#digital dentures

We provide high-precision digital dentures using advanced CAD/CAM technology, ensuring better fit, faster turnaround, and consistent quality for every case.

✔ Full & Partial Dentures ✔ Implant-Supported Dentures ✔ Fast Turnaround Times ✔ Reliable Lab Support

If you're a dental practice looking to improve efficiency and patient outcomes, we’re here to help.

The U.S. dental lab industry is undergoing a major transformation. Digital workflows are no longer optional—they are expected. Dentists demand faster turnaround times, higher precision, and the ability to handle increasingly complex cases.

To keep up, many labs are choosing to outsource dental lab CAD design in the USA rather than relying entirely on in-house teams.

This approach allows labs to maintain control over production while accessing expert-level CAD design capacity on demand—without the cost and limitations of hiring and scaling internal teams.

But how do you know when your lab is ready to make this move?

What Does It Mean to Outsource Dental Lab CAD Design?

Outsourcing dental CAD design means partnering with a specialized digital dental lab that handles the design phase of restorations using advanced CAD software such as exocad and 3Shape.

These services typically include:

Crown and bridge design

Implant restorations (custom abutments, All-on-X, implant bars)

Digital dentures

Night guards and splints

Cosmetic restorations and smile design

Your lab continues to handle milling, printing, finishing, and delivery, while the design partner provides production-ready CAD files.

5 Signs Your Dental Lab Needs a Digital Design Partner

1. Your Turnaround Times Are Slipping

If your lab is consistently missing delivery timelines, it’s a clear sign of a design bottleneck.

Dentists today expect fast case turnaround. A delay of even 24–48 hours can impact your client relationships.

Outsourcing CAD design allows you to access larger design teams that can deliver cases faster—often within the same day or next day.

2. Your Remake Rate Is Increasing

Remakes are one of the most expensive inefficiencies in a dental lab.

If you’re seeing frequent adjustments or remakes—especially for implant or cosmetic cases—the issue often lies in design accuracy.

Professional digital dental design partners use structured quality control processes that significantly reduce remake rates.

3. You’re Turning Away High-Value Cases

If your lab avoids complex cases like:

All-on-X full arch restorations

Implant bar designs

Full-mouth cosmetic cases

…it’s a major growth limitation.

Outsourcing gives you access to specialized CAD expertise, allowing your lab to confidently accept high-value cases and increase revenue.

4. Hiring CAD Designers Is Too Expensive or Difficult

The shortage of skilled CAD designers in the United States has made hiring increasingly difficult.

In-house CAD teams require:

High salaries

Software licenses

Ongoing training

Hardware investment

Outsourcing eliminates these challenges and provides instant access to experienced designers.

5. Your Revenue Is Growing but Margins Are Not

If your case volume is increasing but your profit margins are staying flat—or shrinking—it’s likely that your cost structure is scaling inefficiently.

Outsourcing converts fixed staffing costs into predictable per-case expenses, improving profitability as your lab grows.

In-House vs Outsourced CAD Design: A Quick Comparison

FactorIn-House CAD TeamOutsourced CAD PartnerCost StructureHigh fixed costsFlexible per-case costScalabilityLimited by hiringInstant scalabilityTurnaround TimeDepends on workloadConsistent & fasterAccuracyVariableHigh with QC systemsAccess to ExpertiseLimitedSpecialized designers

What to Look for in a Digital Dental Lab Partner

Not all outsourcing providers deliver the same level of quality. Choosing the right partner is critical.

Here are the key factors U.S. dental lab owners should evaluate.

1. Design Accuracy and Quality Control

Look for providers with proven low remake rates and structured QA processes.

2. Expertise in Dental CAD Software

Your partner should specialize in industry-standard platforms like:

exocad

3Shape Dental Designer

3. Turnaround Time Reliability

Fast delivery is important—but consistency is critical. Choose a partner that meets deadlines reliably.

4. Ability to Handle Multiple Case Types

A strong partner should support:

Fixed prosthetics

Implants

Digital dentures

Night guards

Cosmetic restorations

5. Scalability and Support

Look for:

Large CAD design teams

24/7 support

Ability to handle volume spikes

How the Outsourcing Workflow Works

Working with a digital dental lab partner is simpler than most labs expect.

Step 1: Submit Case Files

Upload scan data and case details digitally.

Step 2: CAD Design

Designers create precise restorations using advanced software.

Step 3: Quality Check

Each design is reviewed for accuracy and fit.

Step 4: File Delivery

Production-ready files are delivered for manufacturing.

