#granulation machine

The pharmaceutical industry is rapidly evolving, driven by the need for higher efficiency, improved product quality, and strict regulatory compliance. One of the most transformative innovations in this space is the integrated granulation line. By combining multiple processing steps into a single, streamlined system, manufacturers can achieve consistent results while reducing operational complexity.

An integrated granulation line brings together mixing, granulating, drying, and milling into a unified process. Traditionally, these steps were handled separately, requiring manual intervention and increasing the risk of contamination or variability. With automation at its core, this modern approach ensures precise control over critical parameters such as temperature, moisture, and particle size distribution.

At the heart of this system lies the granulation machine, which plays a crucial role in converting fine powders into uniform granules. These granules are essential for producing tablets and capsules with consistent dosage and optimal dissolution properties. By integrating the granulation machine within a continuous line, manufacturers can minimize material handling and significantly reduce production time.

Another key advantage is scalability. Integrated systems can be easily adjusted to meet changing production demands, making them ideal for both large-scale manufacturing and smaller, specialized batches. Additionally, real-time monitoring and data analytics enable better decision-making, ensuring compliance with Good Manufacturing Practices (GMP).

The use of a granulation machine within an integrated setup also enhances energy efficiency and reduces waste. Continuous processing eliminates downtime between steps, leading to higher throughput and lower operational costs. Furthermore, the compact design of these systems optimizes facility space, a critical factor in modern pharmaceutical plants.

IRM Enterprises is a Tablet Compression Machines, Capsule Filling Machines, Granulation line, Tablet Tooling machine manufacturer and exporter.

Tablet Compression Machine is a critical process in pharmaceutical manufacturing where powders or granules are compressed into tablets. Tablets are a popular dosage form for medication due to their convenience, stability, and ease of administration. Tablet Compression Machine is a complex but essential process in pharmaceutical manufacturing, requiring a thorough understanding of material properties, process parameters, and quality control measures to produce effective and reliable medication.

Our all Pharma Machinery Solutions products

Tablet Compression Machines,

Capsule Filling Machines,

Granulation line,

Tablet Tooling,

Granulation Machine,

Tablet Tooling

Kalweka Multi-Purpose Equipment’s

IRM Enterprise Pvt. Ltd., the leading pharma machine manufacturer.

Tablet Compression MachineWe are manufacturer of Tablet Compression Machine. Our tablet compression machines are designed to produce high-quality tablets efficiently and accurately. 

Capsule Filling Machine:We are manufacturer of Capsule Filling Machine. Our capsule filling machines are designed to streamline the capsule filling process, providing accurate and efficient operations.

Granulation MachineWe are manufacturer of Granulation Machine. Granulation plays a crucial role in the pharmaceutical manufacturing process. Our granulation machines are designed to efficiently transform raw materials into granules of uniform size and density.

Tablet ToolingWe are manufacturer of Tablet Tooling. Tablet Machine Punches & Dies Tooling and discover the perfect tablet tooling solution for your tablet press machine.

Kalweka Multi-Purpose EquipmentThis equipment integrates various functions, such as mixing, blending, granulation, and drying, into a single system.

Fertilizer production line equipment is not a single equipment, many customers will ask our price when they call for consultation? How many devices, dear? We will patiently answer: whether it is NPK fertilizer production line or organic fertilizer production process, they are composed of a variety of equipment, which is a whole flow process. We can choose different equipment to integrate a production line according to your production needs and actual situation. And the production capacity is different, the equipment model is different, the price is also different. So, what are the common organic fertilizer production equipment? First of all, let's sort out the whole process of organic fertilizer production: first of all, the crushing of organic fertilizer raw materials. After the raw materials are crushed by a grinder, the fermentation and composting equipment will be used, and then the organic fertilizer granulator, dryer, cooler, finished fertilizer packaging machine, etc. In the process of fermentation, it is necessary to adjust the ratio of carbon and nitrogen in composting raw materials reasonably, which is an effective way to accelerate compost maturity and improve humification coefficient. In general, the best range of C / N is 25:1 ~ 30:1, and the reasonable range is 20:1 ~ 40:1.

Types and specifications of new organic fertilizer granulation machines: double-roller extrusion granulator, organic fertilizer disc granulator, chicken manure stirring tooth granulator. What are the common organic fertilizer granulators? Fertilizer granulator: disc granulator, pair-roll extrusion granulator, columnar extrusion granulator, special granulator for organic fertilizer, internal rotation stirring tooth granulator, drum granulator. Which is better, disc granulator or extrusion granulator for general production line of granular organic fertilizer?

Organic fertilizer production line can be made into: spherical granular, cylindrical, flat spherical. The granulator equipment used varies with the particle shape. Disc granulator, drum granulator,agitator granulator, the materials produced by these three pelletizing methods are spherical; the organic fertilizer produced by the double roller granulator is flat spherical; the granules produced by the flat die granulator and the double die granulator are cylindrical, etc., and there are many kinds of pelletizers for you to choose from.

Compound fertilizer can be produced by many methods, such as blending, extrusion and acid process. These methods can produce compound fertilizer, and they have their own characteristics. Take the roller granulator as an example to illustrate the characteristics of its production process.

When the extrusion granulation equipment is used in production, the material is usually pressed into a specified thickness sheet or block, and then pressed into particles. Sometimes the material is first pressed into strips or columns and then crushed into particles.

It is proved that the selection of suitable raw materials and their proportion is an important factor in the production of high quality expanded fertilizer. According to their respective characteristics, some raw materials can be mixed and extruded at one time. And some materials do not have this extrusion performance, which requires us to carry out extrusion test before production, so that we can obtain the relevant procedures and methods to deal with these materials according to the test data.

The production process of extrusion granulation equipment is shorter and less equipment is used, so its investment is lower than other equipment. There is no need to heat or humidify in the production, which saves energy consumption and investment; there is no waste gas or wastewater in the production process, which is safe and pollution-free; because of its simple process and convenient operation, it can better realize the automatic control of production and improve the production efficiency.

However, the extrusion granulation equipment can not complete mass production. The appearance of its particles is not as good as that of drum granulator, disc granulator and other compound fertilizer granulators, and it is easy to produce. The dust generated in the transportation process (can avoid adding processing links in the production process), these problems are only left to our Zhengzhou SX heavy industry factory, we guarantee to provide you with reasonable and advanced compound fertilizer equipment.