#industrial knowledge

Equipment reliability is a maintenance strategy also referred to as culture which, when implemented successfully, will help in reducing maintenance cost, improving equipment uptime and lowering the overall costs of production. Actually, the real meaning of equipment reliability is hidden behind terms like Proactive Maintenance, Asset Efficiency, Lubrication Management, Lean Manufacturing and even 5S. Let us understand more about how Lubricant & Lubrication can help in increasing plant and equipment reliability.

Managing Lubrication Tasks for Greater Reliability

More than 50 % of all bearing failures are due to inadequate lubrication practices as declared by the Lubrication Engineers. One other survey states, 80 % of the respondents stated lubrication was a problem. Such equipment failures continue to prove very costly in terms of lost production, labour and equipment life. As the limits of existing lubrication tracking methods become more apparent, separating lubrication from traditional Preventive Maintenance and Corrective Maintenance efforts to focus on lubrication reliability is increasingly being adopted as a solution.

Lubrication Methods Fall Short

Performing lubrication is elementary. It has been approached in the same way for many decades. However, it is much more complex than it is given credit for when a single plant can have thousands of pieces of equipment, multiple lubrication points and lubrication done at different intervals.

From daily tasks to semi-annual oil sampling to yearly tank draining or replacement; the required lube tasks can number in the hundreds of thousands per year.

While lube tasks are considered routine and often assigned to the newest technicians at the plant, it is critical to get the right lubricant in the right place at the right time using the right technique and also by the right person, every time to ensure machine condition and equipment reliability.

7 QC Tools गुणवत्ता प्रबंधन के लिए

 गुणवत्ता प्रबंधन के अंतर्गत cause and effect diagrams, flowcharts, histograms, checklists, scatter diagrams, Pareto diagrams, और control diagrams को आमतौर पर “7 QC Tools” कहा जाता है, 

संक्षेप में यदि हम कहें तो 7 QC Tools “कार्य प्रक्रियाओं से प्राप्त गुणवत्ता वाले विशिष्ट डेटा का विश्लेषण करने 

और समस्या समाधान के लिए उपयोग करने के तरीके” हैं।

सात उपकरण…

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