The Future of Dental Lab Growth in the USA

The demand for implant restorations, cosmetic dentistry, and digital appliances is increasing rapidly across the United States.

At the same time, labs are facing:

Talent shortages

Rising operational costs

Increased competition

Labs that adapt by leveraging outsource dental lab CAD design USA solutions will be better positioned to scale efficiently and remain competitive.

Final Thoughts

The most successful dental labs in the United States are not trying to do everything in-house.

Instead, they focus on their core strengths—production quality, client relationships, and delivery—while outsourcing specialized design work to expert partners.

If your lab is experiencing delays, rising remakes, limited capacity, or margin pressure, outsourcing CAD design is not just an option—it’s a strategic advantage.

Frequently Asked Questions

What does it mean to outsource dental lab CAD design?

It means working with a specialized provider who creates digital dental designs for your lab using CAD software, while you handle production.

Why do U.S. dental labs outsource CAD design?

Labs outsource to reduce costs, improve turnaround time, and access expert-level design without hiring in-house staff.

Is outsourcing dental CAD design cost-effective?

Yes. It reduces fixed operational costs and allows labs to scale without increasing overhead.

How fast can outsourced dental designs be delivered?

Digital Dentures Lab delivers affordable, high-quality digital dental prosthetics right here in the USA. We combine advanced digital workflows with traditional craftsmanship to create restorations that fit comfortably, look natural, and help dental practices improve patient outcomes.

Our full-service lab is designed to be a reliable partner for dentists by offering fast turnaround times, responsive communication, and consistent results. Whether you need digitally designed full or partial dentures, 3D-printed and milled try-ins, or final prosthetics, we support your workflow with precision and care.

We also provide a broad range of services, including crowns and bridges, implant solutions, custom splints and guards, and dependable repair work. All products are crafted using cutting-edge digital technology, ensuring accuracy and fewer adjustments while maintaining affordability.

At Digital Dentures Lab, we understand that time matters—so every order ships with free 2-day FedEx delivery, with no hidden fees and personalized support from our U.S.-based team.

3D printing, also known as additive manufacturing (Additive Manufacturing), is different from subtractive processing technology. It builds a CAD model (Computer Aided Design, CAD) based on the patient's X-ray computed tomography or magnetic resonance imaging. It requires the integration of CNC technology, laser or magnetic resonance imaging. Modern technologies such as electron beam technology and material science, starting from the CAD model of the part, realize the construction of three-dimensional complex entities by positioning and stacking materials layer by layer. 3D printing dentures usually refers to the use of 3D printing technology to complete the direct parts of denture products or the application of 3D printing technology in a key process, thereby replacing the traditional artificial denture related processes.

3D printed digital dentures usually refers to the use of 3D printing technology to complete the direct parts of denture products or the application of 3D printing technology in a key process, thereby replacing the traditional artificial denture related processes.

According to the new market research report “Global Digital Dentures Market Report 2023-2029”, published by QYResearch, the global Digital Dentures market size is projected to reach USD 2.2 billion by 2029, at a CAGR of 7.5% during the forecast period.

Figure.   Global Digital Dentures Market Size (US$ Million), 2018-2029

Figure.   Global Digital Dentures Top 14 Players Ranking and Market Share (Ranking is based on the revenue of 2022, continually updated)

The global key manufacturers of Digital Dentures include Dentspy Sirona, Ivoclar Vivadent, DENTCA, Aspen Dental, Glidewell, SHOFU, Modern Dental Group, Kulzer GmbH, Shenzhen Jiahong Dental, DT Denture, etc. In 2021, the global top 10 players had a share approximately 65.0% in terms of revenue.

About QYResearch

QYResearch founded in California, USA in 2007.It is a leading global market research and consulting company. With over 16 years’ experience and professional research team in various cities over the world QY Research focuses on management consulting, database and seminar services, IPO consulting, industry chain research and customized research to help our clients in providing non-linear revenue model and make them successful. We are globally recognized for our expansive portfolio of services, good corporate citizenship, and our strong commitment to sustainability. Up to now, we have cooperated with more than 60,000 clients across five continents. Let’s work closely with you and build a bold and better future.

You may not think about TMJ much, but you use them. TMJ connects your jawbone to your skull. Your Temporomandibular Joints (TMJ) get into action each time you chew, talk or swallow.

TMJ disorders occur when something wrong happens to your jaw muscles and joints. Often, this occurs when your jaw gets an injury or inflammation such as overuse or arthritis.

TMJ disorders might cause symptoms such as:

Pain in your face, neck, ear, or jaw

Feeling pain when you chew

Clicking or popping sounds jaw when you close or opens your mouth

Having headaches

Locking of the jaw joint

If you suspect having symptoms, you should use to get TMJ treatment in Coquitlam.

