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Internship report on MCB Bank

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FFC occupies a special niche in the industrial and agricultural development of the  countr successful track record of excellence business performance. The company moved from one high achievement to other establishing records year after year and is now ranked as a top tier player in the fertilizer industry with highest production capacity and market participation. During the year, FFC acquired 100% management control. Of PSFL, a wholly owned subsidiary of NFC, through competitive bidding on payment of RS.8.15 billion to the Privatization commission. With the integration of PSFL, which now  stands dissolved and merged with FFC effective july1, 2002, pursuant to a scheme  of amalgamation approved by the Honorable High Court of Sindh, the production  capacity of our urea manufacturing facilities has more than tripled from 570 thousand tones p.a. in 1982 to almost 2 million tones p.a. in this short span of less than 25 years of existence. FFC now owns three mega plants worth over 1 billion dollars in terms of replacement value, besides over 49% stake in FJFC.

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Sui Northern Gas Pipeline Internship Poster

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The main objective of this internship was to learn about the working of a Chemical Process Plant and get something about the processes involved, technology, materials, design & construction, operation & maintenance of the plant. As we know that fertilizer industry is the back-bone of our agriculture of the country & it is well developed segment of our manufacturing sector.

Secondly, AMMONIA/UREA manufacturing is a delicate process involves high pressure/temperatures & it is also corrosive in nature. This is something that I wanted to learn about; it couldn’t be better than the plant-site of Fatima Fertilizer Company Limited. It was also ideal choice, as this  group has the only NP,CAN plant in Pakistan.

                      VISION

·  Be a leading fertilizer company with a diverse product base.

·  Continue to excel in operations.

·  Commitment to business ethics, safety, health, environment in the community.

·  Remain a good corporate citizen.

·  Be one of the best corporate employers.

·  Keep exploring other project investment opportunities to remain progressive, flexible & viable

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This report is about the learning outcomes of internship in Pakistan Refinery Limited (PRL) Karachi covering details of its environment, process, operations and other technical information. There is a datasheet maintained in every department giving a complete picture of activities and updated every 2 or 4 hours depending upon the nature of the processes and operations taking place. Most of the Information was collected from datasheet of every department and is written according to internship schedule provided by PRL. This helps to understand various steps involved in achieving certain efficiency or the quality of the product. Undoubtedly there is so much to learn from this industry and this is a small effort to compile as much information that have been collected in four weeks span. A learning session at DAWOOD Engineering College Karachi is also covered in this report wherein some ASTM tests are mentioned (used for the fuel specification) and liquid-liquid extraction experiment for mass transfer understanding. Lists of Tables and Figures are mentioned covering the operating conditions of various sections for illustration of data.

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D.G. Khan Cement Company Limited (DGKCC), a unit of Nishat group, is the second largest cement-manufacturing unit in Pakistan with a production capacity of 13,400 tons clinker per day. It has a countrywide distribution network and its products are preferred on projects of national repute both locally and internationally due to the unparallel and consistent quality. It is list on all the Stock Exchanges of Pakistan.

DGKCC was established under the management control of State Cement Corporation of Pakistan Limited (SCCP) in 1978. DGKCC started its commercial production in April 1986 with 2000 tons per day (TPD) clinker based on dry process technology. Plant & Machinery was supplied by UBE Industries of Japan.

Expansion -Khairpur Project

The Group has also set up a new cement production line of 6,700 TPD clinker near Kalar Kahar, Distt, Chakwal, the single largest production line in the country. First of its kind in cement industry of Pakistan, the new plant have two strings of pre-heater towers, the advantage of twin strings lies in the operational flexibility whereby production may be adjusted according to market conditions. The project equipped with two vertical cement grinding mills. The cement grinding mills are first vertical Mills in Pakistan.  The new plant is not only increasing the capacity but also providing proximity to the untapped market of Northern Punjab and NWFP besides making it more convenient to export to Afghanistan from northern borders.

Power Generation

For continuous and smooth operations of the plant uninterrupted power supply is very crucial. The company has its own power generation plant along with WAPDA supply. The installed generation capacity is 23.84 MW.

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