Complete Integrated Granulation Line in Hyderabad
URL 3S Pharma Machinery Inc. is a trusted Supplier and Manufacturer of Complete Integrated Granulation Line in Hyderabad, Telangana, India.
The Complete Integrated Granulation Line is an advanced pharmaceutical processing system that combines a High Shear Mixer Granulator (HSMG), Fluid Bed Dryer (FBD), and Tablet Coating Machine into one fully synchronized production line. By integrating these critical processes, manufacturers can achieve faster production cycles, improved process control, and superior product consistency.
Designed in accordance with cGMP, GMP, and FDA guidelines, the system provides a closed and automated manufacturing environment that minimizes manual intervention, reduces contamination risks, and ensures repeatable batch quality. It is an ideal solution for pharmaceutical, nutraceutical, and specialty chemical manufacturers seeking high-performance solid dosage processing.
Integrated Manufacturing Process:
The entire production cycle is performed through a streamlined workflow:
Raw Material Mixing → Wet Granulation → Uniform Drying → Tablet/Pellet Coating → Finished Product
Every stage is engineered to work seamlessly, ensuring smooth material transfer and consistent product quality throughout the manufacturing process.
High Shear Mixer Granulator (HSMG):
The High Shear Mixer Granulator is designed for rapid mixing and efficient wet granulation. Its high-speed impeller and chopper system produce dense, uniform granules with excellent flow properties, making it suitable for high-volume pharmaceutical production.
Key Highlights:
- Pharmaceutical-grade SS 316L product contact parts - Fast mixing and granulation in a single processing bowl - High-efficiency impeller and chopper mechanism - PLC/HMI-based automation with recipe management - Pneumatic discharge for safe material handling - Low-vibration, heavy-duty construction - Easy cleaning and maintenance
Capacity Range: Available from 2-liter laboratory models to 1200-liter production-scale systems.
Fluid Bed Dryer (FBD):
The Fluid Bed Dryer delivers uniform and efficient drying by suspending granules in a controlled stream of filtered hot air. This technology provides excellent heat transfer, shorter drying times, and consistent moisture removal.
Key Highlights:
- cGMP-compliant stainless steel construction - SS 316L contact parts for hygienic processing - Batch capacities from 1 kg to 500 kg - Advanced air handling unit with Pre, Micro, and HEPA filtration - Automatic filter bag cleaning system - PLC & SCADA automation with 21 CFR Part 11 compatibility - Compatible with integrated production lines
Product Range: Models available from FBD-1 through FBD-500.
Tablet Coating Machine:
The Tablet Coating Machine is engineered to deliver smooth, uniform coatings for tablets, pellets, and granules while minimizing coating solution consumption and processing time.
Key Highlights:
- cGMP and FDA-compliant design - Fully automated PLC + SCADA control system - Perforated coating pan with variable-speed drive - Precision spray system with peristaltic pump - Optimized horizontal airflow for rapid drying - User-friendly HMI interface - Safe operation with inspection window
Capacity Range: Available from 12-inch laboratory models (0.5 kg) up to 66-inch industrial machines (500 kg).
Benefits of an Integrated Granulation Line:
Our integrated solution delivers significant operational and production advantages:
- Fully automated pharmaceutical manufacturing process - Reduced manual handling and contamination risk - Consistent granule quality across every batch - Improved production efficiency and throughput - Faster process transitions with minimal downtime - Energy-efficient operation - Reliable regulatory compliance - Suitable for laboratory, pilot, and commercial production
Industries Served:
The Complete Integrated Granulation Line is widely used across various manufacturing sectors, including:
- Pharmaceutical tablet production - Nutraceutical manufacturing - Pellet processing and coating - Powder granulation - Herbal medicine production - Chemical processing - Food ingredient manufacturing - Research and development laboratories
Why Partner with Us?
We combine engineering expertise with pharmaceutical manufacturing knowledge to deliver integrated processing systems that maximize productivity and long-term reliability.
Our Strengths:
- Complete turnkey granulation solutions - Precision-engineered equipment - Advanced automation with PLC & SCADA - Compliance with GMP, cGMP, and FDA standards - Energy-efficient system design - Custom-built capacities for every production requirement - Robust construction for continuous industrial operation - Dedicated installation and technical support
Designed for Future-Ready Pharmaceutical Manufacturing:
Our Complete Integrated Granulation Line simplifies pharmaceutical production by bringing granulation, drying, and coating together in one intelligent processing solution. With advanced automation, hygienic construction, and scalable capacities, it helps manufacturers improve product quality, increase operational efficiency, and meet global regulatory standards while reducing overall production costs.
URL 3S Pharma Machinery Inc. is a trusted Supplier and Manufacturer of Complete Integrated Granulation Line in throughout Hyderabad and across Telangana, serving industries in Warangal, Nizamabad, Karimnagar, Khammam, Ramagundam, Mahbubnagar, Nalgonda, Adilabad, Siddipet, Jagtial, Suryapet, Mancherial, Bhadradri Kothagudem, Medak, Kamareddy, Vikarabad, Peddapalli, Sangareddy, Narayanpet, Wanaparthy, Mulugu, Yadadri Bhuvanagiri, Nagarkurnool, Jayashankar Bhupalpally, Komaram Bheem Asifabad, Mahabubabad, and nearby industrial regions.
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