity of a belt or chain conveyor's track and carriers to withstand sudden loading forces, such as parts dropped onto a carrier during loading. Magnetic Levitation Circular Conveyor Magnetic Levitation Conveyor (Maglev Conveyor) A circular conveyor design in which carriers are suspended and propelled by magnetic force rather than physical contact with a belt or chain, eliminating mechanical friction and wear. Linear Synchronous Motor (LSM) The propulsion technology used in maglev conveyors, where a track-mounted magnet array and onboard coils on each carrier generate direct linear thrust without mechanical drive components. Independent Carrier Control A maglev conveyor feature in which each carrier's position, speed, and acceleration are controlled individually by the system, rather than all carriers moving at a fixed common speed. Levitation Gap The small, actively maintained air gap between a maglev carrier and the track, sized to keep the carrier suspended without physical contact during travel. Zero-Contact Operation An operating characteristic of maglev conveyors in which carriers move without touching the track, eliminating particulate generation from mechanical wear. Dynamic Spacing A maglev conveyor capability allowing the gap between adjacent carriers to change in real time, accelerating or decelerating individual carriers for process flexibility. Position Feedback Sensor (Maglev) A sensor array embedded along a maglev track that continuously reports each carrier's exact position, enabling the closed-loop control needed for independent carrier motion. Track Module (Maglev) A standardized, interchangeable section of maglev track containing embedded magnets and sensors, allowing the overall conveyor loop to be configured and reconfigured from common building blocks. Drive & Control Servo Motor An electric motor paired with a position or speed feedback device, used in belt and chain conveyor drives to control carrier speed and station positioning. Linear Motor (Conveyor Application) A motor that produces direct linear thrust without rotary-to-linear conversion, forming the underlying propulsion principle behind magnetic levitation conveyor systems. PLC (Programmable Logic Controller) The industrial control system that sequences conveyor motion, station logic, and safety interlocks across a circular conveyor line. EtherCAT A high-speed industrial communication protocol commonly used to synchronize servo drives and sensors across conveyor systems requiring tight, low-latency coordination. PROFINET An industrial Ethernet communication protocol used as an alternative to EtherCAT for connecting conveyor drives, sensors, and controllers on a factory network. RFID Carrier Identification A tracking method using radio-frequency tags mounted on conveyor carriers, allowing the control system to identify and route each carrier individually through the line. Compliance & Environment Food and Pharma Compliance A set of material, sealing, and cleanability requirements a circular conveyor must meet to operate safely in food production or pharmaceutical manufacturing environments. Washdown Rating A rating describing a conveyor's ability to withstand direct water and cleaning chemical exposure during sanitation procedures without component damage. Semiconductor-Grade Cleanliness A particulate and outgassing standard applied to conveyor systems, particularly maglev designs, intended for use in semiconductor fabrication or other cleanroom environments. IP Rating An international standard, such as IP54 or IP65, describing how well a conveyor's drive and electrical components resist dust ingress and water exposure. Performance & Specification Terms Load Capacity The maximum weight a circular conveyor's carriers and track can support per carrier or per linear section without exceeding structural or drive limits. Throughput The number of carriers or parts a circular conveyor line can process per unit of time, determined by cycle time, station count, and carrier spacing. Positioning Accuracy (Conveyor) The precision with which a circular conveyor stops a carrier at a station, critical for processes such as robotic pick-and-place or vision inspection. Repeatability (Conveyor) The ability of a circular conveyor to stop carriers at the same station position across repeated cycles. Noise Level The operating sound level of a circular conveyor, typically lower in maglev systems due to the absence of mechanical contact compared with belt or chain drive. Maintenance Interval The recommended time or cycle count between scheduled maintenance actions, generally longer for maglev conveyors due to the lack of wearing mechanical drive parts. You are welcome to visit our other social media or video gallery as follows. For further information, consult our complete glossary collection, a resource for learning circular motion terminology. This collection can serve as a comprehensive reference, truly a glossary for the terminology of circular motion, for your studies. 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