Exercise for TMJ Pain Relief

Activities are done for joint pain relief help to:

Reduce jaw clicking

Stretch the jaw

Strengthen jaw muscles

Promote jaw healing

Increase jaw mobility

Relax the jaw

Performing TMJ exercises help increase mouth opening range more than using a mouthguard when you have TMJ disc displacement.

These exercises from Tri-Cities Dental Specialists help you relieve TMJ pain and improve your jaw joints movements. However, there are frequent recommendations for some activities, and if these recommendations are not available, you should ask your dentist for guidance.

Relaxed Jaw Exercise

You should rest your tongue gently on the top of the mouth and behind the upper front teeth. Then, allow your teeth to be apart while relaxing your jaw muscles.

Goldfish Exercises (Partial Opening)

Here, you should place your tongue on the roof of the mouth and put one of your fingers in front of your ear where the TMJ is located. Then put your middle finger on the chin. Then drop your lower jaw halfway, and then close it. You should experience mild resistance but not pain. A goldfish exercise partial opening variation is to place one finger on each TMJ. You do this as you drop your lower jaw halfway and close it again. Our dentist in Coquitlam recommends you do this exercise six times in one set. This means you should do one set six times daily.

Goldfish Exercises (Full Opening)

You do this by keeping your tongue on the roof of your mouth, placing your finger on your TMJ, and placing another on your chin. Then, drop your jaw entirely and back. For the variation of this exercise, place one of your fingers on each TMJ as you lower your lower jaw ultimately and back. You should do this exercise six times to complete one set, and you should complete one set six times daily.

Resisted Opening of the Mouth

You should place a thumb under your chin. Then slowly open your mouth and push against your chin gently for resistance. Hold for three to six seconds and close your mouth slowly.

Resisted Closing of the Mouth

In this exercise, you squeeze your chin with your index and thumb with one hand. Then, close your mouth, placing gentle pressure on your chin. This helps strengthen your muscles that help you chew.

Side-to-Side Jaw Movement

Put a quarter-inch object such as stacked tongue depressors between your front teeth. Move the jaw from side to side slowly. As this exercise becomes more manageable, you should increase the object’s thickness between the teeth by placing them one on top of each other.

Forward Jaw Movement

Put a quarter-inch object between your front teeth. Then move your jaw forward to make your bottom teeth front of your top teeth. As this exercise gets more manageable, you should increase the object’s thickness between your teeth.

Other Ways to Manage Your TMJ Pain

Other exercises you should do for pain relief are such as:

Chin Tucks: With your shoulders back and chest up, pull your chin straight back, creating a double chin. You should hold this pose for three seconds and repeat it ten times.

Tongue up: You should open and close your mouth slowly with your tongue touching the roof of your mouth.

Also, your healthcare provider might recommend:

You get massage for TMJ pain

Wear mouthguards that help realign your jaw

Acupuncture offers some relaxation by relieving pressure in the affected area

Try stress relief techniques that help prevent jaw tension

Take over-the-counter pain relievers to help relieve TMJ pain

If you are considering dental implants, in this article you will find some information useful in the decision making process towards a successful dental implant. The first thing you need to know is specifically what a dental implant is.

A dental implant essentially is an artificial tooth root made of titanium. Titanium is a metal that rarely causes repulsion and is also well tolerated by the human body. The source of titanium extremely carefully established in your jawbone that helps in forming a safe base for replacement teeth and then your bone has given some time to cure. But you should keep in mind that implant work can be quite expensive. It can cost thousands of dollars, and the question may be in your mind, or it's worth such a price or not.

But the fact is, as we look at the benefits offered by dental implants, one can quickly see that it is worth making money on dental implants. We all know that missing teeth is a common problem that not only does not look good, can cause food problems, but can also cause many other health problems in the body.

There is another solution to this issue that dentures or partial. And it is also true that these dental products compare affordable dental implants. But dentures do not have the powerful influence to act as implants. You may encounter problems, As happens during your meal or social situation, as well as severe jawbone worsening that causes the fallen face to look at dentures in common.

But the dental implants are permanently attached and behave like true teeth, and the result of this dental work is that they will act and feel like real teeth, giving you almost the same functionality as having your natural, healthy teeth.

Another best and most important part of this dental work is that it comes with a lifetime warranty and this is the point at which it makes it worthwhile. Always remember the high quality and the many benefits achieve aspects of comfort, appearance, and overall health of the mouth and body.